THE PARTNER FOR

AUTOMOTIVEENGINEERING

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Technology for higher standards is manufactured at our 56,000 m² site.

HAINZL - TECHNOLOGY FOR HIGHER STANDARDS 002-003

AUTOMOTIVE TEST SYSTEMS 004-005

CONDITIONING SYSTEMS & AUTOMATION TECHNOLOGY 006-007

CONDITION MONITORING 008-009

WASTE & RECYCLING VEHICLES | MUNICIPAL VEHICLES 010-011

RAILED VEHICLES | CONSTRUCTION VEHICLES 012-013

AGRICULTURAL VEHICLES | FORESTRY VEHICLES 014-015

EMERGENCY VEHICLES | SERVICE & MAINTENANCE 016-017

OVERVIEW OF PRODUCTS & SERVICES 018-019

We are an innovati ve systems provider and a preferred develop-ment and series producti on partner for clients from the auto-moti ve industry as well as for mechanical engineering and the fulfi llment of internati onal quality, safety and sustainability re-quirements.

Our forward-looking, technologically advanced product and ser-vice off er includes energy effi ciency, reliable and ergonomic solu-ti ons in fl uid, drive, automati on, handling and safety technology sectors. To do that we have built a consulti ng and service support system with high levels of accessibility and availability to cover the enti re life cycle of our soluti ons.

OUR IDENTITY We are a leading system provider in fl uid technology, automati on tech-nology and building technology as well as for test systems and conditi on monitoring. Our company, which has been successful since 1965, has its headquarters in Linz, Austria.

OUR CUSTOMERSFor our customers from mechanical engineering, plant and vehicle constructi on, the energy industry as well as building and infrastructure constructi on, we meet the highest internati onal standards regarding performance, quality and sustainability.

OUR EXPERTISEHighly qualifi ed consulti ng and interdisciplinary engineering services, as well as fi rst-class producti on and service capaciti es enable us to off er the most sophisti cated total soluti ons from a single source and to support them over the enti re life cycle.

THE PARTNER FOR

AUTOMOTVIEENGINEERING

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TEST SYSTEMSBENEFITS

COMPLETE SYSTEMS

Test benches & systems for hydraulic components

Hydraulic valves Hydraulic pumps and motors Hydraulic cylinders Filter systems Heat exchangers and many more

Test benches & systems for automoti ve components

Water pumps Cooling systems Damping systems Gearboxes Generators Mechatronic actuators and many more

Shock absorber test system Valve test benchIn-line test bench for control modules

We are able to realise complex test applicati ons, from individual standalone special test benches for R&D applicati ons, to fully integ-rated and automated end-of-line test systems in series producti on.We support our customers in meeti ng the ever increasing, and ever more complex, demands made of their products.

With our smart and networked automated soluti ons, we help our customers to raise producti vity and plant availability. In additi on, we provide assistance in formulati ng and developing test and measu-ring concepts.

Optimum system solutionsIndividual and customized test system design.

The opti mum soluti on for each customer is assured throughjoint design reviews.

Optimum communicationA technical expert accompanies the enti re life cycle

acti ng as a central contact.

Central system responsibilityComplete systems are designed, engineered and manufactured in house.

Extensive technical competencesInternal Competence Centres provide support for the following areas: mechatronics,

mechanical engineering, fl uid technology, automati on technology and conditi on monitoring.

Individual & competentWide ranging experti se, gained over decades of involvement, specifi cally with regard to

hydraulic and automoti ve test benches.

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Media conditi oning for a wide range of applicati onsConditi oning systems in the racing sectorCombusti on engine & e-mobility conditi oning systems

We off er sustainable soluti ons for a wide variety of applicati ons re-lated to the complex tasks of preparing, conditi oning and conveying fl uids. For our customers in the automoti ve industry we develop and produce innovati ve systems with special requirements such as high- and low-temperature conditi ons with diff erent media. We do not only provide customer-specifi c developments for the research

and development sector but also for producti on lines. In additi on to opti mizati on in traditi onal combusti on engine technology, our sys-tems are also increasingly deployed in the development of electric motors, batt eries and inverters as well as for high-output electronics from the e-mobility sector.

SERVICES

Robust and reliable control systemsfor agricultural vehicles

The requirements for control systems for vehicles and mobile work machines are extremely high, since these machines are conti nuous-ly used in harsh environmental conditi ons and must maintain a high level of availability. That is why a technically fl awless design is

required, especially when it comes to connecti ons and connecti on cables. Our experti se ranges from concept creati on to engineering (hardware and soft ware), producti on, including testi ng, to assembly and on-site service.

