The largest manufacturer of Synthetic sandwich …...Byculla Service Inds., Dadoji Konddeo Cross...

The largest manufacturer of

Synthetic sandwich spindle tapes in the world

Habasit Iakoka - Solutions in motion

HI-

SIU

1-1

211

Ph : +91 - 422 - 262 7879

Fax : +91 - 422 - 262 7214

E-mail : [email protected]

Ph : +91 - 22 - 2500 2464 / 2465

Fax : +91 - 22 - 2500 2466


Ph : +91 - 11 - 2627 4524

Fax : +91 - 11 - 2627 4525


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Habasit Iakoka Pvt. Ltd.,

Habasit Iakoka - We are where you are

ANDHRA PRADESH

M/s SREE MARKETING,

12, Sai Sri Apartments,

Chinnathokatta,

New Bowenpally,

Secunderabad – 500 011.

Tel./Fax : 040-2775 4141

Mobile : 90005 01101 / 2 / 5


[email protected]

M/s SREE MARKETING

Door No. 1-2-94/2,

Nandanavanam Road,

S.V.N Colony, 6th Lane,

Guntur - 522 006.

Tele./Fax : 0863 – 222 1105

Mobile : 90005 01103 / 4 / 7


DADRA NAGAR HAVELI

UNION TERRITORY

M/s ESS ESS MARKETING SERVICES,

A-2/6, Ambika Park,

Vapi – Silvassa Road,Lavachha,

Silvassa – 396 230.

Tel./Fax:0260-2668392


DELHI, U.P., HARYANA, PUNJAB

HP, J&K, & UTTARANJAL

M/s ALOKE FIBRE-TECH PVT. LTD.,

A-1/40, Safdarjung Enclave,

New Delhi - 110 029.

Tel. : 011-4100 9898

Fax : 011-4100 9893


M/s L.P.M.PLASTIC & BELTING CO.,

Queen's Road, Opp. Sant Footwear

Amritsar – 143 001.

Tel : 0183-222 5283

/500 8201 / 501 2801

Fax : 0183-500 8201

Mobile: 098151 95702

E-mail: [email protected]

[email protected]

EASTERN INDIA, NEPAL &

BANGLADESH

M/s PARIKH PATEL & CO.,

N-414, Ideal Plaza ,

11/1,4th Floor, Sarat Bose Road,

Kolkata - 700 020.

Tel. : 033-2289 5927 / 28,

Fax : 033-2289 5929


GUJARAT

M/s APCO AGENCIES,

10, Manu Panchal Indl. Estate,

Amraiwadi Road, Ahmedabad – 380 026.

Tel. : 079-2274 3001, 2274 9587

Fax : 079-2274 5082

Mobile: 93270 35645


M/s APCO AGENCIES,

808/809, Rajhans Complex,

Opp. J.K.Tower, Ring Road

Surat - 395 002.

Tel. : 0261-301 9650/ 304 3650

Tel./Fax : 0261-233 2303

Mobile : 93747 06586


KERALA & KARNATAKA

M/s SERVOTEX ENGINEERING CO.,

'SOUPARNIKA' ,24/48,

Kottapuram,

Trichur – 680 004.

Tel. : 0487-238 1734

Fax : 0487-238 1954


MADHYA PRADESH &

CHHATTISGARH

M/s ASHOK & COMPANY,

'Ashok Bhawan',14/1,

Race Course Road,

Indore - 452 003.

Tel. :0731-243 3612, 409 1244

Fax :0731-243 1186

Mobile: 99772 24143, 94250 64568


MAHARASHTRA

M/s APCOTEX INTERNATIONAL,

B/101, 1st Floor,

Byculla Service Inds.,

Dadoji Konddeo Cross Marg,

Byculla (E),

Mumbai – 400 027.

Tel. : 022-2373 4499

Fax : 022-2374 5319

Mobile : 093232 34499


[email protected]

M/s APCOTEX INTERNATIONAL,

104, Pooja Complex,

Rahnal Village,

Opp. Batra Petrol Pumps,

Bhiwandi (TK), Thane (DT) - 421 302.

Mobile: 98901 38092.



1113/E, I Floor, Office No. 6,

Star Tower,

Panch Bunglow,

Kolhapur - 416 001.

Tel. :0231-252 4287

Mobile : 98232 85778



C-2, Ghatkopar Indl. Estate,

L.B.S. Marg,

Ghatkopar (West),

Mumbai - 400 086.

