The Tessy Solution Overview of Capabilities Engineering...The Tessy Solution – Overview of...
Transcript of The Tessy Solution Overview of Capabilities Engineering...The Tessy Solution – Overview of...
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The Tessy Solution – Overview of Capabilities –Molding, Post Molding, Assembly, Quality, and Engineering
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YOUR GLOBAL PARTNER FOR EXCELLENCE2019 Company wide sales of $400,000,000+
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Tessy Plastics – Lynchburg, VA
Tessy Plastics Virginia established in 1996
Managed growth averaging 9% annually over the last 5 years
220+ employees
44 Injection Molding machines -40 to 720 ton;3 Injection Blow Molding Machines –80 Ton
122,500 square feet of production, tool room & warehousing space
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TESSY VIRGINIA
Cell Manufacturing for injection molding and Post molding Operations
Each Cell is Industry specific
Predominate industries servicedInclude:
MedicalAerospaceConsumer ProductsAutomotiveMilitary/Industrial
0.00%
5.00%
10.00%
15.00%
20.00%
25.00%
30.00%
35.00%
Medical Aerospace Consumer Products Automotive/Military &Industrial
16.98%
24.57%23.71%
34.74%Sales mix by Indusrty
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TESSY Plastics – Elbridge, NY
Tessy Plastics Corp. was founded in 1974
1000+ employees
300 injection molding machines ranging from 10 tons to 850 tons
21 Silos containing PP, PE, Acrylic
5 plants, 1.25 million square feet
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Tessy Plastics – Shanghai
Tessy Plastics China founded 1999
350+ employees
40 injection molding machines ranging from40 tons to 400 tons
90,000 square feet
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QUALITY CREDENTIALS
• ISO 9001:2015 with Design
• AS9100:2016
• FDA Compliant
• GMP Compliant
• UL Approved
• ISO 13485 certification in process
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QUALITY TOOLS & SUPPORT
TOOLS
OGP – Optical Measuring SystemParticle Counter to .5 to 5.0MicronsComputrac Max 2000 MoistureanalyzerMitutoyo optical comparatorMitutoyo dial indicatorX-Rite spectro photometerData Color 400SpectrophotometerBrown & Sharp CMMTesa Hite Measuring System
SUPPORT
QA Team staffing
Administrator - Quality
QA Staffing round the clock
QA Training ongoing
Capable of providing equipment
and training supporting your
program requirements
Familiarity with IMDS
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MANUFACTURING TECHNOLOGIES - MOLDING
Injection Molding
40 to 720 tons
Injection Blow Molding
Two Shot Molding
Insert Molding
Overmolding
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MANUFACTURING TECHNOLOGIES - MOLDING
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SCIENTIFIC MOLDING SYSTEMS
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SCIENTIFIC MOLDING SYSTEMS
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Electronic Podiums
All 46 molding machines have electronic Podiums
Paperless production environment
All machines are connected for Real Time Monitoring
IQMS ERP is used across all departments
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Real Time Process Monitoring
Software allows us to monitor Process Parameters from anywhere
All Cell Managers/Process Engineers have access via tablet or cell phone
We determine what values to monitor (part specific)
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Full Tool Building Capabilities
CNC Wire EDM
2 CNC Sinker EDM’s
High Speed milling
CNC Milling
Micro Welding
12 tools built in 2019
Two-16 cavity tools
Two-12 cavity tools
3D Printing Technology
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MANUFACTURING TECHNOLOGIES – POST-MOLDING
Ultrasonic Welding
Vibration Welding
Laser Engraving
Pad Printing
Manual Assembly
Semi-Auto Assembly
Automated Assembly
Cleanroom Assembly
Contact Forming
Gluing/Bonding
Machining/Drilling
Contact Insertion
Leak Testing
Burst Testing
Dielectric Testing
Electrical Testing
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MATERIALS WE PROCESS
Polypropylene
Polyethylene
Polystyrene
ABS
Polycarbonate
PC/ABSNylon
Acetal
LCP
PET
PBT
PEI
PES
Glass FilledCarbon Filled
Mineral Filled
PPS
UltemFRPC PEEK
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AUTOMATED ASSEMBLY
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Molding and Warehouse
Planning Capabilities –ERP software system with capacity reviewed weekly
Inventory & Molding –Phase III addition – complete Phase IV addition complete added 10 additional molding machinesPhase V – Construction of additional 34,500 sq. ft completion 4/19
Customer Response Specialist –Dedicated service technician assigned to individual customers. We trainto our customers systems to facilitate understanding and clarity ofcommunication.
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CORPORATE PRACTICES FOR A GREENER FUTURE
ENERGY CONSERVING EFFORTS
✓ Motion-detecting light switches and high-efficiency light bulbs and fixtures have been installed
✓ Employees are required to turn of all office equipment completely before they leave each day
REDUCING WASTE AND EVIRONMENTAL IMPACT
✓ Sensor controlled valves that control water flow have been installed in restrooms
✓ Tessy truck drivers are encouraged to better their MPG rates
✓ Using automatic paper towel dispensers for portion control
✓ Expanding our use of electronic transactions with customers and vendors to reduce paper waste
RECYCLING EFFORTS
✓ Used tires are being sent back to the manufacturer for recycling and safe disposal
✓ Our staff recycles shrink-wrap and cardboard whenever possible
CREATIVE REUSE
✓ Used shipping pallets are being reconditioned and reused in the Tessy warehouses
INITIATIVES ON THE HORIZON
✓ Install skylights for natural lighting✓ Replace all computer monitors
with more efficient andeco-friendly LCD’s
✓ Implement a paperlessdelivery system
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2019 Addition
35,000 square foot expansion
including production and
warehousing space.
RFID Material Line Connectors
Wittman
Battenfeld
conveyance
system
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www.tessyva.com