AUTOMATIONTECHNOLOGYEXACT & SOPHISTICATED

CONDITIONINGSYSTEMS

INDIVIDUAL & PRECISE

Turbine oil conditi oning for aircraft turbine development test bench

BENEFITS

Soluti ons for various media like water,coolants, oils, air, fuel

Implementati on of low-temperature applicati ons down to -50°C and high-temperature applicati ons up to +250°C

Measurement and control technology for temperature,pressure, fl ow, mass and density

Degree of automati on according to customerrequirements from higher-level control up tostand-alone version with visualizati on

Partnerships with leading manufacturers of keyprocess technology components

Customer-oriented complete developmentsEngineering, development and producti on Control cabinet constructi on and on-site installati on

Realizati on of control systems fordiff erent applicati ons

Concepti on, hardware engineering, programming, testi ng and commissioning of complex control

systems for vehicles and mobile machines

Soft ware development on various control platf orms (according to IEC 61131-3) such as Siemens,

Beckhoff , B&R and IFM.

Hardware engineering with EPLAN P8 and EPLAN ProPanel

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CONDITIONMONITORING

SERVICES

Commissioning & servicing

COST-OPTIMISING & EFFECTIVE

HAICMON vibration monitoringis successfully used in classical vibrati on monitoring of drive trains,

fricti on bearings, rolling mills and cranes.

UFM – fl uid monitoring for hydraulic power packMonitoring of the operati ng parameters of hydraulic supplies,

such as oil humidity, oil aging, etc.

CLM – hydraulic cylinder leakage detectionReliable online monitoring for sealing systems of hydraulic cylinders of all kinds. Parti cularly advantageous for cylinders in areas that are diffi cult to

access. Easy to retrofi t.

Analysis Center for trends & alertingFrom setti ng to central data storage with long-term trend

to email alerts in the event of deviati ons.

The early recogniti on of damage, and through that the opti mizati -on of scheduling repair work, is a vital factor in running a profi table operati on. Our platf orm of products off ers soluti ons for monito-ring, recording and evaluati ng important processes and conditi ons

in high-technology mobile applicati ons. Our Conditi on Monito-ring Systems ranges from monitoring vehicles with LTE connecti -vity to operati onal measurements to determining the causes ofproblems.

Analysis CenterLeakage detecti on

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Hydraulic components for waste disposal vehicles

Robust controls for heavy duty applicati ons

Hydraulic drive units for mobile crushers and shredders

Effi cient materials processing and profi table recycling are seen as ecologically and economically valuable and so have become an es-senti al part of many fi rms' daily work fl ow. High levels of reliability and effi ciency achieved by innovati ve technologies guarantee our

customers the best possible performances in their fi eld. With sev-eral years of experience behind us, we can provide you with the best soluti on.

OUR EXPERTISE

HAINZL products and systems for customer-specifi c vehicles for municipal servicesHydraulic motors for road sweepingOrbital motors with the newest speed sensor technologyControl unit with display

Extreme environmental conditi ons and high demands on func-ti onality, reliability, and effi ciency are criti cal for machinery and vehicles used by municipal services.

Our component and system soluti ons, combined with extensive experience of a variety of special applicati ons, make a substanti al contributi on to the successful realizati on of your projects.

THE PARTNER FOR

MUNICIPAL VEHICLESEFFECTIVE & TOUGH

THE PARTNER FOR

WASTE & RECYCLINGVEHICLES

POWERFUL & EFFICIENT

Our products and systems in mobile crushers

OUR EXPERTISEControls for mobile process machinery,adapted to your individual requirements.

Maximum reliability under the most diffi cult operati ng conditi onsdelivered by high quality hydraulic components and systems.

The highest level of effi ciency delivered by advancedtechnology, combined with a high level of technical know-how.

Reliable planning and delivery ensuredby project development under one roof.

Durability and low levels of wear and tearthrough use of robust and effi cient lubricati on systems.

Connecti ble all-wheel drive technologyusing special radial piston motors with wheel receiver.

Constant speed controller with digitalpump technology and creep drive motor technology.

High power density through hydrostati ccompact drives.

Operati ng terminals and controls withDisplay and control unit.

Effi cient fl ow control on road salters using intelligenthydraulic motors.

