The Glenair Family of Qualified MIL-PRF-29504 Fiber … Optic Termini MIL-DTL-38999 Connectors...

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MIL-DTL-38999 Fiber OpticConnection System

Better Ferrule Design Translates to Better Optical PerformanceGlenair’s unique alignment techniques maximize optical performance and provide reliable,

repeatable interconnection of optical fibers. Ferrule design, critical to the performance of the termini, has traditionally relied on a machined stainless steel ferrule incorporating a precision micro drilled hole. Glenair’s unique precision ceramic ferrules, with concentricity and diametric tolerances controlled within a micron (.00004 of an inch) meet the needs of high bandwidth and low allowable insertion loss applications. In fact, Glenair’s ferrules are approximately 10 times more accurate than alternative designs, and have reduced insertion loss values from 1.5dB to less than .5dB (typical loss for Glenair termini is .3 dB).

Connector System Accomodates Both Fiber Optic and Electrical ContactsGlenair's MIL-PRF-29504/4 and /5 Qualified Fiber Optic Termini are specifically designed

for use in the D38999 Series III connector, and provide optimal performance when compared to other fiber optic termini. And because Glenair’s precision manufactured D38999 style connectors exactly conform to the MIL-DTL-38999 specification, they can accept standard size MIL-C-39029 size 16 electrical contacts as well.

NOTE: M39029/58-364 size 16 electrical pin contacts and M39029/56-352 size 16 electrical socket contacts may also be used in hybrid configurations with the M29504 fiber optic contact. So, for advanced, tactical optical, electrical or hybrid optical/electrical applications, Glenair’s MIL-DTL-38999 style connectors provide maximum flexibility and performance.

The Glenair Family of Qualified MIL-PRF-29504 Fiber Optic Termini and Composite MIL-DTL-38999 Type Connectors Provide Precise Optical Performance

PRODUCT FEATURES

Stainless Steel Body

Precision Ceramic Alignment Sleeves

Optional Stainless Steel Alignment Sleeves

Precision Ceramic Ferrule

Stainless Steel Protective Thread-On Cover

Size 16 Cavities Accept Both M29504 Fiber OpticContacts and M39029 Electrical Contacts

Concentric and Diametric Tolerances Controlledwithin One Micron (.00004 of an Inch)

Same Day Availability

Available from BTC Electronic Components, Inc. 1-800-526-2828 or 919-556-8900 www.btcelectronics.com

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APPLICATION NOTES

1. Assembly packaged in plactic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule, Alignment Sleeve: Zirconia Ceramic/N.A. or Stainless Steel/Passivate. Terminus Assembly: Stainless Steel/Passivate Spacer, Spring, and cover: Stainless Steel/Passivate Shrink Tube: Kynar/N.A3. Alignment Sleeve & Protective Cover can also be ordered separately (Table II).4. Metric dimensions (mm) are indicated in parentheses.

5. Threaded protective cover must be retained using Thread locker “Loctite 222” prior to insertion and fully seated against Terminus body as shown. See Assembly Proce- dure on page B-8 for complete termination instruction.6. See 182-001S for Socket Terminus Polishing Tool.7. Recommended insertion/removal tool: P/N: M81969/14-03 or equivalent8. Consult factory for qualification status.

Product SeriesBasic NumberDash Number (Table I)K = StainlessSteel Alignment Sleeve(Omit for Ceramic Alignment Sleeve)

181-001-126 K

.346 (8.8) .246 (6.7)

.113 (2.9) .082 (2.1)

PROTECTIVE COVER ALIGNMENT SLEEVE(Included with Terminus)

1.132 (28.8)1.025 (26.0)

.537 (13.6)

Protective Cover

Alignment Sleeve

.080 (2.0) Max Dia. Cable

.500 (12.7)

.069 (1.8) Dia

Shrink Tube

Bottoming SurfaceSee Note 5

A Dia

.062 (1.6) Dia

.116 (3.0)

.114 (2.9)Dia

.110 (2.8)

.092 (2.3)

181-001Size 16 Fiber Optic Socket Terminus

MIL-PRF-29504/5

o o

.130 Maxo


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181-001Size 16 Fiber Optic Socket Terminus

MIL-PRF-29504/5

TABLE II: TERMINUS ACCESSORIESAssembly Dash

NumberTerminus

Accessories181-001-S Ceramic Alignment Sleeve

181-001-K Stainless Steel Alignment Sleeve

181-001-C Protective cover

TABLE I: FIBER SIZEAssembly

Dash NumberFiber Size

Core/Cladding**A Dia.

