Thermoplastic valves and control- PLASTOMATIC VALVES

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CATALOG 23 for corrosive & ultra-pure liquids ® PVC Corzan CPVC Polypropylene PTFE Kynar ® PVDF Valves Actuators Gauge Guards Sight Glasses Metering Pumps Made in USA

Transcript of Thermoplastic valves and control- PLASTOMATIC VALVES

Page 1: Thermoplastic valves and control- PLASTOMATIC VALVES

CATALOG 23

for corrosive & ultra-pure liquids

®

■ PVC ■ Corzan™ CPVC

■ Polypropylene

■ PTFE ■ Kynar® PVDF

■ Valves■ Actuators■ Gauge Guards■ Sight Glasses■ Metering Pumps

Made in USA

Page 2: Thermoplastic valves and control- PLASTOMATIC VALVES

Series “PRD” Differential RegulatorRegulates pressure differential across filters,instruments, etc. to ensure that pressure going intothe protected segment of the system does not exceedthe output pressure. This valve minimizes pressuredrop and improves performance while protecting thefilters or instruments from overpressure. Sizes 1/4" to3" in PVC, Natural Polypro, other materials on request.

Series “PRH”and Series “PRHM” PRESSURE REGULATORAccurately reduce and regulate steady or varyinginlet pressures and maintain a constantpredetermined maximum outlet set pressure.Recognized as the industry’s top performer formaximum flow with minimal drop-off from setpressure. Regulator setting from 5 to 125 PSI; somesize/material combinations have less range. Sizes1/4" to 3" in PVC, Natural Polypro and PVDF; 1/4" to11/2" in CPVC and PTFE.

Series “RVT” and “RVD” GRADUAL OPENINGPrevent over pressures,maintain back pressures orautomatic by-pass in vesselsand piping. Series RVDM (notshown) in-line pattern has africtionless rolling diaphragmdesign for sensitive operation.Series RVT is an angle-patterndesign. Settings from 5 to 100PSI. Fail Dry®, 1/2" to 2". SeriesRVD angle pattern diaphragmdesign (not shown) 1/8" to 1/2"NPT, 50 to 150 PSI. SeriesRVTX offered in 3” NPT.

PRESSURE RELIEF, BY-PASS, & ANTI-SIPHON VALVES also known as Backpressure Regulators

Series “RVDT” PTFE DIAPHRAGMPTFE diaphragm provides the ultimate in corrosionresistance, contamination-free sealing and all-aroundversatility. No wettedelastomers. Patented FailDry® safety feature. Forwater, highly aggressive andultra-pure liquid applications.PVC, CPVC, Polypropylene,PVDF (Kynar®), PTFE. Sizes: 1/4" to 2".

Series “TRVDT” THREE-WAY VALVEThird port offers pipingconvenience for bypassapplications. PTFE diaphragmprovides the ultimate incorrosion resistance andcontamination-free sealing.No wetted elastomers.Patented Fail Dry® safetyfeature. For highly aggressiveand ultra-pure liquidapplications. PVC, CPVC,Polypropylene, PVDF (Kynar®),PTFE. Sizes: 1/2" to 1".

PRESSURE REGULATING VALVES

Series “PRH-U” and “UPR” ULTRA-PURE REGULATORS

The ultimate high purity pressure regulators.PRH-U features machined Kynar 740 bodywith metal ion-free EPDM elastomer and non-rising adjustment. UPR has convoluted TFMdiaphragm and no external fasteners and isdesigned to meet SEMI F-57 specifications.PRH-U regulator setting from 10 to 125 PSI,sizes 1/4" to 3". UPR setting from 5 to 100 PSI,sizes 1/4" to 2". Both PRH-U and UPR includechoice of spigot types. Also include

proprietary POM pre-assembly cleaning, 16 hour cold/hot rinse, andfinal Class 100 clean and double-bag procedure.

Series “PRA” AIR LOADED PRESSURE REGULATORSeries “PRS” PRESSURE STABILIZER

Outperforms spring loaded regulators throughimproved response to pressure changes;pressure is maintained without sacrificing flow.Incorporates the patented Fail Dry® safetyfeature. Regulator settings from 5 to 125 PSI.Sizes 1/4" to 3". Used with the patented

Stabilizer® Series PRS, the PRA will perform withvirtually zero drop off from set pressure. Performancerivals exotic control valves but at much lower costs.