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Systems and components for railway constructi on machinery

Proven HAINZL technology for rail vehicle systems and applicati ons

Proporti onal valve modules Compact on-board exti nguisher unit

Safe, environmentally friendly, and sustainable technology is es-senti al for a successful project implementati on in the rail and track sector. High levels of effi ciency, increased safety, and sustainable environmental protecti on demand new soluti ons.

HAINZL Industriesysteme can off er many years of experience and know-how in drive technology, fi refi ghti ng, and conditi on moni-toring.

OUR EXPERTISE

Innovati ve HAINZL hydraulics in constructi on vehicles worldwideSystems and components for road building machinesDrive systems and components for process machinesHigh quality hydraulic cylinders

HAINZL is the main supplier for the most heavy duty hydraulic components and systems in the constructi on industry. Precise pro-ducti on and the use of high quality materials and components as-

sure a long product durability. Effi cient drive and control systems provide reliability, effi ciency, robustness, and ease of use.

THE PARTNER FOR

CONSTRUCTIONVEHICLESINDESTRUCTIBLE & POWERFUL

THE PARTNER FOR

RAILED VEHICLESDURABLE & ROBUST

OUR EXPERTISELong lasti ng and extremely robust drive componentswith the state-of-the-art technology.

Energy-opti mized drive technology with kineti cenergy recovery system (KERS).

Effi cient fi refi ghti ng using high pressure watermist for safe tractors, wagons, and stati ons.

Conditi on monitoring systems for criti caldrive elements.

Quiet and low on wear and tear throughcustomized lubricati on systems.

Robust hydrostati c motors for customer-specifi c vehicles.

Components and systems to suit all your needs.

Welded joints in accordance with DIN 18800-7:2008-11Class E and EN 1090-1:2009+a1:2011 supplied

by our trained welders.

Materials and components for temperatures downto -40°C for the most extreme applicati ons.

Corrosion-resistant fi nishes for long life and high reliability.

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Electro-hydraulic steering unitsCustomer-specifi c valve blocks Test systems for agricultural vehicles

Due to their compactness and durability, hydraulic systems have considerable advantages in terms of the complex mobile applica-ti ons and the high demands on availability in the agricultural in-dustry. Our high quality and effi cient products are used by leading manufacturers of tractors and harvesters as well as in many other

ways in agricultural machinery. Applicati ons such as hydrostati c systems, motors, and controls are realized for att achments, guide and ti lt hydraulics, lubricati on, and countless systems to meet spe-cial customer-specifi c needs.

HAINZL technology provides innovati on and advances in forestry machineryHydraulic components in acti onRobust radial piston motors for the forestry industryComponents for processor heads

Due to challenging conditi ons, forestry places the highest de-mands on the performance and reliability of drive technology. In order to meet these demands, we off er customer-specifi c and tai-lor-made system soluti ons. For decades, we have been supplying

well-known manufacturers of machinery along the whole supply chain, from ti mber transport to end processing. From technical de-sign on through to commissioning and aft er-sales service, we take responsibility for our systems.

THE PARTNER FOR

FORESTRY VEHICLESROBUST & RELIABLE

THE PARTNER FOR

AGRICULTURALVEHICLES

ECONOMIC & RELIABLE

OUR EXPERTISECustomized tractor valves with digital on-board electronics and integrated stop valves.

Hydrostati c drive units with digital electronics for integrati on in vehicle management systems.

Steer-by-wire systems using electronic hydraulic units foruser-specifi c features and automated steering via GPS.

Vehicle control systems and ergonomic operati ng units for pleasant and fault free operati on.

Soluti ons opti mized in terms of emissions and consumpti on through regulated electronic hydraulic cooling systems.

Low maintenance costs provided by fully-automated lubricati on systems.

Tailor-made tractor valves with digital on-board electronics and integrated shut-off valves

OUR EXPERTISEEnergy-saving hydraulics featuring modern

load-sensing systems.

Complete system soluti ons for forestry cable winchesusing control technology.

Sensiti ve load control independent of fl ow with ourhigh quality proporti onal valve modules.

Modules and subsystems as plug & play soluti ons forall your applicati ons.

Regulated hydrostati c drive systems with the mostup-to-date technology.

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OUR EXPERTISELarge spare parts depot for all types of

hydraulic components.

Mobile test bench technology and analysisequipment enables on-site fault fi xing.

Service and maintenance contractstailored to your needs.

10 diff erent hydraulic test benches for a varietyof components and manufacturers.