(Microns)Reference OnlyM29504/5-XXXX

181-001-125 9/125 (Singlemode) 125.5 M29504/5-4237*

181-001-126S 9/125 (Singlemode) 126 M29504/5-4238*

181-001-126 50/125 & 62.5/125 126 M29504/5-4239*

181-001-127 50/125 & 62.5/125 127 M29504/5-4046

181-001-142 100/140 142 M29504/5-4049

181-001-144 100/140 144 M29504/5-4050

181-001-145 100/140 145 N/A

181-001-156 62.5/125/155 (Polyimide) 156 M29504/5-4240*

181-001-157 62.5/125/155 (Polyimide) 157 M29504/5-4241*

181-001-173 100/140/172 (Polyimide) 173 M29504/5-4088

181-001-175 100/140/172 (Polyimide) 175 M29504/5-4242*

181-001-231 200/230 231 N/A

181-001-236 200/233 236 M29504/5-4243*

181-001-286 200/280 286 M29504/5-4244*

181-001-448 400/440 448 M29504/5-4245*

181-001-533 486/500 533 N/A* See Note 8** Consult factory for termini which accomodate 600 micron and 1000 micron plastic or glass fiber.


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181-002Size 16 Fiber Optic Pin Terminus

MIL-PRF-29504/4

Product SeriesBasic NumberDash Number (Table I)

181-002-126

APPLICATION NOTES

1. Assembly packaged in plactic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule, Alignment Sleeve: Zirconia Ceramic/N.A. or Stainless Steel/Passivate. Terminus Assembly: Stainless Steel/Passivate Shrink Tube: Kynar/N.A3. See 182-001P for Pin terminus Polishing Tool.

4. Metric dimensions (mm) are indicated in parentheses. 5. Recommended insertion/removal tool: P/N: M81969/14-03 or equivalent6. Consult factory for qualification status.7. See Glenair Assembly Procedure on page B-8 for complete termination instructions.

.783 (19.9)

.299 (7.6) / .295 (7.5)

.270 (6.9) / .262 (6.7).033 (0.8) / .029 (0.7).062 (1.6)

Dia A Dia.069 (1.8)

Dia

.080 (2.0)Max DiaCable

.500 (12.7)Shrink Tube

.130 Maxo


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TABLE I: FIBER SIZEAssembly

Dash NumberFiber Size

Core/Cladding**A Dia.

(Microns)Reference OnlyM29504/4-XXXX

181-002-125 9/125 (Singlemode) 125.5 M29504/4-4208*

181-002-126S 9/125 (Singlemode) 126 M29504/4-4209*

181-002-126 50/125 & 62.5/125 126 M29504/4-4210*

181-002-127 50/125 & 62.5/125 127 M29504/4-4040

181-002-142 100/140 142 M29504/4-4043

181-002-144 100/140 144 M29504/4-4044

181-002-145 100/140 145 N/A

181-002-156 62.5/125/155 (Polyimide) 156 M29504/4-4211*

181-002-157 62.5/125/155 (Polyimide) 157 M29504/4-4212*

181-002-173 100/140/172 (Polyimide) 173 M29504/4-4087

181-002-175 100/140/172 (Polyimide) 175 M29504/4-4213*

181-002-231 200/230 231 N/A

181-002-236 200/233 236 M29504/4-4214*

181-002-286 200/280 286 M29504/4-4215*

181-002-448 400/440 448 M29504/4-4216*

181-002-533 486/500 533 N/A

* See Note 6** Consult factory for termini which accomodate 600 micron and 1000 micron plastic or glass fiber.

