The Largest Horizontal Maching Center

The largest horizontal maching center in

HM 1000/1250 featuring heavy duty

and accuracy on an extremely rigid base.

2

HM 1000/1250 combines a high torque spindle drive and

powerful axis drives for a large chip removal rate. The massive meehanite

cast structure and wrap around box ways provide the rigidity required for

both heavy cutting and superb surface finishes.

The machine is exceptionally stable and maintains excellent positioning

accuracy and repeatability in any environment.

3

High Speed and Powerful Spindle

● Standard 6000 r/min (22/26 kW)

■Spindle power-torque diagram

4

30 min

Conti

Low

25

1989.4

2622

1679.7

495.9420.4

124.5104.9

41.235.3

125 500 2000 6000

Medium High

Power(kW)

Spindle Torque(N.m)

Spindle Speed (r/min)

● Option 6000 r/min (30/37 kW)

Power(kW)

Spindle Torque(N.m)

Spindle Speed (r/min)

3687

37

25 96 500291

20001166

60003500

302218.52989

763573

176143

35

29Low Medium High

30 min

Conti

66000000 rr//mmiinn

MMaaxx.. ssppiinnddllee ssppeeeedd

2266 kkWW ((oopptt :: 3377 kkWW))

MMoottoorr ((3300 mmiinn))

The 3 speed spindle head combines high speed and high torque for a wide range ofcutting applications. The standard 6000 r/min spindle has 1989.4 N.m of low end torque.The spindle features two double row cylindrical roller and an angular thrust bearing. Thebearings are assembled using a stepped sleeve system which allows precise adjustmentand eliminates the possibility of assemble damage associated with lock nut system.

High torque Fanuc servo motors are mounted directly to the ballsscrews to eliminate servo lag or error. Each ball screw is fullyprotected by rigid coupling. These couplings prevent damage inthe event of a sudden impact with the work peice or table andcan be easily reset.

OOiill ccoooolleerr

The refrigerated cooling system maintainsa uniform spindle temperature requiredfor high accuracy and extendedproduction. Thermo sensors regulate thetemperature of the oil which is circulatedthrough oil jackets around the spindle, aswell as the drive shaft bearings, gears, andmotor flanges.

DDuuaall ccoonnttaacctt ssyysstteemm ((BBiigg pplluuss::SSttdd..))

The dual contact system offers simultaneous dual contactbetween the machine spindle face and toolholder flange face,as well as the machine spindle taper and long toolholder tapershank. This system is based on the most currently availablestandards for BT, DIN and CAT flange tooling.

■Higher rigidity

■Improved ATC repeatability, surface finish and higher precision machine

■Extended tool life

Dual contact faces

BBaallll SSccrreewwss && AAxxiiss DDrriivveess

5

Tool Magazine

Automatic Pallet Changer

88..55ss (T-T-T)

TTooooll cchhaannggee ttiimmee

6600 ttoooollss {Opt:90/120/196}

TTooooll ssttoorraaggee ccaappaacciittyy

The automatic tool changer is completely separate from the machine body,eliminating any adverse effects on machining. The tool changer is external to thecutting area and is fully protected from chip and coolant. Heavy 25kg tools up to650mm long and 300mm diameter can be effortlessly accommodated. The fixedaddress design automatically returns tools back to their original magazineposition and reduce the collision when oversize tooling is used. Manual loadingof the bidirectional magazine is facilitated by a convenient foot switch whichreleases the tool. Tools in the magazine can be safely changed during machineoperation.

AAuuttoommaattiicc ttooooll cchhaannggeerr

MMaaxxiimmuumm ttooooll ssiizzee

D m

m

L mm

ø 113300 mmmm ((CCoonnttiinnuuoouuss))

ø 330000 mmmm ((AAddjjaacceenntt ppoorrttss aarree eemmppttyy))

MMaaxx.. ttooooll ddiiaammeetteerr

665500 mmmm

MMaaxx.. ttooooll lleennggtthh

2255 kkgg

MMaaxx.. ttooooll wweeiigghhtt

ø2000 mm

ø1600 mm

1475

mm

Table

Workepiece

80 m

m

80 mm

3000 kg

MMaaxx.. WWoorrkkppiieeccee SSiizzee..

