Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats...

47
Cooling Catalogue Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps Includes Vehicle Listing for Car and Light Commercial plus Truck, Earthmoving, Tractor & Equipment

Transcript of Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats...

Page 1: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Cooling Catalogue

Thermostats • High Flow Thermostats

Thermostat Gaskets • Radiator Caps

Includes Vehicle Listing for Car and Light Commercial plus Truck, Earthmoving, Tractor & Equipment

Page 2: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Contents

Product Range 2

Packaging 3

Merchandising 4

Vehicle Application List 5 Car & Light Commercial 6

Truck, Earthmoving, Tractor & Equipment 38

Thermostats 68 Thermostat Identifi cation Guide 69

High Flow Thermostats 88

High Flow Thermostat Identifi cation Guide 89

Quick Reference Guide – Size Listing 91

Testing Procedure 97

Using the Correct Thermostat 98

Frequently Asked Questions 100

Aftermarket Cross Reference 102

Thermostat Gaskets 104 Gasket Identifi cation Guide 105

Radiator Caps 110 Radiator Cap Identifi cation Guide 111

Radiator Cap Function 112

Cooling System Service Tools 113

Alphabetical Index 120

Tridon GuaranteeTridon products listed in this catalogue are guaranteed

to be free of defects in materials and workmanship for

the following periods:

Tridon Thermostats – Three yearsTridon Radiator Caps – Two years

This guarantee does not apply to:■ Products that have been modifi ed or altered in any way■ Products that have not been fi tted in the correct

vehicle application■ Products that have not been fi tted correctly

Page 3: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

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Product Range

ThermostatsThe thermostat is an engine coolant temperature control valve

assembly that prevents circulation of coolant through the radiator

until a predetermined engine temperature is achieved. This allows the

engine to reach its operating temperature generally within the fi rst 10

minutes of operation. Upon reaching the predetermined temperature,

the thermostat opens and allows coolant to fl ow through the radiator.

There are various styles of thermostats including By-Pass, Non By-Pass,

Thermostat Housing Assemblies, High Flow Thermostats and

Thermostat inserts used in conjunction with original housing.

Thermostat GasketsThe thermostat gasket seals the water inlet or housing to the engine

cylinder head. There are basically two styles of thermostat gaskets,

either paper or rubber ‘O’ rings (sealing rings). Rubber sealing rings

are generally moulded. Some manufacturers use neither but rather a

liquid sealing compound between the two metal surfaces.

Radiator CapsThe function of the radiator cap is to regulate system pressure within

the cooling system and allow coolant to fl ow to the cooling system.

The radiator cap maintains pressure in the cooling system and raises

the boiling point of coolant. When the rated pressure is reached the

valve is raised off its radiator neck seat and releases coolant to the

overfl ow tube or expansion tank.

Cooling System Service ToolsTridon offers a selection of quality cooling system service tools to

assist in cooling system maintenance. The wide range of quality tools

ensures ease of radiator hose removal, replacement and cooling

system testing.

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Packaging

ThermostatsTridon thermostats are available in user friendly blister packaging or boxed.

To assist with correct product selection an abbreviated application list is

supplied on the back of each blister pack. All products are barcoded.

For ordering boxed thermostats add ‘P’ to the end of the part number.

Note: Due to the size of certain thermostats boxed is only available.

Thermostat GasketsTridon thermostat gaskets are supplied in an attractive sealed polybag.

The backing card is barcoded and has an abbreviated vehicle

application listing on rear.

Radiator CapsTridon radiator caps are available in user friendly blister packaging

(larger sizes available boxed only). To assist with correct product selection

an abbreviated application list is supplied on the back of each blister pack.

All products are barcoded.

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Merchandising

Thermostat Workshop MerchandiserAttractive merchandiser designed for wall or gondola mounting with

popular, fast moving thermostats suitable for the automotive repairer.

Contains 8 part numbers with 13 thermostats in total.

Contents: Part No. TTM13

Part No. Qty Part No. Qty

TT1-180 2 TT228-195 2

TT1-192 1 TT240-180 2

TT203-195 2 TT240-192 1

TT214-180 2 TT241-180 1

Thermostat Master MerchandiserComprehensive range of popular, fast moving thermostats suitable for

the larger workshop and automotive resellers. Contains 16 part numbers

with 26 thermostats in total.

Contents: Part No. TTM26

Part No. Qty Part No. Qty

TT1-180 2 TT240-180 2

TT1-190 2 TT240-192 2

TT1-192 2 TT241-180 2

TT1-195 2 TT242-180 1

TT203-195 2 TT244-180 1

TT214-180 2 TT294-170 1

TT228-195 2 TT322-180 1

TT239-180 1 TT328-170 1

Dimensions per panel: 480mm (w) x 380mm (h)

Thermostat Gasket MerchandiserContains a comprehensive range of paper and rubber gaskets to suit cars

and light commercial vehicles. Vehicle application details are listed on the

header card for easy identifi cation. There are 62 part numbers with 161

gaskets in total. Shelf space requirements are minimal.

Dimensions: 315mm (d) x 625mm (w) x 450mm (h)

Contents: Part No. TGM3

Part No. Qty Part No. Qty Part No. Qty Part No. Qty

TTG1U 4 TTG17 2 TTG33 3 TTG49 3

TTG2U 4 TTG18 3 TTG34 4 TTG50 1

TTG3 3 TTG19 3 TTG35 3 TTG51 3

TTG4 3 TTG20U 4 TTG36 2 TTG55 2

TTG5 3 TTG21 2 TTG37 1 TTG56 2

TTG6 1 TTG22 2 TTG38 3 TTG57 1

TTG7 3 TTG23 2 TTG39 2 TTG58 2

TTG8 1 TTG24 3 TTG40 3 TTG63 2

TTG9 4 TTG25 5 TTG41 2 TTG69 2

TTG10 3 TTG26 3 TTG42 3 TTG71 2

TTG11 6 TTG27 1 TTG43 3 TTG72 1

TTG12 3 TTG28 2 TTG44 2 TTG73 1

TTG13 1 TTG29U 3 TTG45 3 TTG75 1

TTG14 4 TTG30 2 TTG46 5 TTG77 2

TTG15 4 TTG31 2 TTG47 5 Total 161

TTG16 3 TTG32 1 TTG48 2

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This section has been included to assist in identifying the range of Tridon thermostats. A diagram of each series (not to scale) shows dimensions in millimetres. Temperatures shown are the commencement to open of each thermostat in ºC.

The last three numbers are the opening temperature in ºF. The fully open temperature is around 12ºC above the commencement to open temperature or crack point of the thermostat. Always refer to the vehicle application list for the correct thermostat.

For packaging and merchandising details refer to pages 3 and 4.

Thermostats

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Identifi cation Guide

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TT1 SeriesConventional type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT1-160 75ºC TT1-16777ºC TT1-170 79ºC TT1-17482ºC TT1-180 88ºC TT1-19089ºC TT1-192 91ºC TT1-195

54mm

TT2 SeriesConventional type

63mm

TT4 SeriesConventional type

48mm

TT6 SeriesConventional type

52mm

TT203 SeriesConventional type

44mm

TT204 SeriesConventional type

46mm

TT207 SeriesSpecial design

22.4

mm

44.5mm

TT208 SeriesConventional type

57mm

TT209 SeriesConventional type

60mm

Temp. Part No. Temp. Part No.

71ºC TT2-160 77ºC TT2-17082ºC TT2-180 91ºC TT2-195

Temp. Part No. Temp. Part No.

82ºC TT4-180 85ºC TT4-18589ºC TT4-192 91ºC TT4-19592ºC TT4-198

Temp. Part No. Temp. Part No.

71ºC TT6-160 82ºC TT6-18088ºC TT6-190

Temp. Part No. Temp. Part No.

82ºC TT203-180 91ºC TT203-195Temp. Part No.

79ºC TT204-174

Temp. Part No.

89ºC TT207-192 Temp. Part No. Temp. Part No.

77ºC TT208-170 82ºC TT208-180Temp. Part No.

71ºC TT209-160

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Identifi cation Guide

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TT214 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

60ºC TT214-140 71ºC TT214-16077ºC TT214-170 82ºC TT214-18089ºC TT214-192

48mm

27.7mm

35m

m

TT215 SeriesBypass type

52mm

29mm

31m

m

TT216 SeriesBypass type

54mm

14m

m

30mm

TT218 SeriesSpecial design, including gasket

54mm

64.77mm

TT219 SeriesBypass type

54mm

15mm

TT220 SeriesConventional type

63.55mm

14.22mm

TT221 SeriesBypass type

63mm

23.5mm

TT222 SeriesConventional type

63mm

TT224 SeriesBypass type

54mm

39.6

mm

Temp. Part No.

82ºC TT215-180

Temp. Part No. Temp. Part No.

82ºC TT216-180P 89ºC TT216-192P

Temp. Part No. Temp. Part No.

71ºC TT218-160 82ºC TT218-180Temp. Part No. Temp. Part No.

71ºC TT219-160 82ºC TT219-180Temp. Part No. Temp. Part No.

71ºC TT220-160 82ºC TT220-180

Temp. Part No. Temp. Part No.

71ºC TT221-160 77ºC TT221-17082ºC TT221-180

Temp. Part No. Temp. Part No.

71ºC TT222-160 82ºC TT222-180Temp. Part No. Temp. Part No.

82ºC TT224-180 91ºC TT224-195

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TT225 SeriesBypass type

Temp. Part No. Temp. Part No.

71ºC TT225-160 82ºC TT225-18091ºC TT225-195

54mm

23.5

mm

23.5mm

TT226 SeriesBypass type

Temp. Part No. Temp. Part No.

71ºC TT226-160 82ºC TT226-18091ºC TT226-195

54mm

26.9

mm

23.5mm

TT228 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT228-160 77ºC TT228-17082ºC TT228-180 91ºC TT228-195

54mm

35m

m

27.7mm

TT229 SeriesBypass type

Temp. Part No. Temp. Part No.

77ºC TT229-170 82ºC TT229-18091ºC TT229-195

54mm

27.7mm

29.7

mm

TT230 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

75ºC TT230-167 77ºC TT230-17079ºC TT230-174 82ºC TT230-18089ºC TT230-192

54mm

25mm

24.5

mm

TT231 SeriesBypass type

Temp. Part No. Temp. Part No.

75ºC TT231-167 82ºC TT231-18089ºC TT231-192

54mm

27m

m

27.7mm

TT233 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT233-160 77ºC TT233-17082ºC TT233-180 89ºC TT233-19291ºC TT233-195

29mm

54mm

31m

m

TT234 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT234-160 82ºC TT234-18089ºC TT234-192 91ºC TT234-195

54mm

31m

m

35mm

TT235 SeriesBypass type

Temp. Part No. Temp. Part No.

75ºC TT235-167 82ºC TT235-18091ºC TT235-195

56mm

35mm

33m

m

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Identifi cation Guide

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TT237 SeriesSpecial design, including gasket

Temp. Part No. Temp. Part No.

