The iSCADA Platform - · PDF fileSolution using the iSCADA platform. Technology & Product...
Transcript of The iSCADA Platform - · PDF fileSolution using the iSCADA platform. Technology & Product...
Presented by Eddy CHEAHMay 2017
The iSCADA Platform
SCADA technology and theInternet of Things (IoT)
Evolution and innovations in Supervisory Control And Data Acquisition (SCADA)
Systems in the internet era
iSCADA – Monitoring into the Future
S C A D A P o i n t - t o - P o i n t
Data resides in RTUs
& Monitoring Station
Remote User
Monitoring Station
RTU RTU RTU
Site 1 Site 2 Site N
Radio telemetry or
long distance phone calls
P o i n t - t o - P o i n t , We b E n a b l e d
Data resides in RTUs
& Monitoring Station
Remote User
Monitoring Station
RTU RTU RTU
Site 1 Site 2 Site N
Separate web login
to each remote site
Internet Internet InternetStatic Public IP address
required for every site
D i s t r i b u t e d , P o i n t - t o - P o i n t
Site 1 Site 2 Site n
Region 1
Region 1
Site 1 Site 2 Site n
Region 2
Region 2
Site 1 Site 2 Site n
Region n
Region n
National Data Scattered
over many locations
Remote User
Monitoring Station
Management &
Maintenance challenge for
multi-tier, multi server
system
D i s t r i b u t e d , P o i n t - t o - P o i n t , We b E n a b l e d
Site 1 Site 2 Site n
Region 1
Region 1
Site 1 Site 2 Site n
Region 2
Region 2
Site 1 Site 2 Site n
Region n
Region n
National Data Scattered
over many locations
Internet
Users / Public
Management &
Maintenance challenge for
multi-tier, multi server
system
H o s t e d , E n d - t o - E n d I P
Site 1 Site 2 Site n
Region 1
Site 1 Site 2 Site n
Region 2
Site 1 Site 2 Site n
Region n
Users / Public
Hosted Model Benefits
No Capex for Software
No Software upgrade cost
No IT infrastructure issues
No IT human resources issues
Low Cost of Ownership
iSCADATechnology Platform
P r o d u c t : D i f f e r e n t i a t i o n
H i g h C o n c u r r e n c y & S c a l a b i l i t y
Modem
RTU
Front End ProcessorsFront End Processors
Modem
RTU
Modem
Modem
RTU
Modem
Modem
Modem
RTU
Modem
Modem
Modem
RTU
High Concurrency
&Scalability
P r o d u c t : D i f f e r e n t i a t i o n
C o n n e c t i v i t y A r c h i t e c t u r e s
Mesh Party Line Point-to-Point Point-to-Point
MonitoredStation
MonitoredStation
MonitoredStation
MonitoredStation
MonitoringStation
SCADA
MonitoredStation
MonitoringStation
SMS
MonitoredStation
MonitoringStation
Telemetry
MonitoredStation
MonitoredStation
MonitoredStation
Internet
MonitoredStation
P r o d u c t : A d va n t a g e
L o w e r P r i c e / H i g h e r P e r f o r m a n c e
Co s t
Technology / Performance
S C A D A / iSCADA
SensorMeterSwitch P
L C
R T
U
InternetSensorMeterSwitch P
L C
R T
USensorMeterSwitch P
L C
R T
U
SCADA
SensorMeterSwitch
SensorMeterSwitch
SensorMeterSwitch
Internet Gateway
InternetInternet
Protocol (IP)
Event-driven (Push)
IP
IP
Data Resides in the Internet
S ys t e m A d va n t a g e s
SensorMeterSwitch
SensorMeterSwitch
SensorMeterSwitch
Internet Gateway
InternetInternet
Protocol (IP)
Event-driven (Push); accepts
commands
IP
IP
Data Resides in the Internet
•Accepts data directly from device (sensor/switch/meters)•Converts data into TCP-IP packet•Secures data through encryption•Transmits data into internet (via LAN, WAN, GPRS, etc.)•Accepts user commands from user via internet link•Executes command / provides feedback on execution•‘Virtual’ gateway can be configured to accept data directly from existing monitoring system (subject to development)
iSCADA Panel (RTU)
Sensors
4 – 20 mA
0 to 5 V
Volt-Free Contact
ModBus Protocol
Pulse
Temperature & Humidity Sensor: 4-20mA
Magnetic Switch, Control Relays: Volt-Free Contact
Electrical Parameters: ModBus Protocol
iSCADA Server at Time
(MTU)iSCADA Gateway (RTU)
Primary Connectivity: LAN
Back-Up Connectivity: GPRS
The iSCADA system has a auto-switch over when the primary connectivity fails.
The system accepts any GPRS SIM Card and any TCP/IP LAN (RJ45) cables.