Series “CK” and “CKD” SPECIAL PURPOSEDIAPHRAGM CHECK VALVES

Series CK is a machinedPTFE valve that features thesame normally-closeddiaphragm design as SeriesCKM, available in 3/4"and 1"sizes. Series CKD is anormally-open diaphragmcheck valve that is ideal forultra-low pressure or flow,requires .5 PSI to close.Sizes 1/4" and 1/2" in PVC,

Natural Polypro, PTFE and PVDF.

CHECK VALVES & VACUUM BREAKERS

Series “CKM” DIAPHRAGM CHECK VALVES &Series “CKS” SELF-CLOSING CHECK VALVES

Leak-proof check valvesprevent reverse flow ofwater, extremely corrosiveand ultra-pure liquids.Self-sealing designs allowmounting in any position.Unique molded diaphragmin sizes 1/2", 3/4" and 1";self-guided poppet in 11/2",2” and 3”. Both styles are

normally-closed – no reverse pressurerequired. They operate silently, and seat inthe same location every time. PVC, CPVC,Polypro, PVDF.

Series “VBM” and “VBS” VACUUM BREAKERSProtective vacuum breakerseliminate unwantedsiphonage or collapsing ofstorage tanks. Sensitivemolded diaphragm offersnormally closed operationand will respond to aminimum of vacuum;however, they are notrecommended forprotection of thin-wall

tanks. Sizes 1/2", 3/4" and 1" NPT. NewSeries VBS features normally-closed design,higher capacity in sizes 11/2", 2" and 3" NPT.

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

Page 3: Thermoplastic valves and control- PLASTOMATIC VALVES

Series “PS” PILOT OPERATED High pressure, high flow capability. Pilot-operated design requires 5 PSI differentialacross the valve. Rated for inlet pressures 5 to 140 PSI, back-pressures to 70 PSI. Cv’sfrom 5.2 to 80. Patented Fail-Dry® safetydesign. PTFE bellows barrier type seal. For all type solutions. Sizes 1/2" to 3”. PVC,CPVC, Natural Polypro, PVDF.

Series “EAST” COMPACT, DIRECT OPERATING This compact, direct-acting design provides acost effective solution for high pressure ratedapplications, where space is limited. PatentedFail-Dry® safety design. For virtually all typesolutions: acids, caustics, solvents, chlorinesolutions and ultra-pure liquids. 2,000,000cycle life. Sizes 1/4" and 1/2". Cv of 0.5 with 3/16"orifice; 0.8 with 1/4" orifice. PVC, CPVC, NaturalPolypro, PVDF.

SOLENOID VALVES

SPECIAL PURPOSE SOLENOID VALVES Series “EASY-NO” and Series“THP”

Normally-open, direct-acting Series EASY-NO closes when energized. Designed forapplications that must have continued flow inthe event of a power failure.Suitable for pressure,drain or vacuum service with pressures to 70 PSI.Direct-acting Series THP is a multi-purpose valvesuitable for inlet and backpressures to 100 PSI; itcan function as a three-way, normally-open, ornormally-closed valve. Both EASY-NO and THPare available in 1/4" and 1/2" sizes in PVC.

Series “EASMT” and “EASYMT” DIRECT OPERATING PTFE BELLOWSDirect-acting valve for severe serviceapplications with virtually all solutions (acids,caustic, etc.). Unique “Bellows” design providesdynamic barrier seal, prevents leaking ofemissions. 2,000,000 cycle life. Fail-Dry® safetydesign. Sizes 1/4" to 1”. Cv from 1.1 to 4.7, orificefrom 3/8" to 11/16". PVC, CPVC, Glass-filledPolypro, PVDF.

Series “ABV” and “ABR” 2-WAY and Series “TABV” and “TABR” 3-WAY AIR TO AIR or SPRING RETURN PNEUMATIC ACTUATED BALL VALVES

Rugged engineered thermoplasticconstruction – ideal for corrosiveatmospheres. Compact. lightweight assemblyfor reduced piping stress. Simple attachmentto True Blue™ Ball Valve body mounting lugs.Manual override standard on most models.Spring Return options. Limit Stops and LimitSwitches available. ABV sizes for 1/2" to 3",Rack and Pinion ABR for sizes 1/4" to 4".

TRUE-BLUE™ Series “MBV” TRUE UNION MANUAL BALL VALVESThis engineered valve offers bubble-tightsealing and easy turning with perfectlymachined, polished smooth ball. Designedwith trunnion to keep ball centered,reinforced shaft to eliminate breakage anddual seals to insure reliability. PTFE seatsare back-loaded with O-rings for reduced

torque and longer seat life. Every valve is built ready to acceptactuation in just minutes with no special tools or changes, and theyare built for long cycle life. PVC, CPVC, PP, and PVDF; 3-way SeriesTMBV available in PVC and CPVC Sizes: 1/2" through 4"; NPT, IPS, BSP, Metric Socket.