77ºC TT237-170 82ºC TT237-18089ºC TT237-192

43.5mm

40.5mm

TT238 SeriesSpecial design, including gasket

Temp. Part No. Temp. Part No.

71ºC TT238-160 77ºC TT238-17082ºC TT238-180

55.5mm

52.5mm

TT239 SeriesOffset conventional type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT239-180 85ºC TT239-18589ºC TT239-192

44mm

TT240 SeriesOffset conventional type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT240-160 82ºC TT240-18089ºC TT240-192

52mm

TT241 SeriesOffset conventional type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT241-170 82ºC TT241-18085ºC TT241-185 88ºC TT241-190

54mm

TT242 SeriesOffset bypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT242-170 82ºC TT242-18089ºC TT242-192

35m

m

52mm

27.7mm

TT244 SeriesConventional type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT244-180 89ºC TT244-19291ºC TT244-195 92ºC TT244-198

54mm

TT245 SeriesSpecial design bypass type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT245-160P 82ºC TT245-170P 89ºC TT245-192P

73.3mm

26.2

mm

TT246 SeriesBypass type

Temp. Part No.

82ºC TT246-180

67mm

33mm

35.5

mm

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TT247 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT247-170 79ºC TT247-17482ºC TT247-180 89ºC TT247-19291ºC TT247-195

67mm

24.5

mm

37mm

TT248 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT248-160 75ºC TT248-16777ºC TT248-170 79ºC TT248-17482ºC TT248-180 89ºC TT248-19291ºC TT248-195

67mm

43mm

24.5

mm

TT249 SeriesBypass type

Temp. Part No. Temp. Part No.

77ºC TT249-170 79ºC TT249-17482ºC TT249-180

67mm

27.7mm

24.5

mm

TT251 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT251-180 85ºC TT251-185

67mm

24.5

mm

42mm

TT255 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

82ºC TT225-180P

35mm

35mm

35mm

TT256 SeriesSpecial design integrated into housing

Temp. Part No.

82ºC TT256-180P

36mm

35mm35mm

140°

TT258 SeriesBypass type integrated into housing

Temp. Part No.

82ºC TT258-180P

32mm

32mm

32mm

TT259 SeriesBypass type integrated into housing

Temp. Part No. Temp. Part No.

83ºC TT259-181P 91ºC TT259-195P

32mm

32mm

32mm

TT260 SeriesBypass type integrated into housing

Temp. Part No.

82ºC TT260-180P

32mm

32mm

32mm

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Identifi cation Guide

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TT261 SeriesBypass type integrated into housing

Temp. Part No.

88ºC TT261-190P

32mm

TT262 SeriesBypass type integrated into housing

Temp. Part No.

82ºC TT262-180P

32mm

32mm

32mm

20mm

TT263 SeriesBypass type

Temp. Part No.

79ºC TT263-174

67mm

26m

m

37mm

TT265 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT265-180 89ºC TT265-19291ºC TT265-195

54mm

35m

m

27.7mm

TT266 SeriesBypass type

Temp. Part No.

82ºC TT266-180

44mm

16.8mm

TT268 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT268-170 82ºC TT268-180

25mm

48.5

mm

64mm

TT269 SeriesBypass type with jiggle pin

Temp. Part No.

82ºC TT269-180

67mm

44m

m

29mm

TT270 SeriesBypass type with jiggle pin

Temp. Part No.

89ºC TT270-192

31m

m

52mm

35mm

TT271 SeriesConventional type

Temp. Part No.

82ºC TT271-180

67mm

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TT272 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT272-170 82ºC TT272-180 89ºC TT272-192 91ºC TT272-195

54mm

33m

m

35mm

TT273 SeriesBypass type

67mm

33mm

24.5

mm

TT274 SeriesBypass type

67mm

26m

m

33mm

TT275 SeriesBypass type

75mm

24.5

mm

43mm

TT276 SeriesConventional type

53.5mm

TT277 SeriesBypass type

67mm

50mm

24.5

mm

TT278 SeriesBypass type with jiggle pin

TT281 SeriesBypass type with jiggle pin

56mm

44m

m

29mm

TT282 SeriesBypass type

64mm

27.7mm

44m

m

Temp. Part No. Temp. Part No.

77ºC TT273-170 82ºC TT273-180 89ºC TT273-192

Temp. Part No. Temp. Part No.

82ºC TT274-180 89ºC TT274-192

Temp. Part No.

71ºC TT275-160 79ºC TT275-17485ºC TT275-185

Temp. Part No. Temp. Part No.

82ºC TT276-180 89ºC TT276-192Temp. Part No. Temp. Part No.

82ºC TT277-180 89ºC TT277-192

Temp. Part No.

82ºC TT278-180 Temp. Part No. Temp. Part No.

77ºC TT281-170 82ºC TT281-180Temp. Part No.

77ºC TT282-170

54mm

25mm

35mm

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Identifi cation Guide

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TT283 SeriesBypass type with integral housing, including gasket

Temp. Part No.

91ºC TT283-195P

36mm

30m

m

30mm

TT286 SeriesBypass type with jiggle pin

73mm

38m

m

27.7mm

TT287 SeriesBypass type with integral housing, including gasket

36mm

30m

m

30mm

M10X1

TT288 SeriesBypass type with jiggle pin

84mm

32m

m

43mm

TT289 SeriesBypass type

85mm

50mm

43m

m

TT292 SeriesBypass type

92mm

50mm

43m

m

TT293 SeriesBypass type

92mm

47mm

44m

m

TT294 SeriesOffset, conventional type with jiggle pin

56mm

TT296 SeriesBypass type with jiggle pin

56mm

35m

m

27.7mm

Temp. Part No.

77ºC TT286-170P 82ºC TT286-180P89ºC TT286-192P

Temp. Part No. Temp. Part No.

82ºC TT287-180P 91ºC TT287-195P

Temp. Part No. Temp. Part No.

85ºC TT288-185 91ºC TT288-195Temp. Part No. Temp. Part No.

71ºC TT289-160P 79ºC TT289-174P82ºC TT289-180P

Temp. Part No. Temp. Part No.

71ºC TT292-160P 75ºC TT292-167P79ºC TT292-174P

Temp. Part No. Temp. Part No.

71ºC TT293-160P 75ºC TT293-167P79ºC TT293-174P

Temp. Part No.

77ºC TT294-170Temp. Part No.

82ºC TT296-180

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TT297 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT297-180 89ºC TT297-192

64mm

43m

m

30mm

TT298 SeriesBypass type with jiggle pin

Temp. Part No.

82ºC TT298-180

56mm

34m

m

27.7mm

TT299 SeriesBypass type with jiggle pin, including gasket

Temp. Part No. Temp. Part No.

71ºC TT299-160 77ºC TT299-17082ºC TT299-180 89ºC TT299-192

56mm

42m

m

27.7mm

TT301 SeriesBypass type with jiggle pin, including gasket

Temp. Part No. Temp. Part No.

77ºC TT301-170 82ºC TT301-180

64mm

42m

m

29mm

TT302 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT302-170 82ºC TT302-180

64mm42

mm

30mm

TT303 SeriesBypass type with jiggle pin, including gasket

Temp. Part No.

82ºC TT303-180

64mm

38 m

m

29mm

TT304 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT304-170 82ºC TT304-18089ºC TT304-192

24.5

mm

67mm

35mm

TT305 SeriesConventional type

Temp. Part No.

89ºC TT305-192

50mm

TT307 SeriesBypass type with jiggle pin, including gasket

Temp. Part No.

82ºC TT307-180

54mm

36m

m

30mm

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Identifi cation Guide

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TT319 SeriesBypass type with jiggle pin

Temp. Part No.

82ºC TT319-180

52mm

41m

m

27.7mm

TT320 SeriesConventional type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT320-170 82ºC TT320-180

64mm

TT322 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT322-180 89ºC TT322-192

52mm

32m

m

27.7mm

TT323 SeriesOffset conventional type with double jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT323-180 89ºC TT323-192

52mm

TT326 SeriesBypass type with jiggle pin

Temp. Part No.

82ºC TT326-180

54mm

21mm

32m

m

TT327 SeriesOffset bypass type with jiggle pin

Temp. Part No.

82ºC TT327-180

44mm

23.2mm

39m

m

TT328 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT328-170 82ºC TT328-180

52mm

36m

m

27.7mm

TT329 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT329-170 82ºC TT329-18089ºC TT329-192

54mm

33m

m

33mm

TT330 SeriesBypass type

Temp. Part No. Temp. Part No.

77ºC TT330-170 82ºC TT330-180

54mm

33m

m

27.7mm

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TT331 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT331-170 82ºC TT331-180

73mm

35m

m

35mm

TT332 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT332-180 91ºC TT332-195

64mm

30mm

42m

m

TT333 SeriesConventional type with jiggle pin, including gasket

Temp. Part No.

92ºC TT333-198

52mm

TT334 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT334-170 82ºC TT334-180

64mm

40m

m

33mm

TT335 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT335-180 89ºC TT335-192

54mm34

.5m

m

33mm

TT338 SeriesBypass type with jiggle pin

Temp. Part No.

91ºC TT338-195

54mm

40m

m

30mm

TT340 SeriesOffset conventional type with jiggle pin, including gasket

Temp. Part No. Temp. Part No.

82ºC TT340-180 91ºC TT340-195

46mm

22.6

mm

TT342 SeriesBypass type

Temp. Part No. Temp. Part No.

74ºC TT342-165 77ºC TT342-17082ºC TT342-180

44mm

29 mm

35m

m

TT343 SeriesBypass type intergrated into housing with jiggle pin, including gasket

Temp. Part No.

82ºC TT343-180P

35mm

28m

m

30mm

Page 18: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

80

TT345 SeriesSpecial design

Temp. Part No.

88ºC TT345-192P

40.5mm

TT347 SeriesSpecial integral thermostat, including gasket

Temp. Part No. Temp. Part No.

89ºC TT347-192P 92ºC TT347-198P

34mm

40.5

mm

99mm

TT348 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

92ºC TT348-198P

34mm

30mm

30.5

mm

TT349 SeriesBypass type integrated into housing, including gasket

Temp. Part No. Temp. Part No.

89ºC TT349-192P 92ºC TT349-198P

20.5

mm

30mm

41m

m

TT350 SeriesSpecial integral thermostat and water outlet, including gasket

Temp. Part No. Temp. Part No.

82ºC TT350-180P 89ºC TT350-192P92ºC TT350-198P

40.5

mm

34m

m

8mm

99mm

TT351 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

89ºC TT351-192P

40.2mm

43mm

33.5

mm

TT352 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

89ºC TT352-192P

40.2mm

33.5

mm

43mm

TT353 SeriesBypass type integrated into housing, including gasket

Temp. Part No. Temp. Part No.

82ºC TT353-180P 92ºC TT353-198P

34mm

30m

m

30mm

TT354 SeriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

82ºC TT354-180 89ºC TT354-192

54mm

40m

m

35mm

Page 19: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

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ats

81

TT367 SeriesOffset conventional type with jiggle pin

Temp. Part No.