Protocol : TCP / IP
S ys t e m A d va n t a g e s
SensorMeterSwitch
SensorMeterSwitch
SensorMeterSwitch
Internet Gateway
InternetInternet
Protocol (IP)
Event-driven (Push); accepts
commands
IP
IP
Data Resides in the Internet
•Data collection from iSCADA Gateway or existing 3rd party monitoring system•Gateway device and sensor/meter/switch management•Encryption/decryption and data integrity check•Device and sensor control
Alert Management•SMS and Email•Recurrence/Escalation•Scheduling
System SupervisionData Hosting / Data Processing
Gateway Interface
User InterfaceiSCADA Core Engine
Data Control•Custom Monitoring Panel•Data Organisation/Processing•Data Security – Login & Encryption
Monitoring Interface (KPI & Reports)
S e r ve r M o d u l e s & U s e r I n t e r f a c e
iSCADA Server User PC
Protocol: TCP/IP
Administration Module
Monitoring Module
Configuration
Alerts
Advanced multi BROWSER
capability
Trending
Reporting Module
S ys t e m C h e c k F a i l
iSCADA Server at Time
(MTU)
ALERTS
SMS
iSCADA Interface
(Visual & Audio)
ALERTS
System Check Fail:
iSCADA Server is programmed to ensure that it hears from all iSCADA
Gateways within a specified duration. This is regardless if there is new data or
not. If it has failed for more than two of the programmed duration, the iSCADA
Server will send out pre-programmed alerts.
S ys t e m A d va n t a g e s
SensorMeterSwitch
SensorMeterSwitch
SensorMeterSwitch
Internet Gateway
InternetInternet
Protocol (IP)
Event-driven (Push)
IP
IP
Data Resides in the Internet
•Mature and stable system (Launched in 2003 as complete end to end system)•Widely deployed in many disparate usage environments•Versatile, flexible and efficient in complementing existing SCADA systems•Adaptable to meet disparate and diverse secure monitoring requirements•Very cost effective as stand alone machine to machine monitoring and control solution•Highly scalable to address data collection across multiple sites in geographically diverse locations•Innovative Gateway-Server design engenders high data concurrency•Very rapid implementation as server is already in place
This the Implementation of a complete
Internet of Things(IoT)
Solution using the iSCADA platform
Technology & Product Evolution
ServerVersion 3
Gateway3000 Series
Real time processing
SW
ServerVersion 2
Gateway2000 Series
ServerVersion 1
Gateway1000 Series
2003
2006
2012
S ys t e m E vo l u t i o n
Internet
Data Resides in the Internet
Internet Gatewa
y
°C
RHAir
Quality
Electricity
Water Flow
Water Volume
Water Energy
Valve / Switch /
RelayCamera
Charts
Reports
Live Data
Alerts
Control
BMS
T h e i S C A D A Te c h n o l o g y P l a t f o r m
T h e i S C A D A Te c h n o l o g y P l a t f o r m
Energy Monitoring
Efficiency, Cost Mitigation,
Max. Demand & Automated
Billing Technology
FacilityInternalEnergy
DistributionInfrastructure
Monitored by
Ind.Rev.
Meters
TNB
Hotels
Apartmentsor Residences
Individual Units
Office Towers Individual Units
ShoppingComplex
Individual Units
Large Tennants
Cooling & Lighting
Individual Circuits
Energy Distribution Infrastructure
Hosted
iSCADA Server
iHEPS
Gateway
UtilityRevenue
Meter
UtilityRevenue
Meter
Hotels
Individual Units
Office TowersCooling & Lighting
Individual Circuits
Large Tennants
KWh
Meters
Existing Energy Billing Infrastructure
iHEPS
iSCADA (iHEPS) Gateway installed and connected to TNB revenue (KWh) meters (no supply interruption)
User’s PC
Site 1 : Energy Meters (Utility) Site 2: Energy Meters (Utility)
Gateway
LAN, WAN, PSTN, GSM, GPRS, Radio, ACeS, or VSAT
Gateway
Energy Profiling
10-Level Escalating Alerts
iSCADA ServerUniversal access
Data collection/presentation from existing utility meters using iSCADA Technology
Jan 2011 April 2011
Demand Profile Jan 12 to 19 2011 Demand Profile April 20 to 27 2011
Demand reduced by 252 KW
(2% Savings)MD savings of (252 x 23.93)
RM 6,030.36
BV2 Demand Profile (Nov 2010 to April 2011)
2054 KW
1802 KW
Jan 2011
April 2011
BV2 Max. Demand Profile (Jan & April 2011)
Demand
reduced by 252
KW
Net savings of
(252 x 23.93)RM6,030.36
Fire Safety
Remote Alerts & Failure
Detection
FIRE ALARM PANELAC FailCharger FailCommon FaultBell FaultZone FaultCommon Alarm
HOSE REEL
SPRINKLERHYDRANTCO2 SystemFi
re A
larm
Pan
els
Safety - F i re Alarms
FAP
Client Side
Equipment
CMSCMS
H/W & S/W
BombaFire Alarm
Signal Telephone
exchange
Existing System
iFSPFAP
Fire Alarm
Signal
Option 1
Location
Bomba Station
Bomba HQ
Client
Others
iBoSS
+ SMS
Client Side
Equipment iBoSS (iFSP1) System
False Alarm
Tracking &
Mitigation System
Fire Safety – National Fire Alarm Monitoring iBoSS Solution
iBoSS Level 2 System
Bomba Station
Bomba HQ
Client
Others
iBoSS
+ SMS
iFSP2
Fire Alarm Signal
Option 1
Option 2
Client Side
Equipment
Water Levels
Environment
Sprinkler, Pumps
Sub Panels : Gas
User Side
Equipment
Server Side
Two ways
communication
iBoSS Level 3 System
Bomba Station
Bomba HQ
Client
Others
iBoSS
+ SMS
iFSP3Fire Alarm Signal
Option 1
Option 2
Client Side Equipment –
Real time addressable FAP
Energy Efficiency
Water Levels
Future Apps.