SERIES “LMBV” LATERAL REDUCING BALL VALVERevolutionary ball valve adaptereliminates weakness inherent tolateral drops; installs easily into thetee without additional fittings. Also anideal replacement for costly zerodead-leg valves. 1/2" to 2" Ball Valvessizes. 3/4" to 3" tee adapters standard;

other sizes consult factory. Available in PVC, CPVC, PVDF and naturalpolypropylene, socket or butt fusion.

BALL VALVES

Series “ZC” CONTROL BALL VALVES with CUSTOMIZABLE FLOW

Manual or electrically actuated ball valve with smooth flow control. The specially cut ZCball can be used with the 4-20 mA (0-10 VDC) Series EBVA Actuator to provide precisecontrol when selected with a standard V-Ball angle; even linear flow with PatentPending “Batwing” design. Custom cuts available to meet the exact flow needs forvirtually any application. Offered 1/2" through 4” in PVC, CPVC, Natural Polypro and PVDF.

Series “EBVA” 2-WAY and Series “TEBVA” 3-WAY ELECTRICALLY ACTUATED BALL VALVESMulti-voltage actuator with auto-voltagesensing, choice of AC or DC. Thermal,condensation, and over-torque protected,heavy-duty motor with 5.5 second cycle timeon smaller sizes. Designed to meet IP65weatherproof standards. Rugged all plasticconstruction – ideal for corrosiveatmospheres. Compact design with manualoverride, position and status lights standard.

Simple attachment to the valve body mounting lugs. Available withfail-safe and 4-20 mA or 0-10 VDC digital control options. Twoactuator sizes for the valve range of 1/2" through 4".

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

Page 4: Thermoplastic valves and control- PLASTOMATIC VALVES

AIR & GAS VENTING VALVES

SERIES “DGV” CONTINUOUS DEGASSING VALVETo vent trace amounts of gas as it occurs during systemoperation. Polypro float closes valve as liquid rises,opens when float chamber fills with gas. No internal orexternal metal components; ideal for aggressiveenvironment. Maximum operating pressure 100 PSI. PVC,CPVC, Natural Polypro or PVDF body materials with 1/2"NPT connection; 1/8" NPT vent port.

SERIES “ARV” AIR RELEASE VALVEFor high-capacity venting of gas at system start-up.Unique self-guided poppet assures minimal emissionof system liquid and seals more reliably than ball-typedesigns. Closes at 0 PSI as long as liquid is present;bubble-tight seal at 10-15 PSI. PVC and CPVC in 1/2",3/4" and 1" NPT connections.

SHUT-OFF VALVES

Series “BAT”, “BLT” and “BST” SHUTOFF VALVESAUTOMATIC, AIR OPERATED

2-way globe-type shutoff valvesfeature PTFE shaft design, FailDry® design and clear acrylic aircylinder shows valve position,all standard. Ultra heavy-dutyvalves with decades of provenrugged performance. Series BATis double-acting air to open, airto close. Series BLT uses theliquid process pressure to open,

air to close. Series BST is air x spring, normally closedor normally open. Sizes 1/2" through 2".

Series “BSDA” AIR OPERATED PTFE DIAPHRAGM VALVE

Long cycle life and compactdesign. Excellent for water,ultra-high purity or highlycorrosive liquids. PTFEdiaphragm with no wettedelastomers. Million-cycle

design. Connections can be female socket,female threads, spigots, or flare. PatentedFail Dry® safety feature. Smooth internalcavities to avoid deadleg. 1/8" NPT airconnection. Standard is normally closedspring return. Sizes 1/2" to 2" in PVC.

HIGH PRESSURE Series “BSR” COMPACTAIR-OPERATED SHUTOFF VALVES

BSR air-operatedvalves are normally-closed, ideal for purityand corrosiveapplications. Featureslow friction design

bubble-tight seal, no wetted metals. 1/2"and 3/4" sizes. Cv 2.5 and 5.0; 150 PSImax; vacuum service available.

Series “HSA” and“HTA” PINCH VALVESAir-operated valves “pinch”sleeve to shut off flow; idealwhen slurries or particulatemight prevent bubble-tightclosure in a regular seat and

seal design. HSA is an inline design that closes a PatentPending articulated sleeve molded of EPDMh2, 1/2" to 1"connections of PVC, CPVC, natural polypro or PVDF. HTApinches user supplied tubing from 3/8" to 1/2" diameter.