Tel. : 022-2500 8517, 2500 8065

Fax : 022-2500 8610



ABC Tower, Flat No. 23,

2nd Floor,

Near Itwari Telephone Exchange,

Central Avenue Road,

Nagpur – 440 008.

Tel. : 0712-277 2939

Fax : 0712-277 5249

Mobile: 94221 46627


M/s NEW-TEX ENTERPRISES,

B/403, Vimal Apartment,

Nehru Road ,

Vile Parle (East),

Mumbai – 400 057.

Tel. / Fax : 022-2619 3526


[email protected]

RAJASTHAN

M/s SHREESONS,

4-B, Basement,

Navjeevan Complex,

29, Station Road,

Jaipur – 302 006.

Tel. : 0141- 237 0702, 236 1364

Fax : 0141-237 0317


[email protected]

TAMIL NADU

M/s. BELT COUNTER

552, Shop No.: 548,Shuttari Complex,

Near Thiagarajar Polytechnic College,

Junction Main Road,

Salem – 636 005.

Tel/Fax: 0427 – 405 5878

Mobile No.: 98427 08810, 99655 08812


M/s MAYURA AGENCIES98, 1st Street ,VCS Nagar, Vellakinar Pirivu,G.N. Mills (Post), Coimbatore – 641 029.Fax : 0422 435 4925Mobile : 90039 22190,90039 22191E-mail : [email protected] M/s MEC GROWTHS TEXMACH PVT LTD.,A & S Castle, 52, West Vadampokki Street, Madurai – 625 001. Tel./Fax : 0452- 234 6835 / 437 4656 E-mail: [email protected]

M/s NIKASU TAPES BELTS,New No.:36, Old No.: 74,Krishnasamy Nagar, 2nd Layout, School Road,Ramanathapuram, Coimbatore - 641 045.Tel. : 0422-232 2592Tel./Fax : 0422-421 6592Mobile : 94422 22815 / 94422 22935 Email : [email protected] [email protected]

M/s P.R. ENTERPRISES, No. 9 &10, 2nd Floor, “Sreevatsa Square”,7/31-A, Mettupalayam Road,Coimbatore - 641 034.Tel. : 0422- 436 1617, Fax : 0422- 264 8025,Mobile: 98422 20828, 99429 20828 98422 58548, 98422 50986E-mail: [email protected] [email protected]

M/s R.P.TRAADERS,189, Palace Road,Madurai - 625 001.Tel. : 0452-233 5818Fax : 0452-437 1964E-mail: [email protected]

M/s SHANSEN ENNTERPRISES,Shop No. 24, Corporation Complex,Avinashi Road, Coimbatore - 641 018.Tel. / Fax : 0422-230 4567 Mobile : 94426 33195E-mail : [email protected]

M/s SUNDHAR TEXTILE SUPPLIERS, 59/20, Mallichetty Street,Ponnammapet, Salem – 636 001. Tel. : 0427-229 6744, 229 5098 Fax : 0427-229 6598E-mail: [email protected]

M/s YESPEE ASSOCIATES, 2/196-A, Karayampalayam, Mylampatti (PO), Chinniampalayam (Via), Coimbatore – 641 062. Tel. : 0422-262 7314, 658 2692Fax : 0422-262 8295Mobile : 98422 88812 , 99422 88815E-mail: [email protected] [email protected]

HS-9 HS-9HS-9

Spindle Tapes (Polyamide / Polyester)

Habasit America,Middletown, USA

Habasit America,Reading, USA

Habasit America,Buffalo, USA

Tools and accessories for belt fabrication

Cordignano, Italy

Manufacturing facilities

3

Habasit to stay ahead achieving

“Global Leadership” in

F Power transmission and Conveyor belt requirements

Re-discovering the “ Reasoning of Uncertainties”

through Innovative Technology and providing complete

system solutions to customers.

Habasit Iakoka as an affiliated company in coimbatore

shall commit to achieve this vision as the most preferred

supplier to Textiles, Material handling and other

Processing Industries providing “complete solutions in

motion” promptly.

Habasit lakoka in Coimbatore would strive hard to

• Ensure accessibility and affordability by customersthrough dealers network and logistic Partners minimizing the cost and maximizing the value tocustomers.

• Provide ‘Scientific based innovative solutions’ measured by number of new solutions every year.

• Enhance skill set in every process recognizing latent talents of employees measured by number ofemployees exposed to advance opportunities.