84ºC TT367-182

44mm

TT368 SeriesBypass type with jiggle pin

75mm

37m

m

43mm

TT369 SeriesBypass type with jiggle pin

82mm

43m

m

50mm

TT370 SeriesBypass type with jiggle pin

54mm

34m

m

27.7mm

TT371 SeriesBypass type with double jiggle pin

75mm35

mm

35mm

TT372 SeriesBypass type with double jiggle pin

75mm

35m

m

35mm

TT373 SeriesBypass type with jiggle pin

33m

m

54mm

27.7mm

TT374 SeriesConventional type with jiggle pin, including gasket

54mm

TT375 SeriesBypass type

78mm

50mm

40m

m

Temp. Part No.

82ºC TT368-180 Temp. Part No. Temp. Part No.

77ºC TT369-170P 82ºC TT369-180P

Temp. Part No.

77ºC TT370-170 Temp. Part No.

82ºC TT371-180 Temp. Part No.

82ºC TT372-180

Temp. Part No.

82ºC TT373-180 Temp. Part No.

82ºC TT374-180Temp. Part No.

77ºC TT375-170P

Page 20: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

82

TT377 SeriesBypass type with double jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT377-170 82ºC TT377-180

54mm

33m

m

27.7mm

TT378 SeriesBypass type with jiggle pin

64mm

45m

m

35mm

TT379 SeriesBypass type integrated into housing, including gasket

43m

m

39.6mm

35mm

TT380 SeriesBypass type with jiggle pin

56mm

28.5

mm

29mm

TT382 SeriesBypass type with jiggle pin

54mm

33m

m

23mm

TT384 SeriesOffset bypass type with jiggle pin, including gasket

52mm

35m

m

27.7mm

TT385 SeriesSpecial design, including gasket

32.5mm

TTH385PHousing to suit TT385

32mm

TT388 SeriesBypass type with jiggle pin, including gasket

52mm

39m

m

33mm

Temp. Part No.

77ºC TT378-170

Temp. Part No. Temp. Part No.

71ºC TT379-160P 82ºC TT379-180P 86ºC TT379-187P

Temp. Part No.

82ºC TT380-180Temp. Part No.

85ºC TT382-185Temp. Part No.

85ºC TT384-185

Temp. Part No. Temp. Part No.

85ºC TT385-185P 88ºC TT385-190P

Temp. Part No.

82ºC TT388-180

Page 21: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

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ats

83

TT390 SeriesBypass type with jiggle pin, including gasket

Temp. Part No.

91ºC TT390-195

59mm

28m

m

25mm

TT391 SeriesBypass type integrated in housing, including gasket

Temp. Part No.

77ºC TT391-170P

30mm

35mm

28m

m

TT394 SeriesBypass type integrated in housing, including gasket

Temp. Part No.

95ºC TT394-203P

39m

m

TT405 SeriesSpecial design

Temp. Part No.

79ºC TT405-174P

62.5mm

TT410 SeriesBypass type with jiggle pin

Temp. Part No.

82ºC TT410-180

60mm

30mm

41m

m

TT411 SeriesBypass type with jiggle pin, including gasket

Temp. Part No.

85ºC TT411-185

64mm

40m

m

27.7mm

TT412 SeriesBypass type with jiggle pin

Temp. Part No.

80ºC TT412-176

52mm

47m

m

33mm

TT418 SeriesSpecial design conventional type

Temp. Part No.

77ºC TT418-170P

56mm

TT420 SeriesBypass type with jiggle pin,including gasket

Temp. Part No.

91ºC TT420-195

56mm

Page 22: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

84

TT425 SeriesConventional type offset with jiggle pin, including gasket

Temp. Part No.

91ºC TT425-195

46mm

TT427 SeriesBypass type with jiggle pin, including gasket

Temp. Part No.

82ºC TT427-180

54mm

32m

m

27.7mm

TT431 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

82ºC TT431-180P

30mm

38m

m

28m

m

TT432 SeriesBypass type integrated into housing, includinggasket

Temp. Part No.

89ºC TT432-192P

30mm

32mm

48.5

mm

TT436 SeriesBypass type integrated into housing, includinggasket

Temp. Part No.

92ºC TT436-198P

23mm

34mm

30m

m

TT438 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

89ºC TT438-192P

32mm

TT439 SeriesBypass type integrated into housing

Temp. Part No.

82ºC TT439-180P

33mm

35mm

35mm

TT440 SeriesBypass type integrated into housing

Temp. Part No.

82ºC TT440-180P

35mm

35mm19mm

22mm

TT443 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

89ºC TT443-192P

42.5

mm

25mm

32mm

Page 23: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

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ats

85

TT444 SeriesBypass type, including gasket

Temp. Part No.

82ºC TT444-180

52mm

39m

m

27.7mm

TT446 SeriesOffset bypass type with jiggle pin,including gasket

Temp. Part No.

88ºC TT446-192

35m

m

52mm

27.7mm

TT456 SeriesBypass type, including gasket

Temp. Part No. Temp. Part No.

71ºC TT456-160 82ºC TT456-18086ºC TT456-187

54mm

47m

m

37mm

TT458 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

89ºC TT458-192P

43mm

42mm

42m

m

TT471 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

89ºC TT471-192P

38.4

mm

33m

m

38.4

mm

33mm

TT479 SeriesSpecial design fi ts into housing comes with insert tool with jiggle pin

Temp. Part No.

82ºC TT479-180P

46m

m

35mm

40.8mm

46.6mm

TT1120 SeriesBypass type integrated into housing including gasket

Temp. Part No.

83ºC TT1120-181P

16m

m

18.5

mm

18.5mm

22.5mm

35m

m

TT1122 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

88ºC TT1122-190P

16mm

18m

m

35m

m

TT1174 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

92ºC TT1174-198P

34mm

8mm

30mm

30m

m

Page 24: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

86

TT1308 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

86ºC TT1308-186P

23m

m

32m

mTT1350 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

92ºC TT1350-198P

34m

m

TT1427 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

95ºC TT1427-203P

39mm

33m

m

35m

m

35m

m

TT1564 SeriesBypass type integrated into housing, including gasket

Temp. Part No.

88ºC TT1564-190P

35m

m

16mm

20mm

54mm

31m

m

30mm

TT8010 SeriesBypass type

Temp. Part No.

82ºC TT8010-180P

TT8017 SeriesBypass type

Temp. Part No.

82ºC TT8017-180P

54mm

32m

m

30mm

TT8039 SeriesBypass type with jiggle pin

Temp. Part No.

82ºC TT8039-180P

75mm

32mm

31.5

mm

TT8047 SeriesBypass type with jiggle pin,including gasket

Temp. Part No.

89ºC TT8047-192P

56mm

41m

m

28mm

TT8069 SeriesBypass type

Temp. Part No.

77ºC TT8069-170P

97.5mm

62m

m

51mm

Page 25: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

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ats

87

TT8073 SeriesBypass type with jiggle pin

Temp. Part No.

77ºC TT8073-170P 82ºC TT8073-180P

82mm

43m

m

27.2mm

TT8078 SeriesSpecial design

Temp. Part No.

77ºC TT8078-170P

78mm

TT8085 SeriesBypass type

Temp. Part No.

77ºC TT8085-170P

87mm

65m

m

46mm

TT8090 SeriesBypass type including gasket

Temp. Part No.

82ºC TT8090-180P

54mm

32m

m

28mm

TT8400 SeriesSpecial design

Temp. Part No.

77ºC TT8400-170P 82ºC TT8400-180P91ºC TT8400-195P

62.5mm

40.9mm39

.6m

m42

.4m

m

TT8700 SeriesSpecial design

Temp. Part No.

71ºC TT8700-160P 77ºC TT8700-170P 82ºC TT8700-180P 91ºC TT8700-195P

62.5mm

40.9mm

39.6

mm

TT8800 SeriesSpecial design, including gasket

Temp. Part No.

71ºC TT8800-160P77ºC TT8800-170P82ºC TT8800-180P91ºC TT8800-195P

57.66mm

73mm

30m

m

Temperature Conversion

Celcius Fahrenheit Celcius Fahrenheit

°C °F °C °F

60 – 140 84 – 182

71 – 160 85 – 185

74 – 165 86 – 187

75 – 167 88 – 190

77 – 170 89 – 192

79 – 174 91 – 195

80 – 176 92 – 198

82 – 180 95 – 203

Page 26: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

34mm

29mm

Figure 1

Main Valve Diameter

Tridon High Flow Thermostat

Typical O.E. Thermostat

88

High Flow Thermostats

Today’s engines tend to generate more heat than older vehicles. Most

vehicle engines are controlled by computers and sensors to specifi c

temperature ranges which make fi tting the correct temperature

thermostat even more important.

In the past, if an engine overheated people tended to use a cooler

temperature thermostat to overcome this problem. This cannot be done

with high-tech engines of today which use calibrated engine temperature

switches and sensors providing information to the engine management

system. The installation of a cooler thermostat will lead to a lower than

normal engine operating temperature. As a result, the engine management

system will compensate for this lower temperature leading to poor fuel

economy, possible overheating and potential engine damage.

Vehicles with extra loads (especially if towing) will generate extra heat

through the engine requiring an even more effi cient cooling system.

Why High Flow Thermostats?High fl ow thermostats improve cooling system performance. They have

a larger valve (Figure 1) and allow approximately 30% more coolant to

fl ow to the radiator than standard type thermostats. High Flow thermostats

eliminate any need for using cooler temperature thermostats as a

temporary cure for overheating problems as was done in the past.

Using correct high fl ow thermostats at correct temperatures specifi ed

by original equipment manufacturers will not interfere with the engine

management system. Some high fl ow thermostats are fi tted with a

jiggle pin that enables the system pressure to be stabilised so that the valve

opens more easily. The jiggle pin also allows air pockets to move past the

thermostat and the temperature to be regulated more effi ciently. Fitting

high fl ow thermostats will allow your vehicle cooling system to operate

more effi ciently.

High Flow Thermostat RangeHigh Flow Thermostat Series

Replaces StandardThermostat Series

Type

TT2000 TT1 Conventional

TT2001 TT6 Conventional

TT2002 TT4 Conventional

TT2003 TT203 Conventional

TT2004 TT204 Conventional

TT2014 TT214 Bypass

TT2023 Only Ford Cleveland V8 Special Bypass

TT2028 TT228 Bypass

TT2029 TT209 Bypass

TT2033 TT233 Bypass

TT2034 TT234 Bypass

TT2040 TT240 Conventional Offset

TT2041 TT241 Conventional Offset

TT2042 TT242 Bypass Offset

TT2065 TT265 Bypass

TT2322 TT322 Bypass

88

Page 27: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Hig

h F

low

Th

erm

ost

ats

89

TT2000 SeriesHigh Flow version of TT1 seriesConventional type with jiggle pin

Temp. Part No. Temp. Part No.