The standard two station parallel shuttle automatic pallet changer is positioned byball screw and induction motor. Adjustable speed by inverter allows heavy workpieces to be exchanged stably. The pallet is positioned by four taper cones. An aircleaning system eliminates any contamination from chips or dust, and guarantees high positioning accuracy. 15400kg of clamping force assures stability during heavy cutting.

Pallet index degree 11˚Pallet index time (90。。) 44..22 ss

HHMM 11000000 HHMM 11225500Pallet size (mm) 1000 x 1000 1250 x 1250Max.workpiece size (mm) ø2000 x H1475 ø2000 x H1725Max.workpiece weight (kg) 3000APC stroke (mm) 2100(HM 1000 / 1000L)

HM 1000

6

Rigid Structure Bed and Column

The heavy cast iron construction provides the rigidity needed for the most demandingcutting conditions. Every component has been designed to prevent deformation. Highquality meehanite castings provide excellent dampening characteristics. HM 1000/1250have solid box ways which are induction hardened and ground. A fluorplastic resin isbonded to the mating surfaces and then hand scraped to insure perfect fit. This superiorprocess provides a low friction coefficient for excellent repeatability and fast rapidtraverse rates as well as a full contact bearing surface for unsurpassed rigidity. The largediameter ball screws are preloaded on both ends for accurate and responsive positioning.

TTrraavveell aaxxeess ((XX//YY//ZZ))

22110000//11225500//11225500 mmmm ((HHMM 11000000))

22110000//11550000//11550000 mmmm ((HHMM 11225500))

All guideways are wide box type for unsurpassed long-termrigidity and accuracy. The guideways are induction hardenedand precision ground. Fluroplastic resin is boned to themating surfaces and then hand scraped to ensure perfect fitand tolerances. The fluroplastic resin with the forced waylubrication combine to provide a low friction surface andvirtually eliminates guide wear. All guideways are fullyprotected from chips and damage.

Rapid traverse

Guideways and Axis Drives

2244 mm//mmiinn

Box guideways provide higher dampening property with besttechnology for heavy duty applications.

7

Cutting Performance

Optional Equipment

FFaaccee mmiillll Carbon sreel (SM45C)

Ø125 Face mill (8Z)

DDrriillll Gray casting (GC30)

Ø75 Drill (2Z)

TTaapp Carbon sreel (SM45C)

12mm

100mm

75mm

12mm

100mm

12mm

100mm

75mm75mm

12mm

100mm

75mm

Machining rate

Spindle speed Feedrate

Machining rate

Spindle speed Feedrate

Tool

Spindle speed Feedrate

331188 cm3/min

113377 rr//mmiinn 7722 mmmm//mmiinn

11220000 cm3/min

330088 rr//mmiinn 11000000 mmmm//mmiinn

MM5566××PP55..55

112200 rr//mmiinn 666600 mmmm//mmiinn

90/120 tools Matrix Magazine (196 tools) Shower coolant T-slot pallet Chip conveyor / Bucket

Through the spindle coolant system Linear scale feedback system Built-in rotary table (0.001。)

Coolant gun

Automatic tool length measurement with sensor Automatic measuring system

Oil mist collector Semi-dry unit

Air+Oil mist

Misting device

• Automatic power on

• Automatic power off

•Multi-pallet magazine (6 stations)*

•Oil skimmer

• Test bar

• Tool monitoring system

Marked by * should be reviewed in detail before contract.

8

2296

3064

14501082758 1450 1082

803

1493

929

590

3815

5822

5064

3130

758

965 1252 1340 600

967 47802100

9733 (60 tools)

1020 525 560 560 525 525

10216 (90 tools)10840 (120 tools)

3715 271

624483

1642 219

unit : mm

External Dimensions

unit : mm

Spindle Nose & Workpiece Interfence Range

Side ViewFront View

Top View

2532 25321040

2100

AP

C S

trok

e

1040

ø2000

ø2000

Max. Workp

iece Diameter

ø25

6ø

110

ø26

0

11 58 37022

18

9

ø27

0

HM 1000

9

unit : mm

unit : mm

Pallet Dimensions

Tool Shank

12.7 ø7(GAGE PIN)

