Thinking Industrialized Additive Manufacturing Further · Siemens for automation and software...
Transcript of Thinking Industrialized Additive Manufacturing Further · Siemens for automation and software...
Thinking Industrialized Additive Manufacturing FurtherK. Heuser, O. Fergani, M. Seibold, R. MeshelPress Conference, November 19, 2019
Reimagine Products. Reinvent Manufacturing. Rethink Business.Unrestricted © Siemens 2019
Unrestricted © Siemens 2019November 19, 2019Page 2 Siemens Additive Manufacturing
Industrialize Additive Manufacturing with seamlessly integrated digital twins for machine builder and user
Industrial Security
Collaboration platform
Virtualproduction
Virtualproduct
Realproduct
RealproductionAutomation
Digital TwinProduct
Digital TwinProduction
Digital TwinPerformance
Performance data
Realize and optimize
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Typical customer challenges of machine builder and user on the journey of crossing the chasm towards serial production
Industrial Security
Collaboration platform
Virtualproduction
Virtualproduct
Realproduct
RealproductionAutomation
Digital TwinProduct
Digital TwinProduction
Digital TwinPerformance
Performance data
Realize and optimize
How do wetap the huge
but costlypotential
of materials?
How can we deliver quality
DfAM partson time and
at scale?
How canautomation
improveAM factoryefficiency?
How do we design the ideal
functional part?
How do weoptimize
AM machinesand post
processing?
How do we provide
an audit trail for
AM parts?
How do we ensure
our AM parts arecertified?
How can we avoid thehigh failurerate of 3Dprinting?
How can we detect and fix problems as they occur
in print?
What’s thebest process
to meet volume
demands?
How canwe use IoT data
to improve our process?
How do we know if
a part is viable for additive?
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Typical customer challenges of machine builder and user on the journey of crossing the chasm towards serial production
Industrial Security
Collaboration platform
Virtualproduction
Virtualproduct
Realproduct
RealproductionAutomation
Digital TwinProduct
Digital TwinProduction
Digital TwinPerformance
Performance data
Realize and optimize
How do we design the ideal
functional part?
How can we avoid thehigh failurerate of 3Dprinting?
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Automate discovery ofoptimal design performance
and build orientations
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Strategic acquisition: ATLAS 3D
Simple, cloud-based solutionfor identifying build orientations
Quickly positions parts for minimum time, material, distortion
Can be linked to AM Network
-95%Reduction insimulation
processing time
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Strategic acquisition: ATLAS 3D
With ATLAS 3D, designers and manufacturing engineers can quickly gain insights into the optimal part build orientation in order to minimize supports, distortion, effort to remove supports, part material, and printing time.
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Introducing the digital twin ofmaterials
TRUE Multiscale™ technology to predict the effect of any material microstructure on part performance
1000 times faster than FE2
500 times less memory usage
Best accuracy
Save up to 40% in time and cost to develop and certify new materials
Siemens adds material modeling to Simcenter through acquisition of
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Simulation predicts andcompensates for macro-and meso-level defects
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AM BUILD SIMULATIONProcess digital twin to predict thermo-mechanical distortion and generate compensated geometry for first-time-right 3D printing.
Original CAD Meshing/Slicing Thermal-Mechanical Distortion Compensated CAD
AM Build Simulation
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Overheating is a severe challenge in current AM production generating recoater crashes and generating waste
Layer X after laser melting Layer X+1 after recoating & before laser melting
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AM BUILD SIMULATIONAdditive Manufacturing NX Path Optimizer
Predict meso-level defects from overheating and automatically adjust 3D print toolpath, proven in partnership with TRUMPF
Real part w/o correction Real part with correctionafter correctionDigital Twin
before correction
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Typical customer challenges of machine builder and user on the journey of crossing the chasm towards serial production
Industrial Security
Collaboration platform
Virtualproduction
Virtualproduct
Realproduct
RealproductionAutomation
Digital TwinProduct
Digital TwinProduction
Digital TwinPerformance
Performance data
Realize and optimize
How do weoptimize
AM machinesand post
processing?