71ºC TT2000-160 77ºC TT2000-170 82ºC TT2000-180 88ºC TT2000-19089ºC TT2000-192 91ºC TT2000-195

54mm

TT2001 SeriesHigh Flow version of TT6 seriesConventional type with jiggle pin

52mm

TT2002 SeriesHigh Flow version of TT4 seriesConventional type

48mm

TT2003 SeriesHigh Flow version of TT203 seriesConventional type

44mm

TT2004 SeriesHigh Flow version of TT204 seriesConventional type

46mm

TT2014 SeriesHigh Flow version of TT214 seriesBypass type

48mm

27.7mm

35m

m

TT2023 SeriesHigh Flow version of Ford Cleveland V8 with jiggle pin

54mm

16.8mm

19.8mm

TT2028 SeriesHigh Flow version of TT228 seriesBypass type with jiggle pin

54mm

35m

m

27.7mm

TT2029 SeriesHigh Flow version of TT229 seriesBypass type with jiggle pin

54mm

27.7mm

29.7

mm

Temp. Part No. Temp. Part No.

71ºC TT2001-160 82ºC TT2001-180 88ºC TT2001-190

Temp. Part No. Temp. Part No.

82ºC TT2002-180 89ºC TT2002-19291ºC TT2002-195

Temp. Part No. Temp. Part No.

82ºC TT2003-180 91ºC TT2003-195 Temp. Part No.

79ºC TT2004-174 Temp. Part No. Temp. Part No.

60ºC TT2014-140 77ºC TT2014-17082ºC TT2014-180 89ºC TT2014-192

Temp. Part No. Temp. Part No.

77ºC TT2023-170 82ºC TT2023-180Temp. Part No. Temp. Part No.

77ºC TT2028-170 82ºC TT2028-18091ºC TT2028-195

Temp. Part No. Temp. Part No.

60ºC TT2029-140 71ºC TT2029-16082ºC TT2029-180 91ºC TT2029-195

Page 28: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

90

TT2033 SeriesHigh Flow version of TT233 seriesBypass type with jiggle pin

Temp. Part No. Temp. Part No.

77ºC TT2033-170 82ºC TT2033-18089ºC TT2033-192 91ºC TT2033-195

29mm

54mm

31m

m

TT2034 SeriesHigh Flow version of TT234 seriesBypass type with jiggle pin

54mm

31m

m

35mm

TT2040 SeriesHigh Flow version of TT240 seriesOffset conventional type with jiggle pin

52mm

TT2041 SeriesHigh Flow version of TT241 seriesOffset conventional type with jiggle pin

54mm

TT2042 SeriesHigh Flow version of TT242 seriesOffset bypass type with jiggle pin

35m

m

52mm

27.7mm

TT2065 SeriesHigh Flow version of TT265 seriesBypass type with jiggle pin

54mm

35m

m

27.7mm

TT2322 SeriesHigh Flow version of TT322 seriesBypass type with jiggle pin

52mm

32m

m

27.7mm

Temp. Part No.

82ºC TT2034-180 89ºC TT2034-192

Temp. Part No.

82ºC TT2040-18089ºC TT2040-192

Temp. Part No. Temp. Part No.

77ºC TT2041-170 82ºC TT2041-18085ºC TT2041-185 77ºC TT2041-190

Temp. Part No. Temp. Part No.

77ºC TT2042-170 82ºC TT2042-180Temp. Part No. Temp. Part No.

82ºC TT2065-180 89ºC TT2065-19291ºC TT2065-195

Temp. Part No. Temp. Part No.

82ºC TT2322-180 89ºC TT2322-192

Temperature Conversion

Celcius Fahrenheit Celcius Fahrenheit

°C °F °C °F

60 – 140 84 – 182

71 – 160 85 – 185

74 – 165 86 – 187

75 – 167 88 – 190

77 – 170 89 – 192

79 – 174 91 – 195

80 – 176 92 – 198

82 – 180 95 – 203

Page 29: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Flange Diameter Height Foot Diameter StyleGasket

Included

Opening Temp

Tridon Part Number°C °F

40.5mm - - Special Design NO 89ºC 192ºF TT345-192P

43.5mm - - Special Design YES 77ºC 170ºF TT237-170

43.5mm - - Special Design YES 82ºC 180ºF TT237-180

43.5mm - - Special Design YES 89ºC 192ºF TT237-192

44mm - - Conventional NO 82ºC 180ºF TT203-180

44mm - - Conventional NO 91ºC 195ºF TT203-195

44mm - - Conventional NO 82ºC 180ºF TT239-180

44mm - - Conventional NO 85ºC 185ºF TT239-185

44mm - - Conventional NO 89ºC 192ºF TT239-192

44mm - - Conventional NO 84ºC 182ºF TT367-182

44mm - - Conventional NO 82ºC 180ºF TT2003-180

44mm - - Conventional NO 91ºC 195ºF TT2003-195

44mm - 16.8mm Conventional NO 82ºC 180ºF TT266-180

44mm 35mm 29mm Bypass NO 74ºC 165ºF TT342-165

44mm 35mm 29mm Bypass NO 77ºC 170ºF TT342-170

44mm 35mm 29mm Bypass NO 82ºC 180ºF TT342-180

44mm 39mm 23.2mm Bypass NO 82ºC 180ºF TT327-180

44.5mm 22.4mm - Special Design YES 89ºC 192ºF TT207-192

46mm - - Conventional NO 79ºC 174ºF TT204-174

46mm - - Conventional YES 91ºC 195ºF TT425-195

46mm - - Conventional NO 79ºC 174ºF TT2004-174

46mm 22.6mm - Conventional YES 82ºC 180ºF TT340-180

46mm 22.6mm - Conventional YES 91ºC 195ºF TT340-195

48mm - - Conventional NO 82ºC 180ºF TT4-180

48mm - - Conventional NO 85ºC 185ºF TT4-185

48mm - - Conventional NO 89ºC 192ºF TT4-192

48mm - - Conventional NO 91ºC 195ºF TT4-195

48mm - - Conventional NO 92ºC 198ºF TT4-198

48mm - - Conventional NO 82ºC 180ºF TT2002-180

48mm - - Conventional NO 89ºC 192ºF TT2002-192

48mm - - Conventional NO 91ºC 195ºF TT2002-195

48mm 35mm 27.7mm Bypass NO 60ºC 140ºF TT214-140

48mm 35mm 27.7mm Bypass NO 71ºC 160ºF TT214-160

48mm 35mm 27.7mm Bypass NO 77ºC 170ºF TT214-170

48mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT214-180

48mm 35mm 27.7mm Bypass NO 89ºC 192ºF TT214-192

48mm 35mm 27.7mm Bypass NO 60ºC 140ºF TT2014-140

48mm 35mm 27.7mm Bypass NO 77ºC 170ºF TT2014-170

48mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT2014-180

48mm 35mm 27.7mm Bypass NO 89ºC 192ºF TT2014-192

50mm - - Conventional NO 89ºC 192ºF TT305-192

52mm - - Conventional NO 71ºC 160ºF TT6-160

52mm - - Conventional NO 82ºC 180ºF TT6-180

52mm - - Conventional NO 88ºC 190ºF TT6-190

52mm - - Conventional NO 71ºC 160ºF TT240-160

52mm - - Conventional NO 82ºC 180ºF TT240-180

52mm - - Conventional NO 89ºC 192ºF TT240-192

52mm - - Conventional NO 82ºC 180ºF TT323-180

52mm - - Conventional NO 89ºC 192ºF TT323-192

52mm - - Conventional YES 92ºC 198ºF TT333-198

52mm - - Conventional NO 71ºC 160ºF TT2001-160

52mm - - Conventional NO 82ºC 180ºF TT2001-180

52mm - - Conventional NO 88ºC 190ºF TT2001-190

52mm - - Conventional NO 82ºC 180ºF TT2040-180

Quick Reference Guide - Thermostat Sizes

Th

erm

ost

at S

ize

Ref

eren

ce

91

Page 30: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Quick Reference Guide - Thermostat Sizes

Flange Diameter Height Foot Diameter StyleGasket

Included

Opening Temp

Tridon Part Number°C °F

52mm - - Conventional NO 89ºC 192ºF TT2040-192

52mm 31mm 29mm Bypass NO 82ºC 180ºF TT215-180

52mm 31mm 35mm Bypass NO 89ºC 192ºF TT270-192

52mm 32mm 27.7mm Bypass NO 82ºC 180ºF TT322-180

52mm 32mm 27.7mm Bypass NO 89ºC 192ºF TT322-192

52mm 32mm 27.7mm Bypass NO 82ºC 180ºF TT2322-180

52mm 32mm 27.7mm Bypass NO 89ºC 192ºF TT2322-192

52mm 35mm 27.5mm Bypass YES 85ºC 185ºF TT384-185

52mm 35mm 27.7mm Bypass NO 77ºC 170ºF TT242-170

52mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT242-180

52mm 35mm 27.7mm Bypass NO 89ºC 192ºF TT242-192

52mm 35mm 27.7mm Bypass NO 89ºC 192ºF TT446-192

52mm 35mm 27.7mm Bypass NO 77ºC 170ºF TT2042-170

52mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT2042-180

52mm 36mm 27.7mm Bypass NO 77ºC 170ºF TT328-170

52mm 36mm 27.7mm Bypass NO 82ºC 180ºF TT328-180

52mm 39mm 27.7mm Bypass YES 82ºC 180ºF TT444-180

52mm 39mm 33mm Bypass YES 82ºC 180ºF TT388-180

52mm 41mm 27.7mm Bypass NO 82ºC 180ºF TT319-180

52mm 47mm 33mm Bypass NO 80ºC 176ºF TT412-176

53.5mm - - Conventional NO 82ºC 180ºF TT276-180

53.5mm - - Conventional NO 89ºC 192ºF TT276-192

54mm - - Conventional NO 71ºC 160ºF TT1-160

54mm - - Conventional NO 75ºC 167ºF TT1-167

54mm - - Conventional NO 77ºC 170ºF TT1-170

54mm - - Conventional NO 79ºC 174ºF TT1-174

54mm - - Conventional NO 82ºC 180ºF TT1-180

54mm - - Conventional NO 88ºC 190ºF TT1-190

54mm - - Conventional NO 89ºC 192ºF TT1-192

54mm - - Conventional NO 91ºC 195ºF TT1-195

54mm - - Conventional NO 77ºC 170ºF TT241-170

54mm - - Conventional NO 82ºC 180ºF TT241-180

54mm - - Conventional NO 85ºC 185ºF TT241-185

54mm - - Conventional NO 88ºC 190ºF TT241-190

54mm - - Conventional NO 82ºC 180ºF TT244-180

54mm - - Conventional NO 89ºC 192ºF TT244-192

54mm - - Conventional NO 91ºC 195ºF TT244-195

54mm - - Conventional NO 92ºC 198ºF TT244-198

54mm - - Conventional YES 82ºC 180ºF TT374-180

54mm - - Conventional NO 71ºC 160ºF TT2000-160

54mm - - Conventional NO 77ºC 170ºF TT2000-170

54mm - - Conventional NO 82ºC 180ºF TT2000-180

54mm - - Conventional NO 88ºC 190ºF TT2000-190

54mm - - Conventional NO 89ºC 192ºF TT2000-192

54mm - - Conventional NO 91ºC 195ºF TT2000-195

54mm - - Conventional NO 77ºC 170ºF TT2041-170

54mm - - Conventional NO 82ºC 180ºF TT2041-180

54mm - - Conventional NO 85ºC 185ºF TT2041-185

54mm - - Conventional NO 88ºC 190ºF TT2041-190

54mm - 15mm Conventional NO 71ºC 160ºF TT219-160

54mm - 15mm Conventional NO 82ºC 180ºF TT219-180

54mm - 64.77mm Conventional YES 71ºC 160ºF TT218-160

54mm - 64.77mm Conventional YES 82ºC 180ºF TT218-180

54mm 14mm 30mm Bypass NO 82ºC 180ºF TT216-180P

92

Page 31: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Flange Diameter Height Foot Diameter StyleGasket