TAPER GAGE LINE11.1

60。15.92 3.18

35 101.635.5 37.2

40 45.2

35.25

5

"T"45。

30。

7.07

ø98

.45

ø91

.25

ø70

.1

ø69

.85

ø25

ø25

.7

ø38

ø23

ø17

ø25

7/24 TAPER

"T"

3.2

25

34 3037.7 35.5

101.7519.1

170.8

ø21

ø36

3025

.7

ø10

7.25

ø97

.5ø

91.2

5

ø69

.85

ø28

Max

ø80 M

ax

60。15

60°

35 101.8

35.4

3

Ø69

.85

Ø85

Ø40

.1

25.7

Ø10

0

7/24 TAPER ISO No.50

M24x3

85

304532

8

1010

45°M24 x 3

Ø38

Ø23

Ø17

36-M20 TAB,DP 40

EDGE-LOCATOR

EDGE-LOCATOR

EDGE-LOCATOR

100

500 500

100160 160 160 160

1000

125

125

175

175 10

00

100

35

100

160

160

160

160

500

500

160

160

285

285

8080

270

36

18

485 80

4040

1864100

36

3-M16 HEXSOCKET

HEAD BOLT

EDGE-LOCATOR

125

125

175

175 10

00

35

500

500

285

285

8080

270

36

18

485 80

4040

1864100

36

3-M16 HEXSOCKET

HEAD BOLT

22H8

16+

2 0

37+3 0

24

100

500 500

100160 160 160 160

1000

160

<T HOLE DETAIL>

•BT50 Tool (Standard)

•Tap Pallet (Std.) •T-slot Pallet (Opt.)

•DIN50 Tool (Option)

Pull-stud (MAS 403-P50T-l)

•CAT50 Tool (Option)

• Design and specifications are subject to change without notice.• We do not responsible for difference between the information in the catalogue and the actual machine.

10

Machine Specifications

X-axis (column longitudinal) mm 2100

Y-axis (head vertical) mm 1250 1500

Z-axis (pallet table cross) mm 1250 1500

Distance from spindle center to pallet top mm 75 ~ 1325 50 ~ 1550

Distance from spindle nose to table center mm 250 ~ 1500 285 ~ 1785 (385 ~ 1785)*

Pallet size mm 1000 x 1000 {1250 x 1000}** 1250 x 1250

Pallet loading capacity kg 3000

Pallet surface 36-M20 x P2.5 60-M20 x P2.5

Pallet index degree deg 1˚ {0.001˚}

Max. spindle speed r/min 6000

Spindle taper ISO #50, 7/24 Tapper

Max. spindle torque N.m 1989.4

Rapid traverse rate (X/Y/Z) m/min 24

Cutting feedrate mm/min 12000

Type of tool shank MAS403 BT50

Tool storage capacity 60 {90 / 120 / 196}

Max. tool diameter mm ø130

Max. tool diameter without adjacent tools mm ø300

Max. tool length mm 650

Max. tool weight kg 25

Method of tool selection Fixed address

Tool change time (tool-to-tool) s 8.5

Tool change time (chip-to-chip) s 13.5

Number of pallet ea 2

Type Parallel shuttle

Pallet change time s 55

Spindle motor (30min) kW 26

Feed motor (X/Y/Z/B) kW 6.0 / 6.0 / 6.0 / 4.0

Electric power supply (Rated capacity) kVA 70

Compressed air supply MPa 0.54

Coolant tank capacity L 1000

Lubrication tank capacity L 4.3

Machine height mm 3815 4065

Machine dimensions (L x W) mm 9733 x 5822 9747 x 5822

Machine weight kg 29000 31500

Descriptions HM 1000 HM 1250

Travel

Table

Spindle

Feedrate

Automatic

tool changer

Automatic

pallet changer

Motor

Machine size

Tank capacity

Power source

• Assembly & Operation tools

• Coolant tank & Flood coolant

• Door interlock for safety

• Full enclosure splash guard

• Installation parts

• Oil cooler & spindle cooling system

• Operator call lamp (Red, Yellow, Green)

• Portable MPG

• Screw conveyor

• Work light

Standard Feature

Note : { } are optional * : Distance from spindle nose to table center during the pallet B-axis indexing.** : If you choose pallet size 1250 x 1000mm, the stroke of z axis is adjusted 1200mm.