• Achieve growth in market share measured by order finalization among enquires.

• Ensure return on investment year after year enabling re-investment.

• Implement corporate business strategies of Habasit AG Switzerland

Vision Mission

Over the years Habasit Iakoka has been very

successful at expanding our core business. We have

added important new product lines such as modular

belts, timing belts and monolithic belts to our traditional

fabric belts, leather belts and synthetic spindle tapes.

Our joint venture with Habasit AG helps us to broaden

our offering of top quality, high performance products

and services even further, so that we can continue to

provide an excellent customer experience with even

more comprehensive and competitive solutions for all

manufacturing processes.

Thank you for your continuing support and

commitment as we bring our plans to life and to

customer satisfaction.

Properties

Spindle tapes – Overview

4

Grade HS-4 HS-44 HS-5 HS-55

Application Spinning & Heavy Doubling Spinning & Doubling Heavy DoublingDoubling & Twister & Twister

Friction cover pulley/ NBR NBR NBR NBR

cylinder side material

Colour Red Red Green Green

Friction cover Polyamide & Polyamide & Polyamide & Polyamide &

whirl side material Cotton Cotton Cotton Cotton

Colour White White Light brown White

Thickness(mm) 0.61 0.82 0.62 0.85

Tape Weight

(gms/sq.m)

Ultimate tensile strength

per unit of Width (N/mm) 70 100 80 85

K1% (Tensile force

for 1% elongation per 1.5 2.0 1.7 2.5unit of Width [N/mm] )

Nominal peripheral

force per unit of width 3.5 6.25 3.75 6.5

(N/mm)

Length tolerance ±0.3% ±0.3% ±0.3% ±0.3%

Co-efficient of Frictionon Steel Cylinder/ 0.7 0.7 0.7 0.7Pulley side ( )

Whirl side ( ) 0.2 0.2 0.2 0.2

530 710 540 750

l NBR : Acrylonitrile Butadiene Rubber

l TPU : Polyurethane Thermoplastic0

All indications are approximate values under standard climatic conditions of 23 C and 50% Relative humidity.

*New knowledge and experiences may lead to modifications and changes

(including colour) within a short time without prior notice.

5

HS-7 HS-9 TS-5 TS-55 W-8

Spinning & Doubling Spinning,Doubling Heavy Spinning & & Twister Doubling Doubling

NBR TPU NBR NBR TPU

Blue Black Green Green Black

Polyamide & Cotton Polyester & Cotton Polyamide & Ramie Polyamide & Ramie Polyester & Cotton

White Red Yellow Yellow Green

0.60 0.70 0.55 0.85 0.70

530 700 500 800 700

80 50 70 100 50

2.0 6.0 2.0 2.5 6.0

3.75 6.0 3.75 6.5 6.0

±0.3% 0.2% ±0.3% ±0.3% ±0.2%

0.7 High AR 0.7 0.7 0.7 0.7

0.2 0.2 0.2 0.2 0.2

Spinning & Doubling

±

HS-9 spindle tape features and benefits

7

Features Benefits

l

consumptionReduced energy

Energy consumption per doff

l

method (flexproof)Simple and fast joining

l

during spindle stopMinimized speed loss

l

humidityLow sensitivity to

l

l Low energy consumption per doff

l High energy savings per year

l Economical production

l Maximum efficiency

l Considerable cost saving

Low energy consumption per hour

l

l Adhesive-free jointl Excellent joint qualityl Uniform thicknessl Short machine downtimesl S and Z direction possible

Easy handling

l

l Increased efficiencyl Cost saving

Uniform yarn quality

l

l Minimum speed lossl No re-tensioningl No downtimes

Consistent yarn quality

25

20

15

10

5

0

kW / hour

29.90 28.11

HS-5 tape HS-9 tapes per hour

250

200

150

100

50

0

kW / doff

135.31127.23

HS-5 tape HS-9 tapes per doff

HS-9 Spindle Tape

Energy saving continues to be an important issue in the textile industry as the power requirement is continuously increasing due to high speed operations. The ring spinning frame is a major consumer of energy which is about 40% to 60% of the total Spinning Mill consumption. With the Habasit Iakoka HS-9 spindle tape, customers can be sure to have the best possible solution to keep energy cost at a minimum.

Habasit Iakoka made a comparative power study in a leading Textile Mill in South India by keeping all the operating conditions similar in all aspects.