Included

Opening Temp

Tridon Part Number°C °F

54mm 14mm 30mm Bypass NO 89ºC 192ºF TT216-192P

54mm 19.8mm 16.8mm Bypass NO 77ºC 170ºF TT2023-170

54mm 19.8mm 16.8mm Bypass NO 82ºC 180ºF TT2023-180

54mm 23.5mm 22.4mm Bypass NO 71ºC 160ºF TT225-160

54mm 23.5mm 22.4mm Bypass NO 82ºC 180ºF TT225-180

54mm 23.5mm 22.4mm Bypass NO 91ºC 195ºF TT225-195

54mm 24.5mm 25mm Bypass NO 75ºC 167ºF TT230-167

54mm 24.5mm 25mm Bypass NO 77ºC 170ºF TT230-170

54mm 24.5mm 25mm Bypass NO 79ºC 174ºF TT230-174

54mm 24.5mm 25mm Bypass NO 82ºC 180ºF TT230-180

54mm 24.5mm 25mm Bypass NO 89ºC 192ºF TT230-192

54mm 25mm 35mm Bypass NO 82ºC 180ºF TT278-180

54mm 26.9mm 23.5mm Bypass NO 71ºC 160ºF TT226-160

54mm 26.9mm 23.5mm Bypass NO 82ºC 180ºF TT226-180

54mm 26.9mm 23.5mm Bypass NO 91ºC 195ºF TT226-195

54mm 27mm 27.7mm Bypass NO 75ºC 167ºF TT231-167

54mm 27mm 27.7mm Bypass NO 82ºC 180ºF TT231-180

54mm 27mm 27.7mm Bypass NO 89ºC 192ºF TT231-192

54mm 29.7mm 27.7mm Bypass NO 77ºC 170ºF TT229-170

54mm 29.7mm 27.7mm Bypass NO 82ºC 180ºF TT229-180

54mm 29.7mm 27.7mm Bypass NO 91ºC 195ºF TT229-195

54mm 29.7mm 27.7mm Bypass NO 60ºC 140ºF TT2029-140

54mm 29.7mm 27.7mm Bypass NO 71ºC 160ºF TT2029-160

54mm 29.7mm 27.7mm Bypass NO 82ºC 180ºF TT2029-180

54mm 29.7mm 27.7mm Bypass NO 91ºC 195ºF TT2029-195

54mm 31mm 29mm Bypass NO 71ºC 160ºF TT233-160

54mm 31mm 29mm Bypass NO 77ºC 170ºF TT233-170

54mm 31mm 29mm Bypass NO 82ºC 180ºF TT233-180

54mm 31mm 29mm Bypass NO 89ºC 192ºF TT233-192

54mm 31mm 29mm Bypass NO 91ºC 195ºF TT233-195

54mm 31mm 29mm Bypass NO 77ºC 170ºF TT2033-170

54mm 31mm 29mm Bypass NO 82ºC 180ºF TT2033-180

54mm 31mm 29mm Bypass NO 89ºC 192ºF TT2033-192

54mm 31mm 29mm Bypass NO 91ºC 195ºF TT2033-195

54mm 31mm 30mm Bypass NO 82ºC 180ºF TT8010-180P

54mm 31mm 35mm Bypass NO 71ºC 160ºF TT234-160

54mm 31mm 35mm Bypass NO 82ºC 180ºF TT234-180

54mm 31mm 35mm Bypass NO 89ºC 192ºF TT234-192

54mm 31mm 35mm Bypass NO 91ºC 195ºF TT234-195

54mm 31mm 35mm Bypass NO 82ºC 180ºF TT2034-180

54mm 31mm 35mm Bypass NO 89ºC 192ºF TT2034-192

54mm 32mm 21mm Bypass NO 82ºC 180ºF TT326-180

54mm 32mm 27.7mm Bypass YES 82ºC 180ºF TT427-180

54mm 32mm 28mm Bypass NO 82ºC 180ºF TT8090-180P

54mm 32mm 30mm Bypass NO 82ºC 180ºF TT8017-180P

54mm 33mm 23mm Bypass NO 85ºC 185ºF TT382-185

54mm 33mm 27.7mm Bypass NO 77ºC 170ºF TT330-170

54mm 33mm 27.7mm Bypass NO 82ºC 180ºF TT330-180

54mm 33mm 27.7mm Bypass NO 82ºC 180ºF TT373-180

54mm 33mm 27.7mm Bypass NO 77ºC 170ºF TT377-170

54mm 33mm 27.7mm Bypass NO 82ºC 180ºF TT377-180

54mm 33mm 33mm Bypass NO 77ºC 170ºF TT329-170

54mm 33mm 33mm Bypass NO 82ºC 180ºF TT329-180

54mm 33mm 33mm Bypass NO 89ºC 192ºF TT329-192

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Quick Reference Guide - Thermostat Sizes

Flange Diameter Height Foot Diameter StyleGasket

Included

Opening Temp

Tridon Part Number°C °F

54mm 33mm 35mm Bypass NO 77ºC 170ºF TT272-170

54mm 33mm 35mm Bypass NO 82ºC 180ºF TT272-180

54mm 33mm 35mm Bypass NO 89ºC 192ºF TT272-192

54mm 33mm 35mm Bypass NO 91ºC 195ºF TT272-195

54mm 34.5mm 33mm Bypass NO 82ºC 180ºF TT335-180

54mm 34.5mm 33mm Bypass NO 89ºC 192ºF TT335-192

54mm 34mm 27.7mm Bypass NO 77ºC 170ºF TT370-170

54mm 35mm 27.7mm Bypass NO 71ºC 160ºF TT228-160

54mm 35mm 27.7mm Bypass NO 77ºC 170ºF TT228-170

54mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT228-180

54mm 35mm 27.7mm Bypass NO 91ºC 195ºF TT228-195

54mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT265-180

54mm 35mm 27.7mm Bypass NO 89ºC 192ºF TT265-192

54mm 35mm 27.7mm Bypass NO 91ºC 195ºF TT265-195

54mm 35mm 27.7mm Bypass NO 77ºC 170ºF TT2028-170

54mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT2028-180

54mm 35mm 27.7mm Bypass NO 91ºC 195ºF TT2028-195

54mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT2065-180

54mm 35mm 27.7mm Bypass NO 89ºC 192ºF TT2065-192

54mm 35mm 27.7mm Bypass NO 91ºC 195ºF TT2065-195

54mm 36mm 30mm Bypass YES 82ºC 180ºF TT307-180

54mm 39.6mm 25mm Bypass NO 82ºC 180ºF TT224-180

54mm 39.6mm 25mm Bypass NO 91ºC 195ºF TT224-195

54mm 40mm 30mm Bypass NO 91ºC 195ºF TT338-195

54mm 40mm 35mm Bypass NO 82ºC 180ºF TT354-180

54mm 40mm 35mm Bypass NO 89ºC 192ºF TT354-192

54mm 47mm 37mm Bypass YES 71ºC 160ºF TT456-160

54mm 47mm 37mm Bypass YES 82ºC 180ºF TT456-180

54mm 47mm 37mm Bypass YES 86ºC 187ºF TT456-187

55.5mm - - Special Design YES 71ºC 160ºF TT238-160

55.5mm - - Special Design YES 77ºC 170ºF TT238-170

55.5mm - - Special Design YES 82ºC 180ºF TT238-180

56mm - - Conventional NO 77ºC 170ºF TT294-170

56mm - - Conventional YES 91ºC 195ºF TT420-195

56mm - - Special Design NO 77ºC 170ºF TT418-170P

56mm 28.5mm 29mm Bypass NO 82ºC 180ºF TT380-180

56mm 33mm 35mm Bypass NO 75ºC 167ºF TT235-167

56mm 33mm 35mm Bypass NO 82ºC 180ºF TT235-180

56mm 33mm 35mm Bypass NO 91ºC 195ºF TT235-195

56mm 34mm 27.7mm Bypass NO 82ºC 180ºF TT298-180

56mm 35mm 27.7mm Bypass NO 82ºC 180ºF TT296-180

56mm 41mm 28mm Bypass YES 89ºC 192ºF TT8047-192P

56mm 42mm 27.7mm Bypass YES 71ºC 160ºF TT299-160

56mm 42mm 27.7mm Bypass YES 77ºC 170ºF TT299-170

56mm 42mm 27.7mm Bypass YES 82ºC 180ºF TT299-180

56mm 42mm 27.7mm Bypass YES 89ºC 192ºF TT299-192

56mm 44mm 29mm Bypass NO 77ºC 170ºF TT281-170

56mm 44mm 29mm Bypass NO 82ºC 180ºF TT281-180

57mm - - Conventional NO 77ºC 170ºF TT208-170

57mm - - Conventional NO 82ºC 180ºF TT208-180

59mm 28mm 25mm Bypass YES 91ºC 195ºF TT390-195

60mm - - Conventional NO 71ºC 160ºF TT209-160

60mm 41mm 30mm Bypass NO 82ºC 180ºF TT410-180

62.5mm - - Special Design NO 79ºC 174ºF TT405-174P

94

Page 33: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Flange Diameter Height Foot Diameter StyleGasket

