The ultimate building board for sustainable and energy ...€¦ · The ultimate building board for...

fermacellThe ultimate building board for sustainable

and energy efficent construction

„Energy efficency in buildings“

6th of June | Melbourne, Australia

Michael von Esden | Export Manager | Fermacell GmbH

fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016

Agenda

■The fermacell company

■Products and sustainability

■ fermacell’s motivation for Australian market

■Application areas of fermacell boards

■ Timber frame and modular

■ Dry lining

■ Flooring sound and fire protection solutions

■Contact

2


The Fermacell companywithin Xella Group

Xella International

Fermacell GmbH

Fels-Werke

GmbH

Resources

Xella Baustoffe GmbH

Baustoffe

Aerated Autoclaved Concrete

Calcium Silicate Unit

Mineral Insulation Boards

Gypsum Fibreboard

Fire Protection Boards

Cement-bonded dry lining boards

Lime

Limestone

3

Sales: 1.27 billion €

Staff: 5,960 FTE

Sales: 239 Mio. €

Staff: 660 FTE

1) Figures for 2015 and prior to consolidation


■ fermacell gypsum fibre board was first developed in Germany in the year 1971

■ fermacell gypsum fibre boards are manufactured by a patented technology and are outperforming standard gypsum plaster boards

■ Cement bonded boards for water resistant and fire protection applications

■ fermacell is a success story an today manufactured in 5 factories, 3 in Germany and 1 in the Netherlands and in Spain

■ fermacell produces full range of building boards for dry lining, timber frame and fire protection

■ Experienced Export department is supplying projects around the world

fermacell - history and overview

4

fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016 5

fermacell - location and production

Münchehof, DE

Wijchen, NL

Siglingen, DE

Orejo, ES

Calbe, DE

Duisburg


fermacell motivation for Australian market■ fermacell wants to supply high quality

building boards and customized solutions for the Australian market.

■ Therefore we are looking for potential partners:

■ Manufacturer of modular construction systems such as pods or prefab timber frame buildings

■ Manufacturer of raised hollow or raised access floor systems

■ Installer of raised hollow or raised access floor systems

■ Specialized dealer or installer of flooring systems (subfloor) to improve sound or fire protection as well renovation of floors

6

FERMACELL has a very simple

homogenous composition:

80% recycled gypsum and 20%

cellulose fibres derived from recycled

papers, mixed with water.

Formed into dense sheet material,

cured and cut to size.

100% recycled material

There are no additives or preservatives used whatsoever.

The entire production process is fully recycling, which means that all by-products are fed back into the production cycle.

fermacell board – how is it made

water

paper fibre gypsum

7fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016

fermacell - Environment friendly

Environment friendly

products certified by

Institut für Baubiologie

(IBR) (Building biology

institute)

Eco Label certificated by

eco-INSTITUT in Cologne

Partner of

„Sentinel-House Institute“ Big 5 Silver Gaia Award

2008 in Dubai


fermacell - certification

• National approvals (e.g. Z-9.1-434 for DE), BBA for UK

• European Technical Approval ETA-03/0050 for European Market since 2004 and CE mark

• Factories are ISO 9001 accredited



Ap

plic

atio

n a

rea

s

OEM

Modualar construc-

tion

Timber/Metal frame

construc-tion

Wet-rooms

TunnelFire

protection(a)

0.0% of sales

Walls & Ceilings

Flooring systems

Dry lining (non-

residen-tial)

Fire protection(a)

0.0% of sales

Fire protec-

tion

fermacell areas of application

10


1. fermacell Gypsum Fibreboard in large size, fixed with staples/rivete and glued joints for proper prefabrication

2. fermacell available in customized/pre-cut sizes3. Load bearing of fermacell for shear walls4. Cement bonded board for exterior application

Timber frame and modular constr.

1

2

3

1

2

4

3

11


fermacell - Dry lining

12

3

1. fermacell gypsum fibreboard in wall height sizes2. Tapered edge jointing for fast and quick installation3. No need for angle beads on external corners, plywood patressing can

be eliminated, loads can be mounted where wanted

12

With squared edge or

tapered edge

fermacell - Gypsum Fibreboard

■ Custom Sizes up to 6000 * 2540 ■ Standard sizes and thickness:


Trockenbaukante

Butted joint(tight)

joint thickness ▪ 1 mm

Filled joint

joint thickness▪ ½ x board thickness

Glued joint Tapered edge

joint thickness▪ 1 mm


fermacell –Installation of fermacell Jointing techniques

Measure Score Snap

fermacell – 1S21- 1hr fire rated single layer partition wall

■ Boards: fermacell 12.5mm

■ Insulation: Mineral wool

60mm / 30kg/m3

60mm / 50kgg/m3

80mm / 30kgg/m3

■ Fire rating: 1 hr (EN, BS, DIN)

■ Thickness: 100-125mm

■ Weight: 35kg/m2

■ Wall height: up to 5000mm

■ Sound protection: Rw,R >52-55dB

fermacell is fire rated material:

- European A2 classification

- Class O material classification

- Class 1 surface spread of flame

- Use for fire protection constructions


For high-performance dry lining with requirements: acoustic, impact, fire, moisture

Multiple layers are not always necessary

Impact: Boards are fibre reinforced throughout - soft and hard body tested

Tested by BBA and BRE and complies with BS 5234: pt2 - Duty Rating of Partitions

No need for angle beads on external corners, ideal for hospitals, hotels, airports, other high traffic areas

16

fermacell - Gypsum FibreboardProduct performance - Impact


fermacell - Gypsum FibreboardProduct performance – load carrying

Dundee Art Gallery

Kitchen cabinets, radiators & TVs can be mounted where wanted – unplanned loads

In most situations, plywood patressing can be eliminated completely offering significant savings

17

50 kg

17 kg 30 kg

22 kg


Joint glue

Board knife

Screw 3,5 x 25 w. drill tip

Screws 3,9 x 30 mm

3,9 x 40 mm

Joint fillerFine surface

tratment

Joint glue

Joint stik remover

Reinforcemet mesh

Joint mesh

Paper reinforcement tape

Bonding

compound

Fine surface

treatment

Wide spatula

18

fermacell - Gypsum FibreboardAccessories


19

fermacell - Flooring system

1

2

3

1

2

3

1. Quick, easy and dry installation2. Impact sound insulation and fire protection installed3. Subflooring solutions for modernization and new construction


fermacell – Flooring ElementsInstallation■ Underfloor heating


2121

fermacell – Flooring ElementsInstallation


CLT Timber House in Houte Bay, South Africa

fermacell – Dry screed flooring system20 mm

Gypsum

Fibreboard

30 mm

Polysterene hard

foam

20 mm

Polysterene hard

foam

10 mm

Wood fibre

10 mm

Mineral wool

25mm Gypsum

Fibreboard


fermacell – Flooring ElementsAccoustics


fermacell – MaxifloorRaised hollow floor system


Contact:

Fermacell GmbH - Export

Düsseldorfer Landstr. 395

47259 Duisburg

Germany

Phone +49 203 60880-8320

www.fermacell.com

2525

fermacellThe ultimate building board for sustainableand energy efficent construction


The ultimate building board for sustainable and energy ...€¦ · The ultimate building board for...

Documents

Transcript of The ultimate building board for sustainable and energy ...€¦ · The ultimate building board for...