11

NC Unit Specifications (Fanuc 31i-MA)

- Optional stop M01- Part program storage 640 m- Program number O4-digits- Program protect- Program stop / end M00 / M02, M30- Programmable data input

Tool offset and work offset are entered by G10, G11- Sub program Up to 10 nesting- Tape code ISO / EIA Automatic discrimination- Work coordinate system G54 - G59- Additional work coordinate system(48 Pairs) G54.1 P1 - 48 pairs- Coordinate system rotation G68, G69- Extended part program editing- Macro executor

OOTTHHEERRSS FFUUNNCCTTIIOONNSS ((OOppeerraattiioonn,, SSeettttiinngg && DDiissppllaayy,, eettcc))- Alarm display- Alarm history display- Clock function- Cycle start / Feed hold- Display of PMC alarm message Message display when PMC alarm occurred- Dry run- Ethernet function(Embeded)- Graphic display Tool path drawing- Help function- Loadmeter display- MDI / DISPLAY unit 10.4˝ color LCD, Keyboard for data input, soft-keys- Memory card interface- Operation functions Tape / Memory / MDI / Manual- Operation history display- Program restart- Run hour and part number display- Search function Sequence NO. / Program NO.- Self - diagnostic function- Servo setting screen- Single block- External data input- Multi language display

OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSS- 3-dimensional coordinate conversion- 3-dimensional tool compensation- Addition of tool pairs for tool life management 1024 pairs- Additional controlled axes max. 12 axes per 1path- Additional work coordinate system G54.1 P1 - 300 (300 pairs)- DSQ 2 200 block preview

(AICC II + Machine condition selection function + Data server + 1GB)- DSQ 3 600 block preview

(AICC II with High speed processing + Machine condition selection function + Data server + 1GB)- Automatic corner override G62- Chopping function G81.1- Cylindrical interpolation G07.1- Dynamic graphic display (This can t use with the EZ Guide-i)

Machining profile drawing- Interpolation type pitch error compensation- EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4˝ Color TFT- Tape format for FS15 - Increment system 1/10- Figure copying G72.1, G72.2- Manual handle feed 2/3 unit- Handle interruption- High speed skip function- Involute interpolation G02.2, G03.2- Machining time stamp function- No. of Registered programs 1000 ea- Number of tool offsets 400 / 499 / 999 / 2000 ea- Optional block skip addition 2~9 blocks- Part program storage 1280 / 2560 m- Playback function- Polar coordinate command G15 / G16- Polar coordinate interpolation G12.1 / G13.1- Programmable mirror image G50.1 / G51.1- Remote buffer- Scaling G50, G51- Single direction positioning G60- Stored stroke check 2 / 3- Tool load monitoring function (Doosan)- Doosan tool management package I- Tool offset G45 - G48- Position switch- Optional angle chamfering / corner R

AAXXEESS CCOONNTTRROOLL- Controlled axes 4 (X,Y,Z,B)- Simultaneously controllable axes 4 axes

Positioning (G00)/Linear interpolation (G01) : 3 axesCircular interpolation (G02, G03) : 2 axes

- Backlash compensation- Emergency stop / overtravel- Follow up- Least command increment : 0.001mm / 0.0001˝- Least input increment : 0.001mm / 0.0001˝- Machine lock all axes / Z axis- Mirror image Reverse axis movement

(setting screen and M - function)- Stored pitch error compensation

Pitch error offset compensation for each axis- Stored stroke check 1 Overtravel controlled by software

IINNTTEERRPPOOLLAATTIIOONN && FFEEEEDD FFUUNNCCTTIIOONN- Positioning G00- Linear interpolation G01- Circular interpolation G02, G03- 2nd reference point return G30- Dwell G04- Exact stop check G09, G61 (mode)- Skip function G31- Reference point return G27, G28- 2nd reference point return G30- 3rd / 4th reference return- Feed per minute mm / min- Rapid traverse override F0 (fine feed), 25 / 50 / 100 %- Feedrate override (10 % increments) 0 - 200 %- Jog override (10 % increments) 0 - 200 %- Override cancel M48 / M49- Manual handle feed(1 unit)- Manual handle feedrate 0.1/0.01/0.001 mm- Automatic acceleration/deceleration- Helical interpolation- DSQ1(AICC II + Machine condition selection function) 200 block preview- Thread cutting, synchronous cutting- Program restart- Automatic corner deceleration (Specify AI Contour control II)- Feedrate clamp by circular acceleration- Linear ACC/DEC before interpolation (Specify AI Contour control II)- Linear ACC/DEC after interpolation- Control axis detach- Rapid traverse bell-shaped acceleration/deceleration- Smooth backlash compensation

