Heat RecoverySteam Generators

Under license from Babcock & Wilcox Power Generation Group, Inc.

Improving your business is our businessThermax offers products, systems and solutions in energy and environmental engineering to industrial and commercial establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment and waste treatment, air pollution control, and performance chemicals.

Thermax brings to customers extensive experience in industrial applications and expertise through technology partnerships and strategic alliances.

Operating from its headquarters in Pune (Western India), Thermax has built an international sales and service network spread over South East Asia, Middle East, Africa, Russia, UK and the USA.

Boiler & Heater Group (B&H)

Thermax's Boiler & Heater Group provides equipment and complete solutions for generating steam for process and power needs through combustion of various solid, liquid and gaseous fuels, as well as through heat recovery from turbine/engine exhaust and (waste) heat recovery from industrial processes. The Group also offers heaters for various applications in the Chemical, Petrochemical & Refinery segments. Its services arm offers renovation and modernization solutions for old boilers and heaters.

The major industry segments served by the Group in India and across the world are Steel, Refinery, Petrochemical, Power, Cement, Sugar, Fertilizer, Paper, Chemical, Non-Ferrous Metal and Textile.

Product is supported under technical collaborationagreement with Babcock & Wilcox, USA

Technology sourceand experience

Powered by technology from the world leaders

B&W PGG - interesting facts

Gas based combined-cycle power plants (CCPP) are expected to account for a significant portion of new investment in electricity generating assets in both developed as well as developing economies across the world. Foreseeing this trend, Thermax has teamed up with the world's foremost name in steam generation technology, Babcock & Wilcox Power Generation Group, Inc. (B&W PGG), USA, to offer heat recovery steam generators (HRSG) under a technology licence agreement.

lEstablished as a partnership between George Babcock and Stephen Wilcox in 1867

lIncorporated as The Babcock & Wilcox Company in 1881; the same year the first power utility in North America went into service with boilers supplied by B&W PGG

lMore than 100 HRSGs installed by B&W PGG and its licensees globally

Thermax Babcock & Wilcox (TBW)

lIn continuous existence since 1989; initially as a joint venture between B&W PGG and Thermax Limited (1989-2004) and then as a division of Thermax Limited's Boiler & Heater Group with 'B&W PGG Licensee' status (since 2004)

lInstalled more than 40 HRSGs, up to 410 0tons/hr capacity, 120 bar(g) and 567 C

lInstalled more than 100 AFBC boilers up to 0175 tons/hr capacity, 108 bar(g) and 540 C

lInstalled more than 15 CFBC boilers with units under execution as large as 500 tons/ hr

0capacity, 142 bar(g) and 540 C

lInstalled more than 175 oil & gas fired packaged boilers up to 275 tons/ hr capacity,

0110 bar(g) and 485 C

lInstalled more than 15 oil & gas fired single-drum, site-erected boilers up to 180 tons/ hr

0capacity, 134 bar(g) and 520 C

lInstalled more than 150 travelling grate boilers up to 170 tons/hr capacity, 110 bar(g) and

0540 C

lBacked by full fledged manufacturing facility spread across 27 acres with dedicated shops for steam drums, panels, headers, pressure parts, harps, pressure part modules etc. at Chinchwad, near Pune, in Western India

lIn order to cater to the growing demands of industry, we have set up a new manufacturing facility spread over 100 acres at Savli, near Vadodara, in Western India.

lKey functional areas like engineering, manufacturing, quality control and project management at TBW were established with the direct involvement of B&W PGG

lTBW engineers have received advanced training at B&W PGG offices in USA

lTBW engineers use the same design standards and advanced computer programs as used by B&W PGG engineers

lHRSG designs produced by TBW are reviewed by B&W PGG

The B&W PGG edge

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Heat RecoverySteam Generators

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HRSGs behind GE Frame 9Egas turbine under erectionat Essar Power’s CCPPin Jamnagar, Western India

Wide-ranging capabilitylSuperior HRSG design programs for

predicting accurate performance

lState-of-the-art manufacturing facilities

lImpressive track record project

management

lIn-house erection and commissioning

expertise

lEffective and reliable after-sales services

lEasy availability of spares

lStudy, retrofit and upgrade of existing

HRSG system

lFlow modelling (CFD) of inlet transition

duct

lCodes: ASME/ ATEX/ PED with CE

marking/ GOST/ EN/ BS/ DIN/ IBR

l3D Modelling

lShop assembled modules to allow for

maximum shop assembly and minimum

field erection

lComprehensive support services including

annual service contract, HRSG

performance optimisation and condition

assessment/ residual life analysis studies.

