The Oxidation of Polyol Esters

50
Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of Chemistry, University of York York, YO10 5DD, UK

Transcript of The Oxidation of Polyol Esters

Degradation of Ester Lubricants

Department of Chemistry

John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington

Department of Chemistry, University of York York, YO10 5DD, UK

Degradation of Ester Lubricants Part 2: The Oxidation of Polyol Esters

John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington

Department of Chemistry, University of York York, YO10 5DD, UK

[email protected] www.york.ac.uk/res/gkg

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

Model Compounds

O

O

neopentyl hexanoate

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

neopentylglycol dibutanoate

O

O

O

O

Model Compounds

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

O

neopentylglycol dibutanoate

O

O

O

O

TMP tributanoate

Model Compounds

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Oxidation of Ester Lubricants

ReactorSteel : BS 316PTFE Stirrer

Conditions160 ºC0.5 cm3 lubricant4.4 cm3, 5 barA Oxygen

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Oxidation of Neopentylglycol Dibutanoate : GC Trace

O

O

O

O

time (min)

GC: Supelcowax, 30 m, 0.25 mm ID, 0.25 m,FID

time (min)

O

OH

O

OH

O

Oxidation of NPG Dibutanoate : Main Products

time (min)

O

OH

O

OH

O

OH

OH

Oxidation of NPG Dibutanoate : Diol Formation

Oxidation of NPG Dibutanoate : Hydroxyesters

time (min)

O

O

O

O

OH

O

O

O

O

O

O

O

O OH

Oxidation of NPG Dibutanoate : Esters of Hydroxyesters

time (min)

O

O

O

O

O

OO

O

O

O

O

O

Oxidation of NPG Dibutanoate : α,β-Unsaturated Ester

time (min)

O

O

O

O

O

O

O

O

O

O

O

O

O

O

Formation of α,β-Unsaturated Ester

Department of Chemistry

Formation of α,β-Unsaturated Ester

O

O H

O

O

O O

Department of Chemistry

Formation of α,β-Unsaturated Ester

O

O H

O

O

O O

O

O

O

O

O

O

H+

Department of Chemistry

Oxidation of NPG Dibutanoate : Cyclic Acetal

time (min)

O

O

H

H

Formation of Cyclic Acetals

OH

OH

H H

O

..

Department of Chemistry

Formation of Cyclic Acetals

OH

OH

H H

O

..H

OH2+

OH

OH..

+ H+

Department of Chemistry

Formation of Cyclic Acetals

OH

OH

H H

O

..H

OH2+

OH

OH..

+ H+

O

O H

H

- H2O - H+

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Oxidation of TMP Tributanoate : GC Trace

O

OO

O

O

O

Oxidation of TMP Tributanoate : Main Products

OH

O

O

OO

OH

O

O

OO

O

O

O

Butanoic acid

TMP Dibutanoate

Oxidation of TMP Tributanoate : Transesterification

O

O

R' O

OO

O

O

O

O

OO

O

O

O

O

OO

O

O

O

H

TMP Dibutanoate monomethanoate

TMP Dibutanoate monoethanoate

TMP Dibutanoate monopropanoate

eg. methyl butanoate

Oxidation of TMP Tributanoate : Oxidation Products

OO

OO

O

O

O

O

O

O

O

O

O

O

O

Oxidation of TMP Tributanoate : Cyclic Acetal

O

O

O

H

H

O

0

0.5

1

1.5

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acid

Main Products of TMP Tributanoate Oxidation

O

OO

OH

O

OH

O

Department of Chemistry

0

0.5

1

1.5

2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acidoxygen

Main Products of TMP Tributanoate Oxidation

O

OO

OH

O

OH

O

Department of Chemistry

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoateTMP monopropanoateTMP monoethanoateTMP monomethanoate

Transesterification Products

O

OO

OH

O

O

OO

O

O

O

H

O

OO

O

O

O

O

OO

O

O

O

0

0.2

0.4

0.6

0.8

1

1.2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

butanoic acidpropyl butanoateethyl butanoatemethyl butanoate

Transesterification Products : II

OH

O

O

O

O

O

O

O

Department of Chemistry

Possible Hydrolysis of TMP Tributanoate?

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 0.2 0.4 0.6 0.8 1 1.2 1.4

butanoic acid + derivatives (mol/l)

TMP

dib

utan

oate

+ d

eriv

ativ

es (m

ol/l)

Department of Chemistry

Water Content During Autoxidation

OH

O

O

OO

OH

O

0

0.5

1

1.5

2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acidoxygen

Department of Chemistry

0

0.5

1

1.5

2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acidoxygenwater

Water Content During Autoxidation

OH

O

O

OO

OH

O

Department of Chemistry

TMP Tributanoate Oxidation : Viscosity Increase

8.8

9

9.2

9.4

9.6

0 1 2 3 4 5

time (hours)

visc

osity

(@40

C, c

P)

Viscosity Increase : Correlation with TMP Dibutanoate

O

OO

OH

O

O

OO

O

O

O

8.8

9

9.2

9.4

9.6

0 5 10 15 20

TMP dibutanoate % (mol/mol )

visc

osity

(@40

C, c

P)

Viscosity Increase : Correlation with TMP Dibutanoate

O

OO

OH

O

O

OO

O

O

O

8.8

9

9.2

9.4

9.6

0 5 10 15 20

TMP dibutanoate % (mol/mol )

visc

osity

(@40

C, c

P)

experimentalmodel mixture

Formation of High Molecular Weight Species

O

OO

O

O

O

mass : 344 mass430458516530544610630

Department of Chemistry

Formation of High Molecular Weight Species : II

O

OO

O

O

O

oxidation oxidation

+esterification

(-H2O)

mass : 344

mass : 430

radical attack

O

O

O

O

O

O

O

O

O

OO

O

O

O

O

(+ O2 - O)O

OO

O

O

O

OH

(+ RH)

O

OO

O

O

O

OH

OH

O

Formation of High Molecular Weight Species : III

O

OO

O

O

O

O

OO

O

O

H

oxidation

mass : 344

mass : 458

radical attack

O

OO

O HO

O

O

O

OH

O

OH

O

O

OO

O

O

H

+

cleavageO

OO

O

O

O

O

O

O

+

(+ O2 - O)

Formation of High Molecular Weight Species : IV

O

OO

O

O

O

O

OO

O

O

H

O

OOH

O

O

O

O

O

O

O

OO

O

O O

oxidation oxidation

+(-H2O)

mass : 344

mass : 544

O

OO

O

O

OH

O

OO

O

O

OHradical attack

esterification

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

0

0.2

0.4

0.6

0.8

0 5 10 15

time (hours)

TMP

Die

ster

(mol

/l)

TMP Trihexanoate vs. TMP Tributanoate Oxidation

O

OO

O

O

O

O

OO

OH

O

0

0.2

0.4

0.6

0.8

0 5 10 15

time (hours)

TMP

Die

ster

(mol

/l)

TMP Trihexanoate vs. TMP Tributanoate Oxidation

O

OO

O

O

O

O

OO

O

O

O

O

OO

OH

O

O

OO

OH

O

Conclusions : Main Oxidation Mechanisms of Polyol Esters

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

• High molecular weight species formed by esterification of alcohol oxidation products

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

• High molecular weight species formed by esterification of alcohol oxidation products

Acknowledgements

Peter Smith and Castrol

Department of Chemistry