HS-9 Spindle Tape

Specifications:

M/c Model and year LR6/S 2006 No. of steps in spindle speed 9

No. of spindles / m/c 1056 Count 60s

Average spindle speed 18713 rpm Twist per inch 30

Energy consumption analysis

Properties HS-5 tape

Number of doffs 6 6

Length of yarn per doff preset (Mtr) 4253 4253

Total energy consumption of main motor only (Kwh) 811.86 763.38

Total yarn production (Kg) (yarn & pneumafil waste) 256.56 255.30

Energy consumed per doff (Kwh) 135.31 127.23

Yarn produced per doff (Kg) 42.76 42.55

Units consumed per Kg of yarn produced (Ukg) 3.164 2.990

Energy saving 5.50%

Cost for 264 tapes (1056 spindles) of size 11 x 2386 5889.84 14550.78

Additional investment 8660.94

Return on investment (payback) 6 months (approx)

HS-9 tape

6

Power Transmission Belts Range Overview

8

l Redl Habasit Quantum leap

rubberl Rough structure

l

thermoplastic foil (Hamid)Intermediate

l

l Habasit l Rough structure

GreenQuantum leap rubber

Application / drive configuration

1

2

5

3

4

l

l Low aging and abrasion resistant NBR rubber

l Rough or fine structure

Light green

l

foil (Hamid or TPU)Intermediate thermoplastic

l Intermediate thermoplastic foil (Hamid or TPU)

l

l Low aging NBR rubberBlack, antistatic

1

2

5

3

4

l

l Habasit rubber

l Fine structure

RedQuantum leap

l

thermoplastic foil (TPU)Intermediate

l

l Habasit l Rough structure

GreenQuantum leap rubber

1

2

5

3

4

2

1

34

5

2

1

34

5

1

2

3

4

5

TC-35ERQ TC-20EFQ TC Polyester (PET)

9

TF Aramid (AR) S Polyamide (PA) A Polyamide (PA)

2

3

1 1

2

3

1

2

3

l

traction fabricHighly flexible polyester l

traction fabricHighly flexible polyester l

traction fabricHighly flexible polyester

l

thermoplastic foil (Hamid)Intermediate l

thermoplastic foil (TPU)Intermediate

Application / drive configuration Application / drive configuration

l

dimensional stable

polyamide traction layer

Highly stretched and

l

abrasion resistant

NBR rubber

Yellow, low aging and

2

3

1

l

abrasion resistant NBR rubber

Green low aging and

l

layerPolyamide traction

l

l Acrylonitrile-Butadiene-

Rubber (NBR)

l Rough structure

(Protection cover)

Green

2

3

1

l

l Acrylonitrile-Butadiene-Rubber (NBR)

l Longitudinal groove

structure

Black




l

aging NBR rubberBlack, antistatic, low

2

3

1

l

abrasion resistant NBR rubber

Green low aging and

l

Aramid traction fabric with high modulus of elasticity

Highly flexible

10

Habasit Quantum leap power transmission belts TC-35ERQ and TC-20EFQ

Innovation that creates measurable customer value.

As a world market leader for power transmission and conveyor belts with experience of over 66 years, Habasit has

been able to create a unique infrastructure which provides state of the art facilities to our customers.

Following an intensive testing phase, Habasit now provides two belts of its revolutionary new generation of power

transmission belts. In addition to other innovative features, a completely new type of rubber with unprecedented

qualities has been developed. The new products fully meet all objectives set and offer the following benefits for

customers.

Features

l Constant

coefficient

of friction

l Energy saving

l High

dimensional

stability

l Low sensitivity

to humidity

l Simple and fast

flexproof joining

method.

Reasons / Proof

l Newly developed

Quantum Leap

rubber on both

friction covers is

tailored for high

temperatures and

mechanical stress.

l High belt flexibility

l PET traction layer

with special

interlinked fabric

construction

enables stable

modulus of elasticity

l Adhesive free joint

l Easy and fast joint

l Homogeneous

joining

Benefits

l Long service life

than conventional

belts.

l High reliability, no

unexpected belt

failures.

l High

cost/performance

ratio.

l Reduced operating

costs.

l Constant running-up

throughout belt life.

l Lower energyconsumption

l Efficient

l Constant belt

tension

l Uniform and reliable

production

l No re-tensioning

l No slip / creep

l Easy handling (no

adhesives).

l Minimum equipment

required.

l Short machine

downtimes.

l Reduced operating

costs.