High level of experti se and experience off ered by our qualifi ed engineers and our own professional training scheme.

HAINZL service vehicle fl eet

SERVICE &MAINTENANCECOMPETENT & RELIABLE

OUR EXPERTISE

Hydraulic equipment to suit any vehicleCustomer-specifi cproporti onal valve modules Complete exti nguisher systems for aircraft fi res

A reliably high level of availability is the hallmark of these special-ized vehicles. With our dependable project management, a wide range of products, and our technical know-how we can make a signifi cant contributi on to your project.

We work together with you to deliver reliable and innovati ve sys-tem soluti ons, and our well-trained service teams are there to sup-port you during assembly and installati on.

THE PARTNER FOR

EMERGENCYVEHICLES

FAIL-SAFE & AGILE

Mechatronic subsystems tailored to your needs.

On-site assembly and installati on for customized andquick implementati on.

Lower emission values from water cooled charged air cooler.

Total accountability for complete systems and subsystems.

ATEX-compliant components and systems for specialapplicati ons in potenti ally explosive atmospheres.

HAINZL technology for safety and protecti on vehicles

Our Premium Technical Support package off ers 24/7 availability of our service technicians. Service & Maintenance

Our competent and experienced team is able to meet the highest customer demands. You can rely on our experience as a service and repair specialist all around the world. With our Premium Tech-nical Support (PTS), a new outstanding service concept, our highly qualifi ed employees are at your disposal anyti me.

An extensive spare parts warehouse and reliable cooperati on with our supplier partners enable us to carry out your repair and ser-vice requirements swift ly. Preventi ve and conditi on-based mainte-nance on site as well as inspecti ons and tests on our high-perfor-mance test benches are among our core competencies.

OVERVIEW OF PRODUCTS & SERVICES

Our Partners in Hydraulics & Electromechanics

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SKF Lubrication Systems DistributorCompany name

OVERVIEW OF PRODUCTS & SERVICES

SERIAL / R&D TEST BENCHES Performance tests Functi on tests Tests to verify product specifi cati ons Durability tests / aging tests Impulse tests / stress tests Tightness tests Burst tests

CONDITIONING SYSTEMS Coolant conditi oning systems Engine / gear oil conditi oning systems Charge air conditi oning systems Conditi oning systems for e-mobility

PROCESS TECHNOLOGY Conditi oning systems Cooling systems Heat exchangers Water/emulsions system soluti ons

HYDRAULIC CYLINDERS STANDARD CYLINDERS

- Versions: Diff erenti al cylinders with and without cushioning - Pistons: Ø 25 up to Ø 320 mm - Stroke: up to 6,000 mm - Nominal pressure: up to 250 bar

TELESCOPIC CYLINDERS - Versions: Single or double acti ng - Pistons: up to Ø 500 mm - Stroke: up to 10 m - Nominal pressure: up to 500 bar

SPECIAL CYLINDERS - Versions: Diff erenti al cylinders, plunger cylinders, synchronous cylinders with and without cushioning - Pistons: up to Ø 1,000 mm - Stroke: up to 10 m - Nominal pressure: up to 700 bar

HYDRAULIC UNITS Oil tank capaciti es from 30 to 1250 l Oil sumps for the whole tank volume Standardized motor pump units Drive power from 0.5 to 45 kW Nominal pressures up to 250 bar Pump fl ow rates up to 140 cm³/r

CONDITION MONITORING Vibrati on Monitoring Unit fl uid monitoring Leackage monitoring for hydraulic cylinders Analyses Center for trends and analyses

Experti se, fairness, and partnership have always been our strengths. Our innovati ve, technically advanced services, as well as our highly experienced and moti vated team, combined with our numerous producti on and assembly opti ons make us a demanded development partner, system provider, and approved supplier.

We fulfi ll the needs of our customers through our high quality, fl exibility, and sustainability: this has been con-fi rmed by many long-standing customers.

I would be very delighted if you are interested in our com-pany and I would appreciate if you get in touch with us to check our possibiliti es for your future success.

Please contact us for more informati on.

ppa. Helmut Possegger MBAHead of Strategic Business AreaAutomoti ve Engineering

HAINZL INDUSTRIESYSTEME GMBHIndustriezeile 56, A-4021 Linz

Austria

Tel: +43 (0) 732-7892-0Fax: +43 (0) 732-7892-12E-mail: customers@hainzl.atwww.hainzl.at

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