Sprinkler, Pumps
Sub Panels : Gas
User Side
Equipment
Server Side
?
Safety - F i re Alarm PanelsC o n s o l i d a t e d V i e w
Water Supply
Monitoring
&
Other applications
PUMP PANELGROUND TANKSUCTION TANK
AC FailPump TripPump RunWater LevelOver flowFlow-rateW
ATE
R R
ETIC
ULA
TIO
NeMaintenance - Water Ret icu lat ion
System
eMaintenance - Ser ver Rooms
DATA CENTRETemperatureHumidityAC FailDoor OpenkWh Metering
PRECISSION AIR-CONDRun / StopTripSE
RV
ER R
OO
MS
eMaintenance - Generators , UPS
GENERATORRun / StopBattery FailOver-speedOil PressureHigh TempOverloadTrip
UPSMains FailBattery FaultOverloadFaultAlarmBattery LowG
ENER
ATO
R &
UP
S
Chi l ler Monitor ing(Hydronics )
Flow-rateTemperatureThermal EnergyChiller EnergyChiller EfficiencyPhase CurrentVoltagesC
HIL
LER
SY
STEM
Vibration
iNEST
iNEST
Sand
Temperature
10 cm. above
nest top Nest bottom
Nest center
Nest top
iNEST Components :
Junction Master
Figure 20: Architecture of the final iNEST system as of August 2014 for period 3
Zigbee Master
Cabin
Beach
Master Panel
Satellite Modem
Udang Susu
Sensor Box (Temperature
)Nest 9
Sensor Box (Temperature
)Nest 10
Jerung Sapi
Sensor Box (Temperature
)Nest 4
Sensor Box (Vibration)
Nest v2
Sotong Biasa
Sensor Box (Temperature
)Nest 6
Sensor Box (Vibration)
Nest v4
Ikan Kelisa
Sensor Box (Temperature
)Nest 3
Sensor Box (Temperature
)Nest 8
Ketam Batu
Sensor Box (Temperature
)Nest 5
Sensor Box (Vibration)
Nest v1
Ikan Pari(Control)
Sensor Box (Temperature
)Nest 1
Sensor Box (Temperature
)Nest 2
Ikan Kunyit
Sensor Box (Temperature
)Nest 7
Sensor Box (Vibration)
Nest v3
iSCADA Server
TCP/IP
Digital Signage
Email / SMS
Building Owner / Tenants
iSCADA Gateway
BAS
iSCADA Tunnel
OPC Client
OPC Server
……
Power MetersPV Panels
Inverters Data Loggers
Modbus/RTU
iSCADA Gateway
TNB MeterFire Alarm SystemLift SystemTemperature &
HumidityServer Room
Environment Monitoring
3
2
Optional
The PANASONIC ECO Visualisation overall architecture
• TNB revenue meter - iHEPS;
• tenant meters - iTEMS; • Can work with any meters with pulse output; or with ModBus
communications.
• Ability to detect malfunctioning meters
• Tenants can login to view their own data, on a real-time basis. This is to
prevent bill disputes.
• chiller system monitoring/operations evaluation - iHVAC
• temperature and humidity of Mall
• Water (cost allocation); gas billing - iTEMS
• Water Reticulation system (pump status: run / stop / trip,
water levels, flow rates) – iH2O
• Fire safety (direct connection to BOMBA) - iBoSS
• Server Room
iSCADA facility operations solution
Questions & Clarifications