SSPPIINNDDLLEE && MM--CCOODDEE FFUUNNCCTTIIOONN- M- code function M 3 digits- Spindle orientation- Spindle serial output- Spindle speed command S5 digits- Spindle speed override (10 % increments) 50 - 150 %- Spindle output switching - Retraction for rigid tapping- Rigid tapping G84, G74

TTOOOOLL FFUUNNCCTTIIOONN- Tool nose radius compensation G40, G41, G42- Number of tool offsets 200 ea- Tool length compensation G43, G44, G49- Tool number command T3 digits- Tool life management Geometry / Wear and Length / Radius offset memory- Tool offset memory C- Tool length measurement

PPRROOGGRRAAMMMMIINNGG && EEDDIITTIINNGG FFUUNNCCTTIIOONN- Absolute / Incremental programming G90 / G91- Auto. Coordinate system setting- Background editing- Canned cycle G73, G74, G76, G80 - G89, G99- Circular interpolation by radius programming- Custom macro B- Custom size 512 kb- Addition of custom macro common variables- Decimal point input- I / O interface RS - 232C- Inch / metric conversion G20 / G21- Label skip- Local / Machine coordinate system G52 / G53- Maximum commandable value ±99999.999 mm (±9999.9999 inch)- No. of Registered programs 500 ea- Optional block skip *) Pre discussion required

http://domss.doosaninfracore.com

Design and specifications are subject to change without prior notice. EU0902SPi-ser

Sales & Support Network

Head Office : Doosan Tower 22nd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699 E-mail : master@domss.com

Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A.Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany.Tel : ++49-2173-8509-10 Fax : ++49-2173-8509-60

China Representative Office : Building 13, Room. 140 Tianlin Road, Shanghai City Tel : ++86-21-6440-3384 Fax : ++86-21-6440-3389

ARGENTINA/Rosario AUSTRALIA/Melbourne/Sydney AUSTRIA/Vienna BELGIUM/Gullegem BRAZIL/Sao paulo BULGARIA/Sofia CANADA/Edmonton/Montreal/Toronto/Vancouver

CHILE/Santiago CHINA/Beijing/Chongqing/Guangzhou/Shanghai/Shenyang COLOMBIA/Bogota CZECH/Brno DENMARK/Randers EGYPT/Cairo FINLAND/Tampere FRANCE/Annecy

GERMANY/Dusseldorf GREECE/Athens HONG KONG/Kowloon HUNGARY/Budapest INDIA/Bangalore/Pune INDONESIA/Jakarta IRAN/Tehran ISRAEL/Herzlia ITALY/Parma

MALAYSIA/Kuala Lumpur/Penang/Johor Bahru MEXICO/Guadalajara /Mexico City /Monterrey /Vera Cruz NETHERLANDS/Goorn NEW ZEALAND/Auckland NORWAY/Oslo PAKISTAN

/Islamabad/Karachi/Lahore PHILIPPINES/Manila POLAND/Krakow PORTUGAL/Lisbon ROMANIA/Bucharest RUSSIA/Moscow SAUDI ARABIA/Riyadh SINGAPORE/Singapore

SLOVENIA/Ljubljana SOUTH AFRICA/Kempton Park SPAIN/Barcelona SWEDEN/Stockholm SWITZERLAND/Zurich TURKEY/Istanbul THAILAND/Bangkok U.A.E/Sharjah

U. K./Leamington U.S.A./Atlanta/Birmingham/Charlotte/Chicago/Cincinnati/Cleveland/Dallas/Denver/Detroit/Houston/Indianapolis/Kansas City/Little Rock/Los Angeles/Milwaukee/Minneapolis

/New Orleans/Norfolk/Philadelphia/Phoenix/Pittsburgh/Portland/Rochester/Salt Lake City/San Diego/San Francisco/Seattle/Springfield/St. Louis/Tampa/Trenton/Tulsa VENEZUELA/Valencia

VIETNAM/Hanoi/Ho Chi Minh City