181-002Size 16 Fiber Optic Pin Terminus

MIL-PRF-29504/4


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181-048Size 16 Fiber Optic Dummy Pin Terminus

MIL-PRF-29504/4 & 5 Style

Product SeriesBasic NumberTerminus Size

181-048-16

APPLICATION NOTES

1. Assembly packaged in plactic bag and tag identified with manufacturer’s name and part number, space permitting.2. Material/ Finish: Terminus: High Grade Engineering Thermoplastic3. Recommended insertion/removal tool: P/N: M81969/14-03 or equivalent4. Metric dimensions (mm) are indicated in parentheses.

Dia. .062 (1.6)

Dia. .070 (1.8)Dia. .103 (2.6)

Dia. .130 (3.3)

1.370 (34.8)

.015 (0.4)x 45°

The Glenair Dummy Pin Terminus is designed to seal against the rear

grommet and interfacial seal of D38999 style connectors.


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MIL-PRF-29504 /4 & /5 Qualified Fiber Optic Termini

Performance Data

Signal discontinuities measured at 4 microseconds maximum with 0.5dB maximum change in optical transmittance during and after these tests.

Test reports and MIL-PRF-29504 qualification documentation available upon request.

TERMINI SPECIFICATIONS

Operating Temperature Range -65°C to +200°C

Thermal Cycling -65°C to +150°C

Thermal Shock -65°C to +150°C, 5 Cycles

Temperature Life +150°C for 1,000 Hours

Random Vibration 20 - 2,000Hz, 42.2 g’s

Shock (Half Sine) Pulse 40g Peak Load

Mechanical Shock MIL-S-901D, Grade A, type B, Class I

Mating Durability 500 Cycles, Cleaning after 100 Matings

Salt Spray 40 Hours (Terminus Only)

Cable Retention Force 25 Lbs. Depending on Cable Construction


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1. Glenair Recommended Fiber Strip Dimensions:

Figure 1

2. Glenair Recommended Adhesives:

• Tra-Bond, Tra-Con BAF 113SC (Heat Cure 1 Hr. @ 65°C or 24 Hr. Air Cure). For applications -55° to +150°C.

• EPO-TEC 353ND (Ramped Heat Cure: 30 Min. @ 80°C, 30 Min. @ 100°C, 10 Min. @ 150°C). For applications -65°C to +150°C.

3. Termination Steps:

A. Install Terminus Shrink Sleeve B. Measure and Strip Fiber to Appropriate Length per Figure 1. C. Fill Syringe with Adhesive (No Air Bubble Should be Present). D. Completely Fill Terminus with Epoxy. E. Evenly Distribute Strength Member Over Rear of Terminus. F. Slide Sleeve to Base of Terminus and Heat Shrink using Heat Gun

(Do Not Overheat the Fiber). G. Clean Terminus Body Using Isopropyl Alcohol. H. Add a Small Bead of Epoxy to the Tip of the Terminus (See Figure 2).

Figure 2

181-001 and -002 TerminiAbbreviated Termination Procedure

1.200 + .03

Outer Jacket.700 + .03

.230 + .15

Strength Member Buffer Bare Fiber

Outer Jacket

Strength Member

.950 + .03

.300 + .03

Buffer

.230 + .03

Bare Fiber

Socket Terminus, P/N 181-001-*** Pin Terminus, P/N 181-002-***

.170

Socket Terminus, P/N 181-001-*** Pin Terminus, P/N 181-002-***

Strength Member .170Outer Jacket

Shrink TubingSmall Bead of Epoxy

StrengthMember

OuterJacket

Shrink TubingSmall Bead of Epoxy


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181-001 and -002 TerminiAbbreviated Termination Procedure

4. Cure Termination using Curing Oven.5. Cleave Excess Fiber using Fiber Scribe.6. Polishing Procedure:

• STEP 1: Use 9 Micron Diamond Film to Remove adhesive. • STEP 2: Use 3 Micron Diamond Film to Polish. • STEP 3: Use 1 Micron Diamond Film for Final Polish.

• STEP 4 (Singlemode Only): Polish using 65-70 Shore Rubber Pad and with .1 or .3Micron Diamond Film.