Features and benefits of TC-35ERQ and TC-20EFQ

11

Synthetic rubber belts are having high co-efficient of friction and

will worn out very quickly when both the sides are coming into

contact continuously, whereas in Leather, co-efficient of friction is

low and hence it will not worn out quickly.

Major application - cross drive

Leather belts

l Polycord round belts are highly versatile and can

be used for different purposes, partly as

substitute for V-belts or also as conveyor

elements.

l The high flexibility of Polycord round belts permit

any desired directional adjustment.

l The easy Quickmelt joining method makes it

possible to join Polycord round belts very quickly

with a handy tool.

l Available from 3 mm to 15 mm dia.

Polycord round belts

o oOperating Temperature : –20 C to 80 C Manufacturing Width : 450 mm

Grade IA-2LL IA-3LL IA-2LT IA-3LT

Thickness (mm) 4.3 5.0 3.0 3.7

Min. Pulley Dia (mm) 80 120 60 120

K1% (N/mm) 3.8 8 3.8 8

Nominal Peripheral 14.5 22 14.5 22Force (N/mm)

Construction

Conveyor Belts

12 13

Z - Conveyor

Flam

e re

tard

ant

DIN

221

03, I

SO 3

40

l Wide range of various surface

structures for your right choice.

l No re-tensioning required due to

high dimensional stability after

running-in.

l Adhesive and Non-adhesive surface

for different applications.

l Excellent abrasion resistance and

constant co-efficient of friction

ensures smooth and trouble-free

operation.

l Can handle small pulley diameters

due to uniform longitudinal flexibility,

hence longer life.

l

Adhesive-free.

l Permanent antistatic character

ensures less dust and dirt attraction.

l Low noise belts with noise absorbent

fabrics make pleasant working

environment.

l To increase safety and less hazards,

flame-retardant belts are preferred.

l Powerturn conveyor belts with

perfect wrapping around tapered

pulleys.

Simple and fast joining method –

Why OEM/EU prefers Habasit Conveyors

Various usage of Conveyor belts

General Conveying

Accumulation / metering Metal detection

!

