The ORBIT® Valve Valve... · • GOST (Russian Certificates) • GOST R & GOST GGTN • ISO...
Transcript of The ORBIT® Valve Valve... · • GOST (Russian Certificates) • GOST R & GOST GGTN • ISO...
®ORBIT
®The ORBIT Valve
P R O C E S S V A L V E S
P R O C E S S V A L V E S
TABLE OF CONTENTS
THE ORBIT VALVE®
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Accreditations and approvals . . . . . . . . . . . . . . . . . . . . . . . . 4
Design and manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ORBIT valve operating principle. . . . . . . . . . . . . . . . . . . . . . . 7
ORBIT valve product range and options. . . . . . . . . . . . . . . . . 9
Aftermarket Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Trademark Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 ®ORBIT
BR-ORB-BOOK102/10-SWP-1M
P R O C E S S V A L V E S
Cameron’s Valves & Measurement (V&M) group is a leading provider of valves and
measurement systems to the Oil and Gas industry. The group’s products are primarily used
to control, direct and measure the flow of oil and gas as it is moved from individual
wellheads through flow lines, gathering lines and transmission systems to refineries,
petrochemical plants and industrial centers for processing.
The Process Valves division provides critical service valves for refinery, chemical and
petrochemical processing businesses and for associated storage terminal applications,
® ®particularly through the ORBIT and GENERAL VALVE product lines. ORBIT and GENERAL
®VALVE lines are complimented by WKM and TBV™ valve products and expand the scope
of this division’s product offerings.
Today, ORBIT continues to provide outstanding products and services through the ongoing
process of Six Sigma. The ORBIT valves’ block valve technology provides valves with
unmatched durability, safety and long term performance.
The ORBIT valve is aligned with the other fine products of Cameron’s Valves &
Measurement group that lead their field in pipelining, oil and gas production, offshore,
onshore, sub-sea, refining and industrial processing. With its full spectrum of quality
designs and field service that spans the globe, Cameron’s Valves & Measurement group is
the world leader in single source partnering for valve products.
3®ORBIT
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P R O C E S S V A L V E S
ACCREDITATIONS AND APPROVALS
ORBIT
API CertificateATEX Declaration of ConformityISO 9001:2008PED EC Declaration of ConformityEC Design CertificateValve Test Qualification Certificate
4 ®ORBIT
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®THE ORBIT VALVE
P R O C E S S V A L V E S
DESIGN AND MANUFACTURING
In Cameron’s Valves & Measurement group Little Rock
factory, production process teams are organized into
manufacturing cells, each with responsibility for quality
and on time delivery. Using Six Sigma lean methods the
result is a finished product of unmatched excellence,
built with precision and pride.
ORBIT valves are ideally suited for:
• Flow lines
• Meter isolation
• Dryer switching
• Block and bypass
• Product segregation
• Emergency shutdown
• Suction and discharge isolation
• Heat transfer fluids/Hot Oil
and many other applications.
• Hydrogen Service
ORBIT VALVES ARE WITHOUT EQUAL WHEN ZERO LEAKAGE AND FREQUENT OPERATION ARE DEMANDED.ORBIT VALVES ARE USED GLOBALLY IN OVER 88% OF GAS PROCESSING PLANTS USING MOLECULAR SIEVE SYSTEMS IN SWITCHING SERVICE.ORBIT VALVES ARE USED IN OVER 85% OF LNG LIQUEFACTION PLANTS.
TOP ENTRY
PACKING INJECTOR
THRUST BEARINGS
STEM GUIDES
FIRE SAFE PACKING
CAM SHAPED STEM
STATIONARY SEAT
CORE HARD FACINGON CORE
TRUNNION WITHROUNDED END
The ORBIT valve is a top entry, rising stem,trunnion mounted block valve.
5®ORBIT
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®THE ORBIT VALVE
P R O C E S S V A L V E S
QUALITY ASSURANCE
Cameron’s Valves & Measurement
group Little Rock manufacturing
facility has quality programs that
are ISO 9001 registered.
• API 6D
• ISO 9001:2008
• PED (Pressure Equipment
Directive) 97/23/EC
• ATEX Directive 94/9/EC
• GOST (Russian Certificates)
• GOST R & GOST GGTN
• ISO 15848-1 (Fugitive Emission
Type Testing)
Specifications And Compliances:
Cameron’s Valves & Measurement
group Six Sigma lean manufac-
turing philosophy and the
standard 36 month warranty,
assures that the design, materials
and workmanship of all ORBIT
products result in years of
dependable operation.
Every ORBIT valve built is
individually pressure tested to
meet or exceed industry standards.
Certifications for hydrostatic test
results and material properties are
provided when requested.Fire Testing and Certification to the latest industry standards is performed under the eye of independent inspectors.
Every ORBIT valve is individually pressure tested to meet or exceed industry standards.
Critical components are subjected to Finite Element Analysis to produce safe, economical designs.
As part of the ISO 9001 quality plan, every measuring instrument, gauge, fixture and jig is checked for accuracy on a regular basis by the calibration laboratory.
