TheState of$the$GlobalCLT$Industry …...6.5M EU building, 16.5M EU equipment 12,000 m2, 3 shifts,...
37
The State of the Global CLT Industry A Survey in Progress Lech Muszyński* * Eric Hansen* Jasmin Rainer** Julian Geisel* ** B.M.S.R. Fernando* Gabriel Schwarzmann**
Transcript of TheState of$the$GlobalCLT$Industry …...6.5M EU building, 16.5M EU equipment 12,000 m2, 3 shifts,...
The State of the Global CLT Industry A Survey in Progress
Lech Muszyński* * Eric Hansen* Jasmin Rainer** Julian Geisel* ** B.M.S.R. Fernando* Gabriel Schwarzmann**
large small visited
visited new
other
An opportunity
Sources of informa8on
Holzkurier 2011 (15), 2013,
2015 37
Industry survey 2016
21
(out of 41 sent)
Field trips 2011-‐2016
22
5 19 16
7
Other sources: Presentations by
G. Schickhofer 2010 Companies’ websites
anonymous
-‐
200
400
600
800
1,000
1990 1995 2000 2005 2010 2015
CLT prod
uctio
n in m
3Th
ousand
s
Global output es8mates Global manufacturing output
reached 2010: ~327k m3 2011: ~419k m3
2012: ~600k m3
2015: projected ~1M m3
* Based on Schickhofer 2010, Holzkurier 2011, 2015 & personal contacts 2012-2014
Dynamics in CLT volume produced 1990-2012*
Austria 60%
Germany16%
Italy, 6%
Canada 5%
USA 3%
Switzerland 3% The rest of the world 7%
Concentration in Alpine Region
35.3 m cft or 424 M bf
The global output es8mates
Austria 60%
Germany 16%
Italy 6%
Canada 5%
USA 3%
Switzerland 3%
The rest of the world
7%
ConcentraNon in Alpine Region
Austria 54% Germany 14%
Italy 5%
Switzerland 3%
France** 5%
The rest of EU* 6%
Canada 5% USA 3% Japan** 5%
ConcentraNon in Alpine Region
Based on Holzkurier 2015… … and some guestimation based on field trips and secondary sources excluding the survey
Manufacturers 1. BINDERHOLZ Bausysteme CLT plant in Unternberg , AT (Dec 2011) 2. KLH plant in Katch am Mur, AT (June 2012) 3. Old Stora Enso CLT plant in Bad Sankt Leonhard, AT (Nov 2014) 4. New Stora Enso CLT plant in Ybbs a.d. Donau, AT (March 2012) 5. Hasslacher Norica CLT plant in Stall, AT (Nov 2014) 6. Mayr-‐Melnhof Holz, CLT plant in Geishorn, AT (Apr 2015)
7. Pius Schuler family owned CLT plant in Rothenthurm, CH (Dec 2012) 8. Schilliger Holz AG CLT plant in Hal8kon/Küssnacht, CH (Dec 2011)
9. Artuso Legnami in Caselle di Al8vole, IT (Feb 2012, Nov 2014) 10. XLAM Dolomi8 in Castelnuovo, IT (Feb 2012)
11. Egoin family owned plant in Bizkaya, ES (Sep 2013)
12. Mar8nsons in Bygdsiljum, SE (Sep 2013)
13. StructurLam in Pen8cton, BC, CA (Nov 2012) 14. Nordic in Chibougamau, QC, CA (Oct 2013) 15. SmartLam in Whitefish, MT, U.S.A. (Aug 2013) 16. DR Johnson in Riddle, OR, U.S.A. (Mar 2015)
17. Merk CLT plant, in Aichach, D (Sept 2014) 18. Stephan Holz, in Geildorf, D (Sept 2014) 19. Mayr & Sontag MHM plant in Legau, D (Nov 2014) 20. Eugen Decker Holzindustrie, Morbach, D (Apr 2015)
21. Novatop, Ptensky Dvorek, CZ (Sept 2014)
http
://w
ww
.art
usol
egna
mi.i
t
Contractors Fores8 in Brescia region, IT (Feb 2012) Cammi in Brescia region, IT (Feb 2012) Schmidt Holzbau CLT processing plant in