lBurners for firing liquid & gaseous fuels

lSCR/ CO catalyst

Optional equipment

Temperatureplane through right hand side burner

distribution, vertical

Temperature distribution, verticalplane between burner

Temperatureplane through left hand side burner

distribution, vertical

Velocity magnitude distribution on a verticalplane through the right hand side burner

Velocity magnitude distribution on avertical plane between the burners

Velocity magnitude distribution on a verticalplane through the left hand side burner

CFD Modelling

lStack damper and silencer

lHP/ IP bypass

lCondensate recirculation pump

lFeedwater pump

lBypass system consisting of diverter damper,

guillotine damper and bypass stack

HRSG behind GE Frame 9FAgas turbine under erection atLanco Infratech’s 366 MW CCPPin Kondapalli, Southern India

To ensure a superior product at a competitive price

and world class quality, TBW brings you all the

benefits associated with:

lTotal Quality Management

lISO 9001:2008, ISO 14001:2004 and OHSAS

18001:2007 certifications

lASME certification for 'S', 'U', 'R' and 'H' stamps

lAutomated manufacturing facilities, fully

equipped with modern machines for critical

pressure parts fabrication

lFollowing quality norms that meet the

requirements of renowned EPC firms and

customers in India and around the world

The assuranceof quality

Experience withEPC contractors

TOYO INDIA

TOYO ENGINEERING INDIA LTD

ENGINEERING CO., LTD.

TTCL

TurbomachA Caterpillar Company

Tried, tested & provenacross applications

Reference list of Heat Recovery Steam Generator installations

SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING

NO. TONS/ HR BAR(G) DEG. C YEAR

SINGLE - DRUM BOILER

1 Jacobs Netherlands Netherlands 1 365 83 310±5 GE Frame-9E gas turbine UnderBV for Schoonebeek with supplementary executionOilfield Redevelopment firing on natural gas,Project associated gas

2 Reliance Utilities & Jamnagar, 6 315 49 396 GE Frame 9E gas turbine 2008 and 2009Power Ltd. Gujarat with supplementary/ fresh

air firing on natural gas, naphtha and distillate

3 Essar Power for Jamnagar, 2 315 65 465 GE Frame 9E gas turbine Under Vadinar Power Co. Ltd. Gujarat with supplementary execution

firing on natural gas, diesel, naphtha, LCO, LPG& refinery gas

4 Lanco Infratech Ltd, Kondapalli, 1 282/42/ 34 97.6 / 4.7/ 567/318/ Unfired on GE Frame 9FA UnderIndia Andhra 4.04 286.6 gas turbine execution

Pradesh

5 Aban Power Limited Tamil Nadu 1 160 110 542 GE Frame 6 FA gas turbine 2005with supplementary firingon natural gas

6 Abener for Hassi Algeria 2 135.7 92.12 562 GE Frame 6 gas turbine UnderR’mel project with supplementary execution

firing on natural gas

7 Daelim for Numaligarh Numaligarh, 2 130 43 456 GE Frame 6 gas turbine 1996Refinery Assam with supplementary

firing on natural gas and naphtha

8 EID Parry Ltd. Kakinada, 1 130 10 Saturated GE Frame 6 gas turbine 2008Andhra with supplementary Pradesh firing on natural gas

9 Reliance Industries Jamnagar & 4 125 117 512±5 GE Frame 6 gas turbine Ltd. Hazira, with supplementary firing 2006

Gujarat on natural gas/ naphtha, kerosene and distillates

10 OEP for Oswal Shahjahanpur, 2 100 115 515 GE Frame 5 gas turbine Chemical & Fertilizer Uttar Pradesh with supplementary 1995