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Siemensautomation technology
industrializes AM machines of > 50 machine builder
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SCANLAB and Siemens support machine builder to deliver faster and built better AM machines
ONE integrated automation platform that offers machine builders in Additive Manufacturing a pre-configured starter kit to simplify the machine-specific development of their Machine Control System (MCS)
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ONE Integrated Automation Platform = Industrial PC + Software PLC + Scanhead Control Board
SIMATIC IPC427E
ONE Automation platformScanner unit(s)Laser(s)
SCANLAB RTC 6 ScanheadControl Board
FB
FBFB
FB
FBFB
FBCode function
blocks (FB)
Pre-configured interface
Machine Kinematics
and SIMATIC S7-1500 Software Controller
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CEAD and Siemens intensify collaboration for industrial 3D printing of large fiber reinforced polymer parts
Gantry and robot extrusion systems enabled by SiemensSinumerik Run MyRobot /Direct Control for precise printing with COMAU robot and CEAD extruder
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FARSOON industrializes its machines in partnership with Siemens for automation and software integration
First machine FS301 M with Siemens automation solution realized
Integrated workflow with Siemens NX demonstrated
Showcased at Formnext Hall 11.1 C68
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We collaborate with leading machine builders along the complete process chain to industrialize machines further
>50 machine builder are working with Siemens industrial automation solutions
Examples…
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Typical customer challenges of machine builder and user on the journey of crossing the chasm towards serial production
Industrial Security
Collaboration platform
Virtualproduction
Virtualproduct
Realproduct
RealproductionAutomation
Digital TwinProduct
Digital TwinProduction
Digital TwinPerformance
Performance data
Realize and optimize
How can we deliver quality
DfAM partson time and
at scale?
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EOS system integration for >200,000 parts p.a.
The Siemens´ AM Factory planning kit optimizes the investment in large scale industrial AM factories
HP Polymer technology for >300,000 parts p.a.
Scenario planning of AM factories in close cooperation with equipment suppliersoffered by IOT Services Consulting
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Securely connect and coordinate the entire 3D print operation via MES and real-time monitoring to improve OEE
AND securely connects and coordinates the entire Additive Manufacturing operation
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Siemens Gas and Power and Materials Solutions
are expanding their portfolio
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We are expanding our global footprint45 printers – growing fleet
Charlotte, U.S.
R&D and Prototypes
Orlando, U.S.
Innovation Center and AM Application Center Opened in October 19
Finspang, SE
Serial Production for Oil & Gas and Industrial Power Generation
Worcester, UK
Serial Production for Power Generation,AM Services for Aerospace, Automotive and othersBerlin, GE
Technology Development and Industrialization
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We are in serial production
SGT5/6-8000HDfAM swirler
1,000 p.a. Serial production
SGT-9000HLcombustion system
NOXreduction
Lifetimeincrease
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Joint ASME and Siemens Digital Training• Combing Siemens’ industry leading AM application
expertise with ASME’s agile course development methodology
• Integration of the training solutions on the ASME digital learning platform
• Access to ASME Applied Learning Courses for Siemens customers
We are inspiring novel thinking in part production and educate on the usage and design of AM-parts
Advanced Additive Manufacturing Training• Up to four-day training courses• Holistic overview on Laser Powder Bed Fusion
technology from ideation to costing and production• Special focus on engineering• Conducted by Siemens and Materials Solutions
Component Screening and Selection
L-PBF Material Science
Design for L-PBF
AM Funda-mentals
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Siemens Additive Manufacturing
Network is now globally available
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A COLLABORATION PLATFORM DESIGNED TO STREAMLINE AND DIGITALIZE THE END-TO-END “ORDER TO DELIVERY” BUSINESS PROCESSES
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Siemens Additive Manufacturing NetworkAdditive manufacturing demand synergy
Design Engineers Service BureausMeet the demands of
AM efficiently and at lower operational costs
Generate new demand by engaging with untapped markets and potential customers
More Demand
AdditiveManufacturing
Network
More Supply
Higher Value
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Maximize your business potential with Additive Manufacturing
“ We are using the AM Network to scale additive manufacturing globally and ramp up production, all while maintaining a high standard of quality.”
“We have full confidence in the AM Network to help us facilitate the a smooth flow of information among the various functions within the organization”. “It will also allow us to effectively connect to our external customers, while providing a detailed outlook on costs and production time from beginning to end.”
• Digital inventory• Collaboration• RFQ/ Bidding• Suppliers network• Order management
• Order management• Cost analysis• Planning & Scheduling• Production tracking• Dashboards and reports
Enterprises
Suppliers
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Plug in to the AM Ecosystem
Connects buyers with a global supplier network Streamlines the process Fosters collaboration Orchestrates the workflow
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Venturing into the future of AM – together
“We are now expanding our successful partnership with Siemens to include the AM Network in order to form an integrated and streamlined solution to meet the needs of the market.”
Partners“Siemens’ AM Network facilitates that connection with HP’s highly qualified Digital Manufacturing Network Partner.”
• Open APIs• Data Analytics• Tools &
Knowledge• Access
Thinking Industrialized Additive Manufacturing FurtherFormnext 2019, Hall 12.1 | Booth D81
www.siemens.com/formnext Unrestricted © Siemens 2019