Bobingen, D (Nov 2014) Equipment Manufacturers CTC-‐Routech, SCM Grp, Sinalunga, IT (Feb 2012) Hundegger in Hawangen, D (Nov 2014) Minda in
Field trips 2011-‐16: CLT industry
New StoraEnso plant in Ybbs a.d. Donau*
Price tag: ~23 M EU (2012) 6.5M EU building, 16.5M EU equipment 12,000 m2, 3 shifts, 45 blue collar, 5 white collar employees CLT 6,300 m3; glulam 980 m3; 5,000 m3 concrete (3,000 m3 flooring)
*Information volunteered by Lech’s field trip guide in 2012
XLam Dolomi8*
Price tag for the complete new plant ~10M EU (2012)
*Information volunteered by Lech’s field trip guide in 2012
Small scale: Artuso Legnami*
Global output by opera8on scale*
*based on combined sources
0
2
4
6
8
10
12
14
16
<= 10000 <= 20000 <= 30000 > 30000
number o
f plants
Annual output in m3
15<= 10000
11% 6<= 20000
13%
3<= 30000
21%
7> 3000055%
Produc8on profile*
*) Percentages of annual volume output Based on 17 of 21 companies surveyed in 2016.
81% of the production is being used in structures allowed in current code
Custom CLT (specialty)
Blank CLT (commodity)
Production profile 1/2*
Medium size public28%
Multi-‐family housing31%
Medium size industtrial
22%
Large Scale7%
Other markets12%
Production profile 2/2*
Appe8te for growth*
*) Based on 17 of 21 companies surveyed in 2016.
-‐
500
1,000
1,500
2,000
1990 1995 2000 2005 2010 2015 2020
CLT prod
uctio
n in m
3Th
ousand
s Currently most companies work well below their max capacity. *Survey average 1.15 shift.
0123456789
NR Within 12months
within 2years
within 5years
no increaseplanned
# of respon
dents (of 16)
Plans to increase production
Options a, b and c Options d and e
Source: BSPhandbuch 2010
WoodWorks
50% to 75% of the process is similar to glulam manufacturing
Overview of the manufacturing process
Manufacturing steps & op8ons Manufacturing Steps
OpNons a b c d e
1. Recep8on of raw material (C24 lumber dried to ~12% MC) J J J J J
2. Check MC J J J J J 3. Check grade J J J J J 4. Manipulate (cut out) substandard sec8ons
(improve grade) J J J J
5. Finger join8ng J J J J 6. Plane 4 sides (8ght thickness tolerances) J J J J
Manufacturing steps & op8ons Manufacturing Steps
OpNons a b c d e
7a. Apply adhesives on wide faces J J J 7b. Apply adhesive on narrow edges J J J 8. Edge bond flat lamellas J J 9. Spread adhesive on wide faces of the layers J J 10. Bond layers into billets (or deep glulams) J J 11. Rip billets (glulams) into thin lamellas
(ver8cal band saw cuts through all layers) J J
12. Panel layup J J J J J 13. Pressing J J J J J
a. through the thickness (1 direc8on) J J J J J b. edges (2 direc8ons) J J
Manufacturing steps & op8ons Manufacturing Steps
OpNons a b c d e
14. Trim edges J J J J J and/or
15. CNC finish (cumng window/door openings, connec8on nests, ducts etc.) J J J J J
16. Packaging (weathering protec8on) J J J J J 17. Shipping J J J J J
Pius Schuler
Op8on (d) for easy startup (Pius Schuler)
Op8on (d) (Pius Schuler)
Press sizes* and types
* Based on combined sources, incl: max dimensions of products offered by companies in their on-line catalogues.