SERIES “IDA” QUICK DUMP VALVEDrain mounted for rapidvortex emptying of a sink or tank. IDA is availabledouble-acting air by air ornormally-closed springreturn design. High

capacity design provides up to twice theflow rate of typical dump valves; remainsbubble-tight with up to 25" of head. Sizes 4", 5" and 6" in PVDF, polypro or PVC.

Series “MFR” MANUAL SELF-CLOSING VALVES

Normally-closed MFRpalm or foot operatedvalves are the answerfor applications wherehand or hands must bekept free for other

functions. Automatic spring-returncloses valve bubble-tight seal. Low-friction design; no wetted metals. 1/2"and 3/4" sizes. Cv 2.5 and 5.0; 150 PSImax; vacuum service available.

GAUGE GUARDS, INSTRUMENTATION & CONTROL

SERIES “GGS” CHEMICAL GAUGE GUARDSSERIES “GGME” MINIATURE DIAPHRAGM SEALChoice of PTFE or Viton barrier seal protectsinstruments from corrosion and clogging whilemaintaining high accuracy. Unique steel hex gaugeconnection (not wetted) eliminates breakage. Availablewith or without 21/2" stainless steel pressure or vacuumgauges. Inlet 1/2". Gauge connection 1/4" or 1/2". Compactdiaphragm seal Series GGME (shown) also for pressureor vacuum.

SERIES “GGMU” ULTRA PURE GAUGE GUARDSUnique in-line design eliminates “deadleg’ that can harbor bacterial growth and contamination. Unpigmentedthermoplastic material; FKM or metal ion-free EPDM. Special flexibleelastomer spool separates system liquidfrom gauge fill liquid and assuresaccurate reading. Adaptable to existingpiping systems. Sizes: 1/2" to 2".

SERIES “SWT” PRESSURE SWITCHUsed to signal equipment when pressure in apiping system either rises or falls to a setpressure; adjusts easily with adjusting screw.Maximum operating pressure of 150 psi.Features NEMA 4X design, patented Fail-Dry®

safety vent, PTFE diaphragm (no wettedelastomers), and all-plastic grip. Snap-action16 Amp/3 terminal switch is standard; 25 Ampand low deadband 3 Amp switches optional.All are UL recognized and CSA approved.

PVC with 1/2" NPT connection.

SERIES “PT-SS” TRIDICATORAll-in-one pressure and temperature gauge withextra low-profile probe. Suitable for applicationsthat can withstand wetted metal. Steel case andstainless steel connection; multiple pressureranges available in 21/2" or 3" gauge face.

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

Page 5: Thermoplastic valves and control- PLASTOMATIC VALVES

Series“S” MULTIPORTCompact selector valveoffered in 2-way, 3-way, 4-way, 5-way and multi-stackdrillings. Ideal for lab use orother applications choosingbetween multiple liquidsources. Manual oractuated, offered in PVC,

CPVC, polypro, PVDF or PTFE sizes 1/4" or 1/2".

DIVERTER & MULTIPORT VALVES

Series “F” & “BFS” AIR-OPERATED DIVERTER3-way globe-typediverter or samplingvalves featurebalanced shaft, FailDry® design and clearacrylic air cylindershows valve position,all standard. Ultraheavy-duty valves withdecades of proven

rugged performance. BFS 1/2" sizes PVC ornatural polypro; F is 3/4" through 2" in PVC.

Series“TUCA” AIR OPERATED COMPACT DIVERTER3-way diverter or sampling valvecan also be used to combine 2inlets into 1 outlet. Includes FailDry® warning vent. Sizes 1/4" and1/2" in PVC, Natural Polypro, PTFEor PVDF.

Series“GL” LEVEL INDICATORQuick visual verification of tank level. GL has acrylic exterior with Pyrex® innercylinder suitable for harsh chemicals and high purity applications. Lengthsfrom 1 to 4 feet, PVC, natural polypro orPTFE connections in 1/2" or 3/4" NPT.

FLOW & LEVEL INDICATORS

Series “GX” and “GY” SIGHT GLASSFLOW INDICATORS

For safe, positive indication offlow and clarity of corrosive orultra-pure liquids. Available withvinyl streamers to help detectflow. Series “GX” has only anacrylic cylinder wall foreconomy. Series “GY” has anacrylic outer cylinder protecting

a Pyrex inner cylinder. Sizes 1/2" to 3" NPT.