Inspection / control

4 5 6

Infeed / depositor /outfeed / take-offIncline / decline Powerturn / curved

Packaging

A-2 2.7 60 7.5

A-3 3.4 125 12

A-4 5 300 21

S-10/15 1.5 40 4.4

S-18/20 2 60 8

SP-100/15 1.5 40 5

SP-180/23 2.3 60 8

SP-250/25 2.5 60 10

SP-330/30 3 125 14

S-140H 1.7 40 4.8

S-250HR 2.6 100 11

S-321H 3.2 125 13

S-390H 3.2 150 14

S-391H 4 150 14

TC-20EF 2 25 10

TC-20EFQ 2 25 10

TC-20/25EF 2.5 50 11

TC-35ER 2.5 50 18

TC-35ERQ 2.5 50 18

TC-35/30ER 3 50 18

TC-55ER 3 70 25

TF-15 2 30 15

TF-33 3 100 33

GradeThickness

in mm

Min. Pulley dia

in mm

K1%N/mm

Flat Belts

GradeThickness

in mm

Min. Pulley dia

in mm

K1%N/mm

F-0 0.7 20 1.9

F-1 1.25 40 2.6

HAM-5P 1 20 1.6

MAM-5P 1.2 20 2.2

MAM-04H 1.45 15 - 1.8

MAM-05HP 1.6 15 - 2.2

MAT-02H 1.4 15 - 0.6

MNM-3H 1.6 30 1.9

XVT-2237 3 30 5

XVT-2238 4 40 5

XVT-2236 6 60 7.5

Machine Tapes

K8%N/mm

Conveyor Belts Conveying Side

Grade

ENI-10E 1.5 40 TPU Impregnated fabric Non-adhesive Light gray

EMB-12EMCH 1.7 15 TPU Matt Medium-adhesive Cobalt blue

FAB-5E 1.3 15 TPU Smooth Adhesive White

FNI-5E 0.9 15 PET Impregnated fabric Non-adhesive White

F-5EXWT 1.2 15 TPU Smooth Medium-adhesive White

F-8EXWT 1.5 20 TPU Smooth Medium-adhesive White

H-5EFGT 1.2 15 TPU Smooth Adhesive Green

HNB-8E 1.6 20 TPU Smooth Non-adhesive Green

NAB-7EEDV 2 25 PVC Smooth Adhesive Dark green

NAB-11EEDV 2.6 50 PVC Smooth Adhesive Dark green

NNT-8EEWE 1.6 2 0PET Fabric Non-adhesive White

NHM-10EKBV 2.1 40 PVC Super matt finish Non-adhesive Black

NSL-10ELBV 2.3 30 PVC Longitudinal groove Super-adhesive Black

structure

PVC-10SG 5.3 60 PVC Grip structure Adhesive Green

TT12 Frayless 1.3 12 TPU Glossy Medium-adhesive Light blue

TT12 Frayless 1.3 15 TPU Glossy Medium-adhesive White

Thickness In m.m

Min. Pulley dia

in mmMaterial Surface Property Color

Technical Specification

Printing Blankets

Features Benefits

14

Habasit offers various printing blanket types in different thicknesses e.g. for very long and wide machines

with more than 18 printing stations, machines with mechanical clamps where a specific thickness is

required, and low noise requirements. You can also select a printing blanket according to a specific

position of the neutral layer. The choice between the following printing blankets allows you to obtain the

highest printing quality.

15

Features

l Adhesive-free Flexproof joining system up to 4000 mm width

l Immediate availability of installation presses in over 80 locations worldwide

l Excellent tracking properties

Benefits

l

joining and installationQuick and easy

l

precise multilayer Polyester and / or Aramid fabric construction

l No retensioning required due to high modulus of elasticity provided through a fabric traction layer (Polyester or Aramid)

Excellent tracking properties due to l Trouble-free operation

l

printing blanketservice

Worldwide

l

l Short machine downtimes

l Cost savings

Easy surface repair on site possible l

surfaceRepairable blanket

l

available in key textile markets

l Short delivery time

l Short downtimes, thanks to fitting on site

l No investment in spare blankets required

Local stock of printing blankets

ENU-50AXBDENU-20ELBDENU-20EXBDENU-16EIBD

l Minimum fluctuation of the position of the neutral layer

l

l Reduced fabric waste

l Cost savings

High and uniform printing accuracymm

+ 0.02

- 0.02

10 20 30 40 50 60 70m

l

resistanceHigh solvent l

l No delamination (layer separation)

l No swelling of edges

l Easy to clean

Less surface damage

Com

petit

ions

Habasi

t

Habasi

t

Com

petit

ions

25%

20%

15%

10%

5%Incr

ea

se o

f th

ickn

ess

aft

er

0.5

ho

urs

of

imm

ers

ion

Acetone Ethyl acetate

l

resistanceHigh temperature l

l TPU aging process decelerated

l Longer belt service life

Reduced risk using intermediate dryers

Habasi

t

Com

petit

ions

0C9080706050

l

propertiesExcellent mechanical l

l Higher abrasion resistance

l Longer belt service life

Less sensitive to mechanical influences

E-20EMBD

Belts for Nonwoven Industry

16

For every phase of the production of nonwovens, Habasit has the belt with the best price/ performance ratio.

l Power transmission beltsl Crosslapper beltsl Feeder beltsl Delivery belts

Bale opener

We offer a full range of conveyor belts with polyvinyl chloride (PVC),

thermoplastic polyurethane (TPU), and thermoplastic polyolefin (TPO)

covers, with various surface structures and embossing as well as a range

of thicknesses for every kind of bale opener, blending opener and

automatic blending machines. Habasit is the original supplier to leading

blowroom machine manufacturers in Europe, Asia and America.

Crosslapper belts

Habasit is the leading crosslapper and conveyor belt manufacturer

worldwide with a market share of > 50%. Habasit crosslapper belts are

known in the market for excellent quality and high reliability and are

available up to 4000 mm wide, open prepared or endless made.

Leading machine manufacturers in Germany, France, Italy, Japan and

Korea selected Habasit crosslapper belts for the original equipment

because of the excellent release properties to the fiber web, fast installation

and putting into operation, and because of the excellent price/value ratio.

On site installation and technical support are provided.

Needle loom

Habasit offers a full range of conveyor belts with polyvinyl chloride (PVC),

thermoplastic polyurethane (TPU), and thermoplastic polyolefin (TPO)

covers, with various surface structures and embossing as well as a wide

range of thickness for feeder and regular conveyor applications for needle

looms.

l High grade TPU combined with l Longer belt lifeChemical resistant polymer coating

l High lateral stiffness l Trouble free productionl Flat lying Reduced operation costs

l Conductive belt surface l Increased outputl Excellent release properties

l Flexproof joining l Reduced downtimesl Thermofix joining

Habasit crosslapper belts

ENB-6EE

ENT-6EE

Features Benefits

Based on our comprehensive experience and our

leadership position in traditional fabric belting, Habasit has

®developed the HabasitLINK modular belts range. This

state-of-the-art product line completes our offer as a single

source supplier and partner for your success. Plastic

modular belts are used successfully in a wide range of

industries like meat, poultry, fish, fruit & vegetable, bakery,

snacks, beverage and bottling, materials handling,

cardboard, tyres, automotive and many more.