http://www.proholz.at/zuschnitt/31/brettsperrholz/
0
5
10
15
20
25
30
35
<15 15-‐30 30-‐60 60-‐90 90-‐110press lengths, ft
Press length
0
5
10
15
20
25
30
35
<3 3-‐6 6-‐9 9-‐12 12-‐15 15+press widths, ft
Press width
02468
101214161820
<100 100-‐300 300-‐500 500-‐700 700-‐900 900+press area, ft2
Press area
vacuum, 10, 22%
hydraulic, 27, 60%
pmeumatic, 3, 7% nails, 4, 9% other, 1, 2%
Press types and adhesives*
* Based on combined sources
vacuum, 10, 22%
hydraulic, 27, 60%
pmeumatic, 3, 7% nails, 4, 9% other, 1, 2%
Incl. 3 RF presses PUR
59%
MUF22%
other8%
nails/screws11%
CLT Manufact. &
prefab.
Cutout specificaNon
Primary processing
Engineering design
Architectural design
ConstrucNon
Transport
Technical training
HarvesNng
InsulaNon & Siding
Industrial hardware design & manuf.
Connectors & fi[ngs hardware
The supply chain (a dran)*
*) Based on field trip experience & observation
CLT Manufact. &
prefab.
Cutout specificaNon
Primary processing
Engineering design
Architectural design
ConstrucNon
Transport
Technical training
HarvesNng
InsulaNon & Siding
Industrial hardware design & manuf.
Connectors & fi[ngs hardware
The supply chain (a dran)*
*) Based on field trip experience & observation
Ver8cal Integra8on*
*) Based on 17 of 21 companies surveyed in 2016.
0
5
10
15
20
25
forest logtransp
lumbermfg
lumbertrans
CLTmfg
archdesign
bldengng
CLTtransp
realestate
bldgconstr
otherVI
numbe
r of com
panies
Vertical chain elements
Vertical Integration
CLT Manufact. &
prefab.
Cutout specificaNon
Primary processing
Engineering design
Architectural design
ConstrucNon
Transport
Technical training
HarvesNng
InsulaNon & Siding
Industrial hardware design & manuf.
Connectors & fi[ngs hardware
The supply chain (a dran)*
*) Based on field trip experience & observation
StoraEnso mill in Ybbs a.d. Donau
CLT Manufact. &
prefab.
Cutout specificaNon
Primary processing
Engineering design
Architectural design
ConstrucNon
Transport
Technical training
HarvesNng
InsulaNon & Siding
Industrial hardware design & manuf.
Connectors & fi[ngs hardware
The supply chain (a dran)*
*) Based on field trip experience & observation
Contractor Fores8 div. Legno built an 8 storey building in Milan
Cammi div. Legname
InnovaNveness of CLT Producers
1
1.5
2
2.5
3
3.5
4
Product Process Bus Syst
Level of Inn
ovaN
vene
ss
*) Based on 16 of 21 companies surveyed in 2016.
Key Sources of CompeNNve Advantage
1
1.5
2
2.5
3
3.5
4
4.5
5
Quality Services Workforce Skill Proc Tech Partners
Impo
rtan
ce
*) Based on 17 of 21 companies surveyed in 2016.
Summary The organic development of the industry developed in Europe over the last 16 years resulted in a surprising diversity in the manufacturing processes, products and market strategies.
q Plant capacities vary from less than 3,000 m3 to 60,000 m3 per shift (50% below 10,000 m3)
q Owners: from family enterprises to international holdings
q Manufacturing processes and levels of automation vary greatly
q Press types and sizes vary greatly (no size standard):
q Vacuum (25%), Hydraulic/Pneumatic (61% including 3 systems with RF)
q Widths from up to 4 m (4’ to 13’)
q Lengths from up to 20 m (15’ to 65’)
q Adhesive systems: PUR (59%) & MUF (22% incl. 3 cured with RF)
q Layer thickness varies from 1cm to 10 cm (roughly .2” to 4”)
QuesNons? [email protected]
Holzkurier 2011
Listing 15 manufacturers in Central Europe leaving out at least 4 in existence at the time of publication