Series “GYW” WAFER SIGHT GLASSESOffers safe and positiveindication of flow or clarity ofcorrosive or ultra-pure liquidsin larger piping systems.Double wall construction. Fitsbetween standard companion

flanges. Sizes 11/2" to 8" pipe.

Series “RS” PROXIMITY SENSORAC or DC Reed switch with indicator lightsdesigned for use with VPA metering pump.CSA listed and NEMA-6 wash downcompatible.

CONSTANT FLOW VALVES OPTIONAL CONNECTIONS

FILLING / METERING

Series“FC” FLOW CONTROLSAutomatic, tamper-proof valves maintain aconstant flow regardless of inlet pressurechanges between 15 and 100 PSI. No metal incontact with liquid. Maintains pre-determinedflow rates from 1/4 to 120 GPM. Sizes 1/4" to 3”.

Series “VPA” DUAL CYLINDER, AIR OPERATED FILLING AND METERING PUMPSelf-priming pumps deliver exact quantities of highlycorrosive liquids. Features Fail Dry® design. Pneumaticallyoperated, with adjustable discharge rates. Capacities of 7, 10, 32 and 128 oz. per stroke. Other capacities availableon request.

PLAST-O-MATIC VALVES, INC. • 973-256-3000 • Fax: 973-256-4745 • www.p las tomat ic .com

FACTORY INSTALLEDDepending on the product, a variety of optional and custom connections are available in most sizes and materials.• Spigots – Metric or IPS• Sockets• Flanges• Flare• BSP / JIS /DIN• Custom

Page 6: Thermoplastic valves and control- PLASTOMATIC VALVES

■ BALL VALVES

■ BUTTERFLY VALVES

■ BALL CHECKS

■ WEIR-TYPEDIAPHRAGM VALVES

■ LABCOCKS

■ Y STRAINERS

The Blue Standard line is Plast-O-Matic Valves’ solution for pricesensitive thermoplastic valve requirements. If you currently specify imported or mass-produced plastic valves for water,corrosive or high purity applications, Blue Standard provides thesame quality and performance levels, with the advantage of Plast-O-Matic technical services, testing and support.

CUSTOM ENGINEERED PRODUCTS

SERIES “PCWS” and “PCWR” STICKSRugged, reinforced assemblies forprocess cooling water applicationscondense valves, gauges, flowmeters and connectors into

compact “sticks” thatare virtuallyindestructible anddrastically reduce

installation costs. PCWS supplyside features pressure regulator and pressuregauge; PCWR return side features flowmeterand throttling valve. Customizable with anycombination of valves and connections.

BLUE STANDARD IMPORTED VALVES

FAIL- DRY® CONCEPTFail Dry® is a Plast-O-Matic patented designsafety feature describing the unique conceptof having a vented chamber separating twosealed sections of a valve or pump. In theevent of lower (primary) seal failure, an upper(secondary) seal will continue to keep theoperating media dry. Only controls with thepatented Fail Dry® feature offer this uniqueprotection. Fail Dry® permits a valve or pumpto remain functioning after a primary sealfailure, thereby keeping the process cycleor system operating until maintenance can by scheduled. This avoids costly emergencyshut-downs.

“X” and “Q” VALVESIn addition to ourline of standardproducts, Plast-O-Matic is calledupon to providecustomized valvesand controls forour customers.Illustrated are

various examples of these specializedthermoplastic units which have beendesigned, engineered and manufactured toprovide solutions for specialized applications.Request Special Product Programinformation.

1384 Pompton Avenue, Cedar Grove, New Jersey 07009(973) 256-3000 • Fax: (973) 256-4745 • www.plastomatic.com

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STANDARD BODY MATERIALSMost Plast-O-Matic products are available in Grade 1, Type 1 Geon®

PVC, Corzan® CPVC, Kynar® PVDF, and Natural UnpigmentedPolypropylene. Most products are also offered in PTFE, while moldedproducts are available in Glass-filled Polypro and Halar® ECTFE. Other thermoplastics available, please consult factory.

SEAL MATERIALSElastomer seals include EPDM, FKM Viton®, FFKM, Aflas. Thermo-plastic seals include PFA, TFM, and PTFE. Special and custommaterials, including Kalrez®, Chemraz®, and custom formulations arequoted on request. Plast-O-Matic also offers a number of proprietaryelastomers, including f99® for 99% sulfuric applications, EPDMh2® forpinch valve applications, and others.

BODY & SEAL MATERIALS