7. Visually Inspect Fiber Termination at 200X Magnification. Core Area Must be Free of Epoxy, Scratches, Pits, and Cracks.

Acceptable Unacceptable

Figure 3

8. Socket Terminus Alignment Sleeve and Protective Cover Installation:

• Install Ceramic Sleeve. • Apply "Loctite 222" on 3 Full Threads of the Terminus • Screw Protective Cap onto Terminus Until Fully Seated.

Figure 4

Small ScratchesCore

Cladding

Protective Cover

AlignmentSleeve

Strength Member Outer Jacket

Shrink Tubing

Bottoming ShoulderLoctite 222

Socket Terminus, P/N 181-001-***


MIL-PRF-28876 C

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181-040M29504/15 Style Front Release Socket Terminus

Size 16

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number2. Material/ Finish: Alignment Sleeve, Ferrule: Zirconia Ceramic/ N.A. Protective cover: Spring Alloy / Nickel Terminus Assembly: Stainless Steel / Passivate Retaining Clip: Spring Alloy / N.A. Seal: Fluorosilicone

Crimp Sleeve: Brass Alloy / Nickel3. Alignment Sleeve Assembly and Crimp Sleeve may be ordered separately (Tables II and III)4. Metric dimensions (mm) are in parentheses.5. Dummy Terminus: Part Number 181-0516. Dimension to be measured when installed into insert equivalent fixture per MIL-PRF-29504/15


181-040-1260 C NN = Alignment Sleeve Assembly Not required (Omit to receive Alignment Sleeve)Crimp Sleeve Designator Omit if None (See Table II)

TABLE I: DASH NUMBERAssembly

Dash NumberA

Dia (Microns)

1250 126.0125.0

1255 126.5125.5

1260 127.0126.0

1270 128.0127.0

1420 143.0142.0

Consult Factory for Additional Sizes

TABLE II: CRIMP SLEEVEDESIGNATOR

Designator CableDiameter

PartNumber

C 2.0-2.4 mm(MIL-Spec)

265-008

TABLE III: TERMINUS ACCESSORIES

Part Number Accessory

265-010 Alignment Sleeve Assembly

182-012 Crimp Tool

182-013 Insertion Tool, Straight

182-014 Insertion Tool, 90°

182-015 Removal Tool

182-016 Alignment Sleeve Assembly Insertion/Removal Tool

182-017 Hand Polishing Tool

.955 (24.3) Max

.800 (20.3) Max.277 (7.0).267 (6.8)

(See Note 6)

.158(4.0)Max

AlignmentSleeve

Protective Cover

A DiaFerruleHole

.118 (3.0)

.115 (2.9)Dia

Environmental Seal

Retaining Clip

Crimp Sleeve(See Note 3)

.080 (2.0)

.074 (1.9)Dia

.118 (3.0)

.114 (2.9)Dia

TerminusAssembly

Ferrule

.158(4.0)Min


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181-039-1260 CC = Crimp Sleeve Designator Omit if None (See Table II)

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule: Zirconia Ceramic/ N.A. Terminus Assembly: Stainless Steel/ Passivate Retaining Clip, Spring Washers: Spring Alloy / N.A. Seal: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel

3. Crimp Sleeve may be ordered separately (Table II).4. Metric dimensions (mm) are in parentheses5. Dummy Terminus: Part Number 181-0516. Dimension to be measured when installed into insert equivalent fixture per MIL-PRF-29504/14

181-039M29504/14 Style Front Release Pin Terminus

Size 16

TABLE I: DASH NUMBERAssembly

Dash NumberA

Dia (Microns)

1250 126.0125.0

1255 126.5125.5

1260 127.0126.0

1270 128.0127.0

1420 143.0142.0

Consult Factory for Additional Sizes

TABLE II: CRIMP SLEEVEDESIGNATOR

Designator CableDiameter

PartNumber

C 2.0-2.4 mm(MIL-Spec)

265-008



182-012 Crimp Tool




182-017 Hand Polishing Tool

.900 (22.9) Max

Spring Washers

.384 (9.8)