Included

Opening Temp

Tridon Part Number°C °F

62.5mm 39.6mm - Special Design NO 77ºC 170ºF TT8400-170P

62.5mm 39.6mm - Special Design NO 82ºC 180ºF TT8400-180P

62.5mm 39.6mm - Special Design NO 91ºC 195ºF TT8400-195P

62.5mm 39.6mm - Special Design NO 71ºC 160ºF TT8700-160P

62.5mm 39.6mm - Special Design NO 77ºC 170ºF TT8700-170P

62.5mm 39.6mm - Special Design NO 82ºC 180ºF TT8700-180P

62.5mm 39.6mm - Special Design NO 91ºC 195ºF TT8700-195P

63mm - - Conventional NO 71ºC 160ºF TT2-160

63mm - - Conventional NO 77ºC 170ºF TT2-170

63mm - - Conventional NO 82ºC 180ºF TT2-180

63mm - - Conventional NO 91ºC 195ºF TT2-195

63mm - - Conventional NO 71ºC 160ºF TT222-160

63mm - - Conventional NO 82ºC 180ºF TT222-180

63mm - 23.5mm Bypass NO 71ºC 160ºF TT221-160

63mm - 23.5mm Bypass NO 77ºC 170ºF TT221-170

63mm - 23.5mm Bypass NO 82ºC 180ºF TT221-180

63.55mm - 14.22mm Conventional NO 71ºC 160ºF TT220-160

63.55mm - 14.22mm Conventional NO 82ºC 180ºF TT220-180

64mm - - Conventional NO 77ºC 170ºF TT320-170

64mm - - Conventional NO 82ºC 180ºF TT320-180

64mm 38mm 29mm Bypass YES 82ºC 180ºF TT303-180

64mm 40mm 27.7mm Bypass YES 85ºC 185ºF TT411-185

64mm 40mm 33mm Bypass NO 77ºC 170ºF TT334-170

64mm 40mm 33mm Bypass NO 82ºC 180ºF TT334-180

64mm 42mm 29mm Bypass YES 77ºC 170ºF TT301-170

64mm 42mm 29mm Bypass YES 82ºC 180ºF TT301-180

64mm 42mm 30mm Bypass NO 77ºC 170ºF TT302-170

64mm 42mm 30mm Bypass NO 82ºC 180ºF TT302-180

64mm 42mm 30mm Bypass NO 82ºC 180ºF TT332-180

64mm 42mm 30mm Bypass NO 91ºC 195ºF TT332-195

64mm 43mm 30mm Bypass NO 82ºC 180ºF TT297-180

64mm 43mm 30mm Bypass NO 89ºC 192ºF TT297-192

64mm 44mm 27.7mm Bypass NO 77ºC 170ºF TT282-170

64mm 45mm 35mm Bypass NO 77ºC 170ºF TT378-170

64mm 48.5mm 25mm Bypass NO 77ºC 170ºF TT268-170

64mm 48.5mm 25mm Bypass NO 82ºC 180ºF TT268-180

67mm - - Conventional NO 82ºC 180ºF TT271-180

67mm 24.5mm 27.7mm Bypass NO 77ºC 170ºF TT249-170

67mm 24.5mm 27.7mm Bypass NO 79ºC 174ºF TT249-174

67mm 24.5mm 27.7mm Bypass NO 82ºC 180ºF TT249-180

67mm 24.5mm 33mm Bypass NO 77ºC 170ºF TT273-170

67mm 24.5mm 33mm Bypass NO 82ºC 180ºF TT273-180

67mm 24.5mm 33mm Bypass NO 89ºC 192ºF TT273-192

67mm 24.5mm 35mm Bypass NO 77ºC 170ºF TT304-170

67mm 24.5mm 35mm Bypass NO 82ºC 180ºF TT304-180

67mm 24.5mm 35mm Bypass NO 89ºC 192ºF TT304-192

67mm 24.5mm 37mm Bypass NO 77ºC 170ºF TT247-170

67mm 24.5mm 37mm Bypass NO 79ºC 174ºF TT247-174

67mm 24.5mm 37mm Bypass NO 82ºC 180ºF TT247-180

67mm 24.5mm 37mm Bypass NO 89ºC 192ºF TT247-192

67mm 24.5mm 37mm Bypass NO 91ºC 195ºF TT247-195

67mm 24.5mm 42mm Bypass NO 82ºC 180ºF TT251-180

67mm 24.5mm 42mm Bypass NO 85ºC 185ºF TT251-185

67mm 24.5mm 43mm Bypass NO 71ºC 160ºF TT248-160

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Page 34: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Quick Reference Guide - Thermostat Sizes

Flange Diameter Height Foot Diameter StyleGasket

Included

Opening Temp

Tridon Part Number°C °F

67mm 24.5mm 43mm Bypass NO 75ºC 167ºF TT248-167

67mm 24.5mm 43mm Bypass NO 77ºC 170ºF TT248-170

67mm 24.5mm 43mm Bypass NO 79ºC 174ºF TT248-174

67mm 24.5mm 43mm Bypass NO 82ºC 180ºF TT248-180

67mm 24.5mm 43mm Bypass NO 89ºC 192ºF TT248-192

67mm 24.5mm 43mm Bypass NO 91ºC 195ºF TT248-195

67mm 24.5mm 50mm Bypass NO 82ºC 180ºF TT277-180

67mm 24.5mm 50mm Bypass NO 89ºC 192ºF TT277-192

67mm 26mm 33mm Bypass NO 82ºC 180ºF TT274-180

67mm 26mm 33mm Bypass NO 89ºC 192ºF TT274-192

67mm 26mm 37mm Bypass NO 79ºC 174ºF TT263-174

67mm 35.5mm 33mm Bypass NO 82ºC 180ºF TT246-180

67mm 44mm 29mm Bypass NO 82ºC 180ºF TT269-180

73mm 30mm - Special Design YES 71ºC 160ºF TT8800-160P

73mm 30mm - Special Design YES 77ºC 170ºF TT8800-170P

73mm 30mm - Special Design YES 82ºC 180ºF TT8800-180P

73mm 30mm - Special Design YES 91ºC 195ºF TT8800-195P

73mm 35mm 35mm Bypass NO 77ºC 170ºF TT331-170

73mm 35mm 35mm Bypass NO 82ºC 180ºF TT331-180

73mm 38mm 27.7mm Bypass NO 77ºC 170ºF TT286-170P

73mm 38mm 27.7mm Bypass NO 82ºC 180ºF TT286-180P

73mm 38mm 27.7mm Bypass NO 89ºC 192ºF TT286-192P

73.3mm 26.2mm - Special Design NO 71ºC 160ºF TT245-160P

73.3mm 26.2mm - Special Design NO 82ºC 180ºF TT245-180P

73.3mm 26.2mm - Special Design NO 89ºC 192ºF TT245-192P

75mm 24.5mm 43mm Bypass NO 71ºC 160ºF TT275-160

75mm 24.5mm 43mm Bypass NO 79ºC 174ºF TT275-174

75mm 24.5mm 43mm Bypass NO 85ºC 185ºF TT275-185

75mm 31.5mm 32mm Bypass NO 82ºC 180ºF TT8039-180P

75mm 35mm 35mm Bypass NO 82ºC 180ºF TT371-180

75mm 35mm 35mm Bypass NO 82ºC 180ºF TT372-180

75mm 37mm 43mm Bypass NO 82ºC 180ºF TT368-180

78mm - - Special Design NO 77ºC 170ºF TT8078-170P

78mm 40mm 50mm Bypass NO 77ºC 170ºF TT375-170P

82mm 43mm 27.2mm Bypass NO 77ºC 170ºF TT8073-170P

82mm 43mm 27.2mm Bypass NO 82ºC 180ºF TT8073-180P

82mm 43mm 50mm Bypass NO 77ºC 170ºF TT369-170P

82mm 43mm 50mm Bypass NO 82ºC 180ºF TT369-180P

84mm 32mm 43mm Bypass NO 85ºC 185ºF TT288-185

84mm 32mm 43mm Bypass NO 91ºC 195ºF TT288-195

85mm 43mm 50mm Bypass NO 71ºC 160ºF TT289-160P

85mm 43mm 50mm Bypass NO 79ºC 174ºF TT289-174P

85mm 43mm 50mm Bypass NO 82ºC 180ºF TT289-180P

92mm 43mm 50mm Bypass NO 71ºC 160ºF TT292-160P

92mm 43mm 50mm Bypass NO 75ºC 167ºF TT292-167P

92mm 43mm 50mm Bypass NO 79ºC 174ºF TT292-174P

92mm 44mm 47mm Bypass NO 71ºC 160ºF TT293-160P

92mm 44mm 47mm Bypass NO 75ºC 167ºF TT293-167P

92mm 44mm 47mm Bypass NO 79ºC 174ºF TT293-174P

97.5mm 62mm 51mm Bypass NO 77ºC 170ºF TT8069-170P

96

Page 35: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Thermostat Testing Procedure

50% Water50% Coolant Concentrate(min. 2 litres)

Thermometer

Thread

Thermostat Testing ProcedureA thermostat should be tested as detailed below. For accurate and valid

results, the tests should be performed under carefully controlled conditions.

1. Fill test container with 50% water and 50% coolant concentrate

(minimum 2 litres).

2. Open the thermostat and insert a fi ne thread under the valve seat.

3. Suspend the thermostat by the thread in the container. The thermostat

must be fully submerged and not touch any part of the container.

4. Place a thermometer into the coolant so that the bulb is adjacent to

the thermostat temperature sensing pill.

5. Heat the liquid slowly from cold to activate the power element properly.

Agitation of the test fl uid is required for accurate results

6. Observe the thermometer and note the temperature at once when

the thermostat drops from the thread. This reading is the

commencement to open temperature of the thermostat.

7. The temperature should be increased and the thermostat observed to

make sure it fully opens. The thermostat should be fully open at a

coolant temperature approximately 12°C (22°F) above the specifi ed

opening temperature. For example a thermostat with an opening

temperature of 82°C should be fully open at 82°C+12°C = 94°C

8. The distance of travel to achieve the fully open temperature is the

centre orifi ce diameter divided by 4. For example, orifi ce

DIA 24mm÷4 = 6mm. 6mm travel is the fully open extended position.

Note: As there is a tolerance of 2.5°C plus or minus of the nominated rating

a thermostat should be replaced if it opens at a temperature more than 6°C

(11°F) below or 3°C (5°F) above the specifi ed opening temperature.

Any testing needs to be done with the water heated at a slow, steady rate

with the thermostat being placed into the water at room temperature.

This allows the thermostat to heat up consistently and to normalise as the

water is heating up. If the water is allowed to heat too quickly it can begin

to boil before an accurate temperature is taken. At the same time, if there

is too much bubbling in the water incorrect temperature readings may be

taken. The thermostat will also take a little time to react to the temperature

of the water.

When cool, carefully examine the thermostat valve to make certain it is

properly seated. If it does not seat properly, it should be replaced. It is

important the replacement thermostat be of similar design with the proper

start to open temperature specifi cations.

Thermostat CalibrationAll Tridon thermostats are individually calibrated during the manufacturing

process to ensure 100% operation prior to sale. The calibration process is

carried out by the crimping of the bulb.

Each Tridon thermostat is stamped with the rated temperature. This

rated temperature is the commencement temperature and the fully open

temperature is 12°C (22°F) above the commencement to open temperature.

Thermostats do not work intermittently; they either work or do not work.

Should a thermostat fail it can either fail in the open or closed position.

97

Page 36: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Using The Correct Thermostat

Figure 1 Flow from engine

Bypass to engine

Figure 2 Flow from engine

Flow to radiator

Figure 3 Flow from engine

Bypass to engine

Flow to radiator

Bypass Thermostat - Correct ApplicationFigure 1 shows the installation of the correct bypass style thermostat.

When the engine is cold the primary valve is closed preventing the fl ow of

coolant to the radiator. The secondary valve is open and directs the fl ow of

coolant back through the engine allowing it to warm up faster. As the engine

warms up the primary valve begins to open and the secondary valve begins

to close.