6 ®ORBIT
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®THE ORBIT VALVE
P R O C E S S V A L V E S
OPERATING PRINCIPLE
ORBIT valves are ideal where frequent cycling and a positive shut-off are required.
TO CLOSE AN ORBIT VALVE
To close an ORBIT valve, as thehandwheel isturned, the stem begins to lower.
Precision spiralgrooves in the stemact against fixed guide pins, causing the stem and core to rotate.
Continued turning of the handwheel rotates the core and stem a full 90° without the coretouching the seat.
Final turns of thehandwheelmechanically wedgethe stem down,pressing the corefirmly against the seat.
7®ORBIT
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®THE ORBIT VALVE
P R O C E S S V A L V E S
OPERATING PRINCIPLE
The ORBIT valve top entry design provides convenient access for inline inspection and repairs when required. For environmental protection, injectable packing can be replenished while valves are under full line pressure, on enclosed bonnet models.
Every ORBIT valve incorporates a proven tilt
and turn operation that eliminates seal
rubbing, which is the primary cause of valve
failure.
When an ORBIT valve is closed, the core is
mechanically wedged tightly against the seat,
assuring positive shut-off.
When an ORBIT valve begins to open, the core
tilts away from the seat and line flow passes
uniformly around the core face.
This eliminates the localized high velocity
flow that typically creates uneven seat wear in
ordinary ball, gate and plug valves. The core
then rotates to the full open position.
The absence of seal rubbing during both
opening and closing means easy, low torque
valve operation and long term reliable
performance.
When valve leakage cannot be tolerated, the
ORBIT operating principle can be relied upon
to deliver a positive shut-off.
The ORBIT valve shown is complete with an ORBIT piston actuator that allows remote or automatic operation.
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®THE ORBIT VALVE
P R O C E S S V A L V E S
PRODUCT RANGE AND OPTIONS
ORBIT builds complete packages that may include valve, actuator and instrumentation. Single source responsibility removes any doubt about where to call for service.
ORBIT valves are manufactured in a
variety of materials, sizes and trims
to meet specific requirements.
MATERIALS:
SEATS:
OPERATION:
CUSTOMIZING:
MAINTENANCE AND REPAIRS:
Carbon Steel, Stainless Steel, Duplex SS, High
Nickel Alloys and other special materials are
used as service conditions require. Internal and
external protective coatings are available for
added durability in corrosive situations.
Elastomer or metal seal options are selected
for the intended service. Because the seals in
the valves do not rub and because they are
mechanically compressed shut, they survive in
high temperature and abrasive situations.
Hand or power operation can be selected.
ORBIT builds double acting, spring close and
spring open pneumatic actuators. User
selected electric and hydraulic actuators are
available. Extensive instrumentation choices
are offered.
Handwheel extensions, safety interlocks,
position indicator limit switches, thermal
jackets, custom painting and special inspection
can be provided.
Contact CAMSERV for inspection,
maintenance and repairs for all ORBIT valve
products.
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®THE ORBIT VALVE
P R O C E S S V A L V E S
Cameron’s Aftermarket Services’ goal is to help our customers
lower the total cost of valve ownership. To that end we offer a
full range of services from over twenty-five Service Centers
worldwide and can provide experienced personnel trained to
meet the specific service requirements of each valve type.
Aftermarket Services
Supplies replacement valves and parts:
– Maintains a full inventory of new and
reconditioned valves for immediate delivery
– Provides factory warranty support for all
Cameron OEM brands as well as service for
most other valves
Field Service & Technical Support
– Field service technicians on call 24
hours a day 7 days a week to handle service
issues wherever they arise
– Provides equipment installation, field repairs,
as well as track and perform scheduled
maintenance
Customer Property Repair
– The Customer Property Repair program
allows Cameron valve customers to store assets at
our service centers throughout the world
– Valves tracked in electronic database
accessible through the Internet
Remanufactured Products
– Offers a broad range of API-compliant
reconditioned equipment with fast delivery
Total Valve Management
– Supply and service automation and control
packages
– Assist with valve installation, commissioning
and start-up
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CAMSERV™ AFTERMARKET SERVICES
P R O C E S S V A L V E S
TRADEMARK INFORMATION
®ORBIT is a registered trademark which is owned by Cameron.
This document contains references to registered trademarks or product designations,which are not owned by Cameron.
Carpenter 450 Carpenter Technology Corp.
Hastelloy Haynes International, Inc.
Inconel INCO Nickel Sales, Inc.
Latrobe Timkin Latrobe Steel
Monel INCO Alloys International, Inc.
PEEK Victrex PLC.
Stellite Stoody Deloro Stellite, Inc.
Teflon E.I. DuPont De Nemours & Company
Ultimet Haynes International, Inc.
Viton E.I. DuPont De Nemours & Company
Trademark Owner
11®ORBIT
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© Cameron Printed in USA Revised 02/10-SWP-1M BR-ORB-BOOK1
VALVES & MEASUREMENT3250 Briarpark Drive, Suite 300Houston, Texas 77042USA Toll Free 800 323 9160
For the most current contact and location information go to: www.c-a-m.com
P R O C E S S V A L V E S