firing on natural gas

11 Internusa for Bekasi Indonesia 2 86 92 535 GE Frame 6 gas turbine UnderPower with supplementary execution

firing on natural gas

12 Maruti Udyog Ltd. Gurgaon, 1 75 42 410 GE Frame 5 gas turbine 1993-94Delhi with supplementary

firing and integraldeaerator on natural gas

13 Essar Gujarat Limited Hazira, 1 50.2 42 410 Unfired on GE Frame 1993Gujarat 5 gas turbine with

integral deaerator

14 BSES Kochi, 3 40.2 46 425 Unfired on LM 6000 1999Kerala gas turbine

15 Arvind Mills Ltd. Naroda & 2 32 44 440 PGT 10 gas turbine with Santej, supplementary firing on 1997Gujarat naphtha

SL. CLIENT PLACE QTY CAPACITY PRESSURE TEMP. GT MODEL/ FUEL COMMISSIONING

NO. TONS/ HR BAR(G) DEG. C YEAR

BI-DRUM BOILER

1 Alok Industries Limited Vapi, 1 30 10.5 Saturated Taurus 60 gas turbine 2007Gujarat with supplementary

firing on natural gas

2 Turbomach India Pvt. Taloja 2 22 41 350 Centaur 60 gas turbine 2004 Ltd. for Deepak with supplementary/Fertilizers fresh air firing system on

natural gas and naphtha

3 Turbomach India Jhagadia, 1 21 12 191 Taurus 60 gas turbine UnderPvt. Ltd. Bharuch, with supplementary executionA/c LANXESS India Gujarat firing on natural gas Pvt. Ltd.

4 Turbomach India Gujarat 2 20 10.5 Saturated Taurus 70 gas turbine 2004Pvt. Ltd. for Welspun with supplementary

firing on natural gas

5 Gujarat Heavy Vapi, 1 16 10.5 Saturated Taurus 60 gas turbine 2007Chemicals Ltd. Gujarat with supplementary

firing on natural gas

6 Tuma Turbomach SA for Baroda, 1 12.7 10 Saturated Centaur 40 gas turbine 2002Sarabhai Piramal Gujarat with supplementary Pharmaceutical Ltd. firing on natural gas

7 Caterpillar for Apollo Gujarat 1 11.7 22 Saturated Unfired on Taurus 60 2004Tyres gas turbine

8 Caterpillar for Biocon Bangalore, 2 11.2 10.5 Saturated Unfired on Taurus 60 2005 and 2006Karnataka gas turbine

9 Gujarat Fluorochemicals Vadodara, Unfired on Taurus 60 2003Ltd. Gujarat 1 11.8 12 Saturated gas turbine

MumbaiDhanrajmahal, 2nd FloorChhatrapati Shivaji Maharaj MargNear Gateway of India, ColabaMumbai: 400 039, India.Tel: 91-22-67542200, 67542222Fax: 91-22-22040859

Delhi9, Community Centre, Basant LokNew Delhi: 110 057, India.Tel: 91-11-46087200Fax: 91-11-26148679

ChennaiFatima Akthar Court3rd Floor, 312 Anna SalaiTeynampet, Chennai, 600 018, India.Tel: 91-44-24303400Fax: 91-44-24353841

KolkataAzimgunj House, 5th Floor7 Camac Street, Kolkata: 700 017, India.Tel: 91-33-22826711/2/3Fax: 91-33-22826796

Hyderabad6-3-649 Nalanda Complex, 2nd FloorSomaji Guda, Hyderabad: 500 082, India.Tel: 91-40-23310254, 23312013, 23396820Fax: 91-40-23312335

OVERSEAS OFFICES

SOUTH EAST ASIAThermax LimitedC/o. Pro-active MH Resources Sdn. Bhd.3rd Floor, South Wing, Bangunan Getah Asli 148 Jalan Ampang, Kuala Lumpur - 50450, Malaysia.Tel: +603 2166 9801/ 03/ 04, Fax: +603 2161 2685Email: akabra@thermaxindia.comCell: +60 122056623Email: pghelani@thermaxindia.comCell: +60 172454569

MIDDLE EASTThermax Babcock & Wilcox(A Division of Thermax Ltd.)C/o. Gulf Power International (Dabbagh Group) P.O. Box: 74426, Al-Khobar 31952, KSA.Tel: +966 3 887 4557, Fax: +966 3 882 3041Email: devdas@thermaxme.comCell: +966 553 915 403

THERMAX LIMITEDBOILER & HEATER GROUP

Energy House, D-II Block, Plot No. 38 & 39M.I.D.C. Chinchwad, Pune: 411 019, Maharashtra.Tel: 91-20-66126464Fax: 91-20-66126612Email: info.bnh@thermaxindia.com

www.thermaxindia.com