HabasitLINK & KVP Plastic modular belts® ®

17

• Polypropylene PP • • More Chemical resistance

• Polyethylene (PE) • -70 to +65 • Suitable for Freezer application

• Polyoxymethylene / Acetal (POM/AC) • -40 to +60 • High Impact load

• Polyamide (PA)* • -46 to +130 • High strength & wear resistance

*(not recommended for wet conditions)

( ) +5 to +105o oC Co oC C

o oC C

o oC C

Material Temperature Range Features

Features Benefits

l Positive drive and tracking bypositively engaged belt

l Guided belt alignment

l Simple system design

l Various belt styles

l Oblong hole design

l Smooth rounded design

l Radius and straight transport

l Large variety of accessories

l Different range of plastic material

l Different pitch series

l

tracking

l Elimination of belt edge damage

l Maintenance free

l Freedom to select suitable belt

l Support of cleaning goods & sanitation measures

l Less product damage

l Less disorientation

l Easy to design the conveyor system o o

l Suitable for -70 C to +200 C temperature

l Suitable for nose bar application

No need of tensioning devices and reliable

18 19

Modular belts are an alternative to

fabrics based belts predominantly

for conveyors, logistics,

packaging, warehousing, etc.

PP (Polypropylene)

PE (Polyethylene)

POM/AC(Polyaxymethylene / Acetal)

PA (Polyamide)

® ® HabasitLINK & KVPPlastic modular belts

Large variety of plastic materials available:DP (Standard POM

[Polyoxymethylene])LF (Low-friction POM)PT (Extra low-friction

POM)TS (Extra low-friction /

Self-lubricating)PK (Extra wear-resistant)EC (Electro conductive)HT (High-temperature

resistant)WK (Extra wear-resistant

[Aramidic fiber filled])WR (Extra wear-resistant

[abrasive goods])PP (Chemical resistant,

glass fiber reinforced)CR (Extremely chemical

resistant)MD (Metal-detectable

compound)FR (Flame-retardant)MG (Patented magnetic

sensitive resin)

® HabaCHAINSlat and Flex Chains

PE (Polethylene)

PA (Polyamide)

POM (Polyoxymethylene)

PET (Polyethylene

Terephthalate)

PTFE (Polytetra-

fluorethylene)

PVC (Polyvinylchloride)

PP (Polypropylene)

®HabiPLAST extruded profiles are the optimal complement for

®HabaCHAIN slat and conveyor chains and

® ®HabasitLINK & KVP

modular belts.

®HabiPLASTProfiles, guides, wear strips

®HabaSYNC timing belts

PU (Polyurethene)

T5 - seriesT10 - series

T20 - series

AT5 - series

AT10 - series

AT20 - series

XL - series

L - series

H - series

XH - series

Reinforcement material:Steel / Aramide

l

l

l

l

l

l

l

l

l

l

l

Aramide

TF-seriesl

Polyester

TC-seriesl

Polyamide

S-series

SP-series

A-series

l

l

l

Polyurethane round belts

Polycord-seriesl

®HabaDRIVEPower transmission belts

PVC-coated

N-Line

Standard Line

l

l

High duty conveyor andprocessing belts

NBR or EPDM coversFabric coversTPU coated

H… - series

HAT - series

HAL - series

HAR - series

SAG - series

F… - series

E… - series

P… - series

Nonwoven

G… - series

l

l

l

l

l

l

l

l

l

®HabaFLOWFabric conveyor andprocessing belts

Polyamide

A-series (rubber-covered)

F-series (rubber-covered)

H-series (fabric surfaces

and rubber-covered)

l

l

l

Hamid

Non-elastic

Elastic

l

l

Polyamide

folder-gluer belts

S-seriesl

Polyamide

folder-gluer belts®CM-series (Flexfold )l

Machine tapes

Rubber-coated

seamless belts®Grabberl

Rubber-impregnated traditional style seamless belts

Panther

Apache

l

l

®GRABBER

Seamless belts

Services

20

Offering superior fabrication capabilities is a key element in Habasit Iakoka's service concept. Fabrication can take place either in the facilities of the supplier or on-site at the end user. These two approaches need different philosophies. Habasit Iakoka has solutions for both cases.