Figure 2 shows the secondary valve completely closed when the engine

is up to proper operating temperature. The primary valve is then also

completely open allowing full fl ow of coolant from the engine to the radiator.

Bypass Thermostat - Incorrect ApplicationFigure 3 shows the use of an incorrect bypass thermostat in a bypass

application. If the secondary valve is incorrect it may not close completely

and coolant continues to fl ow through the bypass port even though the

primary valve is fully open. This will cause hot coolant to return to the

engine before it has been cooled. The engine temperature will be hotter

than required and may cause premature failure of other components in the

cooling system.

For today’s engines to operate at maximum effi ciency in terms of

performance, fuel economy and emission levels it is important for the

engine to get to the correct operating temperature as soon as possible and

ensure that temperature is maintained during all operating conditions.

In order to do this, manufacturers have redesigned their engines to utilise

what is called a reverse poppet or bypass style thermostat. This style of

thermostat has two valves instead of the one valve that is seen on a

non-bypass thermostat. The primary valve operates exactly the same as the

non-bypass thermostat and opens allowing coolant to fl ow to the radiator

when the engine is at normal operating temperature. The secondary valve

allows coolant to be circulated back through the engine during its warm-up

stage. The temperature of the engine is able to rise more evenly,

minimising hot and cold spots in the engine. The primary valve begins to

open and the secondary valve closes when the engine temperature rises.

All coolant is then directed through the primary valve to the radiator

ensuring that the correct operating temperature is maintained.

A vehicle fi tted with a bypass style thermostat must always have the correct

bypass thermostat fi tted. Vehicles fi tted with non-bypass thermostats must

98

Page 37: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Selecting the ThermostatThe best way to ensure that no problem occurs when fi tting a new

thermostat is to make sure that it is the same style as the one being

replaced. The following should always be checked prior to installing a

new thermostat:

■ Thermostat style (Non-Bypass or Bypass)■ Thermostat dimensions■ Correct operating temperature

All thermostats in this catalogue are correct for the vehicle

applications listed in relation to operating temperature, thermostat style and

dimensions. Please use the vehicle application guide in this catalogue to

determine the correct thermostat for your vehicle.

always be fi tted with the correct non-bypass thermostat. The fi tting of an

incorrect thermostat will cause the engine to run differently to its intended

design. Overheating and subsequent engine damage can be caused by

using an incorrect thermostat.

Non-Bypass Thermostat - Incorrect ApplicationIn this situation there is no secondary valve that will block off the bypass

port when the engine warms up (Figure 4). This will cause hot coolant to

continue to circulate through the engine without going to the radiator.

The engine will run hotter than required and may cause a failure of other

components in the cooling system.

Non-Bypass Thermostat - Correct ApplicationIn engines with no bypass port a non-bypass thermostat must be used

(Figure 5). No coolant fl ows until the thermostat opens. An incorrect

non-bypass thermostat used in these applications will normally not

physically fi t or will be loose in the housing. Correct opening temperatures

must also be used.

Bypass Thermostat - Incorrect ApplicationThis is the worst possible combination as the secondary valve of the

thermostat will hit the bottom of the housing (Figure 6) and prevent the

thermostat from opening, as no coolant whatsoever will circulate and the

engine will overheat and boil. Major engine damage may be caused as a

result of this situation.

Figure 5

Flow to radiator

Flow from engine

Figure 4 Flow from engine

Bypass to engine

Flow to radiator

Figure 6 Flow from engine

No fl owto radiator

99

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Why does the engine run hotter with the new thermostat than the old one?This normally happens after either a routine thermostat replacement or after

major engine work (eg. Cylinder Head). The major cause of this complaint is

due to poor bleeding of air out of the system following any cooling system

servicing. Any air trapped in the system can travel and be held behind the

thermostat valve. As the thermostat sensing pill is not in contact with

coolant it is not sensing the correct temperature and causes overheating.

Care must be taken to ensure that all air has been bled from the system and

in many cases the bleeding procedure will need to be carried out three or

four times to remove all air. Incorrect coolants or coolant mixtures can also

cause localised boiling in the engine and create air bubbles that will travel

and cause the thermostat to operate incorrectly. If the engine has had major

work performed check all engine earths and body earths as one may have

been overlooked during the reassembly process. These earths can cause

incorrect temperature gauge readings or cause the temperature sender unit

or electric fan switch to operate incorrectly.

In applications with bypass valves the bypass may not be closing properly

and allowing hot coolant to be routed straight back in the engine. Always

check the thermostat dimensions to ensure that the correct thermostat has

been selected and supplied. It is also easy to measure the depth in the

thermostat housing to allow for the thermostat to open the required

amount. This allows the coolant to be shut off via the bypass port.

How long should a thermostat last?As a general rule of thumb, thermostats should be replaced every three

to fi ve years depending on the quality of the coolant and the frequency of

cooling system servicing. Radiator caps should be replaced approximately

every two years and should be tested every six to twelve months.

The life of the thermostat is also dependent on the quality of the water that

is used in the cooling system as different waters have different amounts of

chemicals that have been picked up as rain and while the water is stored.

The biggest killer is calcium. The calcium deposits tend to build up on the

thermostat and cause a slowing of the temperature pill reaction time. In

extreme cases this can cause the thermostat to not open at all and cause

cooling system failure.

It is recommended that only distilled or demineralised water be used in the

cooling system in order to maximise both the life and operating effi ciency of

all cooling system components.

How far should the thermostat open?Many people mistakenly assume that the thermostat must open an inch

(25.4mm) or more in order for the thermostat to be fl owing the required

volume. The thermostat opening distance is in direct relation to the primary

valve orifi ce diameter and the distance the thermostat needs to open will

always be one quarter of the orifi ce diameter. The valve assembly is

normally larger than the orifi ce size but, for example, a thermostat with an

ThermostatFrequently Asked Questions

100

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orifi ce size of approximately 24mm will only need to be open 6mm and it is

allowing the maximum amount of coolant to fl ow. A thermostat with a 32mm

valve will only need to be open 8mm for maximum coolant fl ow.

Why does the thermostat not open when I test it?This is almost always due to poor testing procedure (refer to thermostat

testing procedure on page 97). What normally happens in the fi eld is

that the jug is boiled and the water is poured into a small container. The

thermostat is then placed into the container with the expectation that the

thermostat will open immediately. The thermostat is then condemned

because it has failed to open. What has actually happened is that the water

begins to cool down as soon as the jug is turned off. When it is poured

into the cold container some of the heat is drawn out and reduces the

temperature. When the thermostat is put into the water it also absorbs

some heat with a further reduction in the temperature of the water. The

thermostat takes a little time to react to the temperature of the water and

by the time the thermostat has reached the stage of opening the water

has cooled down considerably and the thermostat does not open.

Any testing needs to be done with the water heated at a slow steady rate

with the thermostat being placed into the water about 20°C before the

expected opening temperature. This allows the thermostat to heat up

consistently and to normalise as the water is heating up.

If the water is allowed to heat too quickly it can begin to boil before an

accurate temperature is taken. At the same time if there is too much

bubbling in the water incorrect temperature readings may be taken. The

thermostat will also take a little time to react to the temperature of the water.

I have recently replaced a thermostat to overcome an overheating problem and the vehicle is still overheating. I have installed a second thermostat and the vehicle is still overheating. Is it possible both thermostats are faulty?No. All Tridon thermostats are factory calibrated and all function prior to

sale. The replacement of the thermostat has not fi xed the overheating

problem as it is not the cause of the problem. As the cooling system is

complex, the cause of an overheating problem could be widespread.

Start with checking the basics:

1. Fan Switch

2. Radiator Cap

3. Fanbelt Tension

4. Coolant Level

5. Hose Leakage

6. Water Pump

7. Radiator Blockage

8. Air Pockets in Cooling System

101

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Aftermarket Cross Reference - Thermostats

102

TRIDON Part No.

STANT Part No.

DAYCO Part No.

TT1-160 ST1-160 DT14C

TT1-167

TT1-170 DT14E

TT1-174

TT1-180 ST1-180 DT14A

TT1-190 DT14D

TT1-192 DT14B

TT1-195 ST1-195 DT14B

TT2-160 ST8-160 DT30C

TT2-170

TT2-180

TT2-195 ST8-195 DT30B

TT4-180

TT4-185

TT4-192 ST3-192 DT16B

TT4-195 ST3-195 DT16B

TT4-198

TT6-160 ST2-160 DT15C

TT6-180 ST2-180 DT15A / DT20A

TT6-190 DT15D

TT203-180 ST7-180 DT22A

TT203-195 ST7-195 DT22B

TT204-174

TT207-192

TT208-170 DT49E

TT208-180

TT209-160

TT214-140

TT214-160

TT214-170

TT214-180 ST4-180 DT17A

TT214-192

TT215-180 ST9-180 DT72H

TT216-180

TT216-192 ST11-192 DT31A

TT218-160

TT218-180

TT219-160

TT219-180

TT220-160

TT220-180

TT221-160

TT221-170

TT221-180

TT222-160

TT222-180

TT224-180

TT224-195

TT225-160

TT225-180

TT225-195

TT226-160

TT226-180

TT226-195

TT228-160

TT228-170 DT42E

TT228-180 ST5-180 DT18A

TT228-195 ST5-195 DT18F

TT229-170

TT229-180

TT229-195 ST10-195 DT25B

TT230-167

TRIDON Part No.

STANT Part No.

DAYCO Part No.

TT230-170

TT230-174

TT230-180 ST15-180

TT230-192

TT231-167

TT231-180 ST16-180

TT231-192

TT233-160

TT233-170 DT13C

TT233-180 ST17-180 DT18A

TT233-192

TT233-195 ST17-195 DT18F

TT234-160

TT234-180 ST18-180 DT36A

TT234-192 ST18-192

TT234-195

TT235-167

TT235-180

TT235-195

TT237-170

TT237-180 ST19-180

TT237-192 ST19-192

TT238-160

TT238-170

TT238-180

TT239-180 ST20-180 DT26A

TT239-185

TT239-192 ST20-192 DT26B

TT240-160 DT27C

TT240-180 ST12-180 DT27A

TT240-192 ST12-192 DT27G

TT241-170

TT241-180 ST13-180 DT28A

TT241-185

TT241-190 ST13-190 DT28G

TT242-170 DT51E

TT242-180 ST14-180 DT29A

TT242-192

TT244-180 ST21-180 DT14A

TT244-192 ST21-192

TT244-195

TT244-198

TT245-160

TT245-180P ST22-180 DT23A

TT245-192P ST22-192

TT246-180 ST23-180

TT247-170

TT247-174

TT247-180 ST24-180 DT35A

TT247-192

TT247-195

TT248-160

TT248-167

TT248-170

TT248-174

TT248-180 ST25-180P DT32A

TT248-192 ST25-192P DT32G

TT248-195 ST25-195

TT249-170

TT249-174

TT249-180

TT251-180 ST26-180

TRIDON Part No.

STANT Part No.

DAYCO Part No.

TT251-185 DT64H

TT255-180P

TT256-180P

TT258-180P

TT259-181P

TT259-195P

TT260-180P ST28-180 DT34A

TT260-180P

TT261-190P

TT262-180P

TT263-174

TT265-180 DT24A

TT265-192

TT265-195

TT266-180

TT268-170 ST6-170 DT19E

TT268-180 ST6-180

TT269-180

TT270-192 DT73G

TT271-180

TT272-170

TT272-180 ST29-180 DT36A

TT272-192

TT272-195

TT273-170 DT74E

TT273-180

TT273-192

TT274-180 ST30-180 DT62B

TT274-192

TT275-160

TT275-174

TT275-185

TT276-180 ST31-180 DT14A

TT276-192 DT14B

TT277-180

TT277-192

TT278-180

TT281-170

TT281-180 ST32-180 DT21A

TT282-170

TT283-195P DT86B

TT286-170P

TT286-180P DT38A

TT286-192P DT38G

TT286-192P

TT287-180P

TT287-195P DT87B

TT288-185 ST33-185 DT61H

TT288-195

TT289-160P

TT289-174P

TT289-180P

TT292-160P

TT292-167P

TT292-174P

TT293-160P

TT293-167P

TT294-170 ST34-170 DT49E

TT296-180 ST35-180 DT39A

TT297-180 ST36-180 DT63A

TT297-192

TT298-180 ST37-180 DT39A

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103

TRIDON Part No.

STANT Part No.

DAYCO Part No.

TT368-180

TT369-170

TT369-180

TT370-170 ST51-170 DT24A

TT371-180 DT81A

TT372-180 DT82A

TT373-180 ST52-180 DT67A

TT374-180 DT84A

TT375-170P

TT377-170

TT377-180

TT378-170

TT379-160

TT379-180P

TT379-187P DT71J

TT380-180

TT382-185

TT384-185 DT72H

TT385-185P

TT385-190P

TTH385P

TT388-180

TT390-195

TT391-170P

TT394-203P

TT405-174

TT410-180 DT85A

TT411-185

TT412-176

TT418-170

TT420-195

TT425-195

TT427-180

TT431-180P

TT432-192P

TT436-198P

TT438-192P

TT439-180P

TT440-180P

TT443-192P

TT444-180

TT446-192

TT456-160

TT456-180

TT456-187

TT458-192P

TT471-192P

TT479-180P

TT1120-181P

TT1122-190P

TT1174-198P

TT1308-186P

TT1350-198P

TT1427-203P

TT1564-190P

TT2000-160

TT2000-170

TT2000-180

TT2000-190

TT2000-192

TT2000-195

TT2001-160

TRIDON Part No.

STANT Part No.

DAYCO Part No.

TT2001-180

TT2001-190

TT2002-180

TT2002-192

TT2002-195

TT2003-180

TT2003-195

TT2004-174

TT2014-140

TT2014-170

TT2014-180

TT2014-190

TT2014-192

TT2023-170

TT2023-180 DT66A

TT2028-170

TT2028-180

TT2028-195 DT42E

TT2029-140

TT2029-160

TT2029-180

TT2029-195

TT2033-170

TT2033-180

TT2033-192

TT2033-195

TT2034-180

TT2034-192

TT2040-180

TT2040-192

TT2041-170

TT2041-180

TT2041-185

TT2041-190

TT2042-170

TT2042-180

TT2065-180

TT2065-192

TT2065-195

TT2322-180

TT2322-192

TT8010-180P

TT8017-180P

TT8039-180P

TT8047-192P

TT8069-170P

TT8073-170P

TT8073-180P

TT8078-170P

TT8085-170P

TT8090-180P

TT8400-170P

TT8400-180P

TT8400-195P

TT8700-160P

TT8700-170P

TT8700-180P

TT8700-195P

TT8800-160P

TT8800-170P

TT8800-180P

TT8800-195P

TRIDON Part No.

STANT Part No.

DAYCO Part No.

TT299-160

TT299-170 ST38-170 DT57E

TT299-180 ST38-180

TT299-192

TT301-170 ST39-170 DT56E

TT301-180 ST39-180

TT302-170 ST40-170 DT40E

TT302-180 ST40-180 DT40A

TT303-180 ST41-180 DT48A

TT304-170

TT304-180

TT304-192 DT58G

TT305-192

TT307-180

TT319-180 ST43-180 DT50A / DT53A

TT320-170 DT75E

TT320-180

TT322-180 ST44-180 DT33G

TT322-192 ST44-192 DT33D

TT323-180 ST45-180 DT27A

TT323-192 ST45-192 DT27G

TT326-180 DT45A

TT327-180 DT76A

TT328-170 DT46E

TT328-180

TT329-170 DT77E

TT329-180 ST46-180 DT78A

TT329-192

TT330-170

TT330-180 ST54-180 DT18A

TT331-170

TT331-180 DT37A

TT332-180 ST47-180 DT63A

TT332-195

TT333-198 ST48-198

TT334-170

TT334-180 ST49-180

TT335-180

TT335-192

TT338-195

TT340-180

TT340-195 DT52A

TT342-165

TT342-170

TT342-180

TT343-180P

TT345-192

TT347-192P

TT347-198P

TT348-198P

TT349-192P

TT349-198P

TT350-180P

TT350-192P

TT350-198P

TT351-192P

TT352-192P

TT353-180P

TT353-198P

TT354-180 DT79A

TT354-192 ST55-192 DT80G

TT367-182 ST50-182 DT26A

Th

erm

ost

at C

ross

Ref

eren

ce

Page 42: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

This section has been included to assist in identifying the range of Tridon thermostat gaskets. Drawings of each gasket part number (not to scale) show the diameter in millimetres and can be used for matching with your old gasket. Most paper style gaskets are adhesive backed for easy installation.

A comprehensive range of rubber ring gaskets (seals) is available to suit various vehicle applications. Certain thermostat part numbers are supplied complete with rubber ‘O’ ring seals. Information on thermostats supplied complete with ‘O’ ring are detailed in the thermostat identifi cation guide. Refer to the vehicle application list for the recommended paper gasket or ‘O’ ring seal.

For packaging and merchandising details refer to pages 3 and 4.

Thermostat Gaskets

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Th

erm

ost

at G

aske

ts

105

Ø45m

m

TTG1USelf adhesive backedpaper style gasket

Ø51m

m

TTG2USelf adhesive backedpaper style gasket

Ø41m

m

TTG3Self adhesive backedpaper style gasket

Ø48m

m

TTG4Self adhesive backedpaper style gasket

Ø44m

m

TTG5Self adhesive backedpaper style gasket

Ø45m

m

TTG6Self adhesive backedpaper style gasket

Ø40m

m

TTG7Self adhesive backedpaper style gasket

Ø51m

m

TTG8Self adhesive backedpaper style gasket

Ø47m

m

TTG9Self adhesive backedpaper style gasket

Ø42m

m

TTG10Self adhesive backedpaper style gasket

54mm

TTG11Rubber seal gasket

45mm

TTG12Rubber seal gasket

Ø48m

m

TTG13Self adhesive backedpaper style gasket

Ø44m

m

TTG14Self adhesive backedpaper style gasket

Ø47m

m

TTG15Self adhesive backedpaper style gasket

Identifi cation Guide

Page 44: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

106

Ø50m

m

TTG16Self adhesive backedpaper style gasket

Ø49m

m

TTG17Self adhesive backedpaper style gasket

Ø62m

m

TTG18Self adhesive backedpaper style gasket

Ø49m

m

TTG19Self adhesive backedpaper style gasket

Ø38m

m

TTG20USelf adhesive backedpaper style gasket

Ø67m

m

TTG21Self adhesive backedpaper style gasket

55mm

TTG22Rubber seal gasket

Ø50m

m

TTG23Self adhesive backedpaper style gasket

Ø46m

m

TTG24Self adhesive backedpaper style gasket

Ø48m

m

TTG25Self adhesive backedpaper style gasket

48mm

TTG26Rubber seal gasket

50mm

TTG27Rubber seal gasket

58mm

TTG28Rubber seal gasket

Ø51m

m

TTG29USelf adhesive backedpaper style gasket

54mm

TTG30Rubber seal gasket

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Th

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107

69mm

TTG31Rubber seal gasket

71.2mm

TTG32Rubber seal gasket

68mm

TTG33Rubber seal gasket

56mm

TTG34Rubber seal gasket

61mm

TTG35Rubber seal gasket

Ø57m

m

TTG36Self adhesive backedpaper style gasket

Ø58m

m

TTG37Self adhesive backedpaper style gasket

Ø48m

m

TTG38Self adhesive backedpaper style gasket

Ø48m

m

TTG39Self adhesive backedpaper style gasket

TTG40Self adhesive backedpaper style gasket

Ø50m

m

TTG41Self adhesive backedpaper style gasket

Ø51m

m

TTG42Self adhesive backedpaper style gasket

Ø50m

m

TTG43Self adhesive backedpaper style gasket

Ø50m

m

TTG44Self adhesive backedpaper style gasket

68mm

TTG45Rubber seal gasket

Ø50m

m

Page 46: Thermostats • High Flow Thermostats Thermostat … · Thermostats • High Flow Thermostats Thermostat Gaskets • Radiator Caps ... popular, fast moving thermostats suitable for

Identifi cation Guide

108

Ø38m

m

TTG46Self adhesive backedpaper style gasket

50mm

TTG47Rubber seal gasket

47mm

TTG48Rubber seal gasket

54.5 mm

TTG49Rubber seal gasket

Ø47m

m

TTG50Self adhesive backedpaper style gasket

64.5 mm

TTG51Rubber seal gasket

Ø40m

m

TTG55Self adhesive backedpaper style gasket

Ø37mm

TTG56Self adhesive backedpaper style gasket

Ø50mm

TTG57Self adhesive backedpaper style gasket

Ø50mm

TTG58Self adhesive backedpaper style gasket

Ø44.3mm

TTG59Self adhesive backedpaper style gasket

Ø54mm

TTG60Self adhesive backedpaper style gasket

Ø44mm

TTG61Self adhesive backedpaper style gasket

Ø47.5

mm

TTG62Paper style gasket

Ø48.5

mm

Ø48.5

mm

TTG63Self adhesive backedpaper style gasket

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109

Ø46m

m

Ø46m

m

TTG64Self adhesive backedpaper style gasket

67 mm

TTG65Seal with metal outer and rubber inner

53 mm

TTG66Seal with metal outer and rubber inner

48 mm

TTG67Seal with metal outer and rubber inner

57.5mm

TTG68Rubber seal gasket

56mm

TTG69Rubber seal gasket

58 mm

TTG70Rubber seal gasket

Ø48m

m

TTG71Self adhesive backedpaper style gasket

37mm

TTG72Rubber seal gasket

TTG73Rubber seal gasket

53.5mm

TTG74Rubber seal gasket

74mm

TTG75Rubber seal gasket

67mm

TTG76Rubber seal gasket

TTG77Paper style gasket