On site installation service

In cases where having the tools ready on-site is not economical you can be sure to have a Habasit Iakoka service partner nearby who can offer the required fabrication service and bring in the necessary equipment.

High quality auxiliary material

Our custom-made adhesives and meltable foils make sure that the quality of the original belt product is not compromised by the joint.

Belt product alternatives to match the desired fabrication system

For all major yarn processing applications Habasit offers alternative belt products depending on the desired jointing system:

A well adapted range of joining systems

Depending on the application, Habasit Iakoka can deliver belts joined with various joining systems or support you in doing these on-site.

Our standard joining systems are Thermofix (skived joint), Flexproof (finger joint). Quickmelt (but end joint), Step-Flex (finger over finger) and mechanical fasteners (plastic spiral lacing or a wide range of the prevalent metal fasteners are other offerings).

Tools for on-site fabrication

Since we understand your processes, we can support you with cost effective high quality tools that keep your equipment up and running. In case of emergency our tools will help to minimize breakdown time and support efficiently the joining process. Habasit offers skivers to prepare belt ends of Polyamide power transmission belts and spindle tapes prior to joining. Finger cutting devices to prepare Aramid and Polyester power transmission belts and TPU spindle tapes are in the range as well. A selection of hot pressing devices to fit your applications and guarantee optimum quality complement the range.

Joining system Flexproof Thermofix

Spindle tape W-8/HS-9 x

TS/HS x

Tangential belt TC- x

TF- x

S-range x

4

4

4

4

4

Thus we can offer the right product for your existing fabrication tools, or meet the

increasing demand for adhesive-free joining systems.

Fabrication ex works

Our state-of-the-art fabrication facilities ensure that your orders are fulfilled on time, with

optimum quality and at the best economic conditions.

Preparation and joining tools

21

AF-100/US

Finger cutting machine

TF

TC

IS-200 skiving machine

Flat Belts up to 200 mm widthS-Series

PT-100 pressBelts & tapes up to 100 mm WThermofix joint

PolyamideSpindle tapejoining pressAC Press

CD-60 – Cooling toolPQ-59 – Heating toolGuide rail with clamps

PF-61 Joining tool Heating @ 180 deg C CD-61 Cooling PressGuide rail

AF-30 – Finger cutting tool

Thermofix jointTS / HS Tapes

Storage and handling instructions

22

Adhesive

l Keep the adhesive bottle always in closed condition to avoid the water / dust contamination / spillage.

l Close the lid tightly after every use.

l For special adhesive used for belts, please ensure the expiry date before use.

l Usage of adhesives after the expiry dates will lead to weaken / damage the joint.

l Use the correct adhesive as per our recommendation.

Storage

l To protect spare tapes and belts from sun light, UV-radiation, dust, dirt. etc. keep

the tapes and belts in their original packing.

l Do not hang the belt in the stores / maintenance room in the exposed condition.

l If the parcel is open for inspection then re-pack the items as received and store.

l High humidity and high temperature will influence the shelf life and dimensional

stability of the tapes and belts.

l Maintain the stock of tapes and belts in "First in First out" basis to get maximum life

of the product.

Handling

l Handle the tapes and belts with clean hands to avoid the deposition of oil, grease etc.

l If possible, only open / remove the packing at the installation location.

l Do not kink or jolt Habasit conveyor and processing belts, or roll or pull them across dirty floors. Belts must not come

into contact with pointed, cutting or sharp-edged objects.

l Transport the belts on a firm surface (original packing), using a transportation rod in the spool core, with a fork-lift,

lifting gear, etc.

l In case of sending the belt to the manufacturer for service purpose, care to be taken that the belt should not bend below

its minimum pulley dia.

We also Cater to the needs of ...

Fitness

Businessmachines

Bottling & Beverages

Wood & BoardIndustry

Materials handling

Paper & Postal

Industry

Food & TobaccoIndustry

ElectronicsIndustry

Glass Industry

AutoTire Industry

motive &

Vegetable & Fruit Industry

Metal workingIndustry

The largest manufacturer of Synthetic sandwich …...Byculla Service Inds., Dadoji Konddeo Cross...

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