.372 (9.4)(See Note 6)

.102 (2.6)Max Dia

A DiaFerruleHole

Environmental Seal

Retaining Clip

Crimp Sleeve(See Note 5)

.080 (2.0)

.074 (1.9)Dia

.118 (3.0)

.114 (2.9)Dia

TerminusAssembly

.158(4.0)Min

.0788

.0787Dia

Ferrule


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APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number and date code.2. Material/ Finish: Terminus Body: Stainless Steel/Passivate Retaining Clip: Spring Alloy/Nickel Seal: Fluorosilicone3. Dummy terminus is designed to meet the general requirements of MIL-PRF-29504/03.4. Dimension to be measured when installed into insert equivalent fixture per MIL-PRF-29504/03.

Terminus Body

.557 (14.2)

.537 (13.6)

Environmental Seal

Retaining Clip .070/.050(1.8/1.3)

See Note 4

.102 (2.6)Dia

.118 (.299)

.114 (.289)Dia

181-051M29504/03 Style Dummy Terminus

Size 16







Next Generation

(NGCO

N)

181-043Rear Release Genderless Terminus

for Next Generation (NGCON) Fiber Optic Connectors

Product SeriesBasic NumberDash Number (Table I)M - MultimodeS - Singlemode

181-043-126 M

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number.2. Material/Finish: Ferrule: Zirconia Ceramic/N.A. Terminus Assembly: Stainless Steel/Passivate Retaining Clip: Spring Alloy/N.A. Spring: High Tensile Stainless Steel/Passivate O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel.3. Recommended Removal Tool: NAVSEA DWG TBD.4. See 182-XXXP for Pin Terminus Polishing Tool.5 Crimp Sleeve may be ordered separately (Table II).6. Metric dimensions (mm) are indicated in parentheses.

TABLE I: DASH NUMBERASSEMBLY

DASH NUMBERA

DIA.

181-043-125 125

181-043-1255 125.5

181-043-126 126

181-043-127 127

181-043-142 142

181-043-145 145

181-043-156 156

181-043-157 157

181-043-173 173

181-043-175 175

181-043-236 236

181-043-285 285

181-043-448 448

.078 (2.0) Max Dia.

.122 (3.1) Max Dia..091 (2.3)

Max Dia.

1.25 mm Dia.

.269 (6.8)

1.167 (29.6) Max

.228 (5.8)Max

A Dia.

O-Ring

Washer, Retaining

Clip

Spring, FlatCrimp Sleeve(See Note 5)

PROTOTYPE

DESIGN

CONSULT FACTORY FOR LATEST

SPECIFICATIONSPROTOTYPE

DESIGN

CONSULT FACTORY FOR LATEST

CONFIGURATION


GFO

CA

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ors181-050

M29504/16 Style GFOCA Genderless Terminus for Use with M83526/16/17 Style

Hermaphroditic Connectors

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer’s name and part number.2. Material/ Finish: Ferrule: Zirconia Ceramic/ N.A. Terminus Assembly: Stainless Steel/ Passivate Spring: High Tensile Stainless Steel/ Passivate Sliding Sleeve: Stainless Steel/ Passivate Retaining Ring: Stainless Steel/ Passivate

3. Insertion/Removal Tool: Consult factory4. Consult factory for assembly and termination tools.5. For Glenair GFOCA connector product, refer to Glenair 180-116 and 180-117 drawings (Pages F-4 and F-6).6. Metric dimensions (mm) are indicated in parentheses.7. Crimp sleeve: See 265-008.

1.043 (26.49)Max1.034 (26.3) Min

1.275 (32.4) Max

Sealing Feature.253 (6.4) Max.246 (6.2) MinA Dia

2.5 mm Dia

Ferrule

Ferrule Housing Spring

Retaining Ring

Sleeve

Product SeriesBasic NumberDash Number(Table I)Add “C” to includeCrimp Sleeve (Omit for None)

181-050-1260 C TABLE I: DASH NUMBERAssemblyDash No.

A Dia (mm)Max Min

Fiber Type(Typical)

181-050-1250 .1260 .1250 SM

181-050-1255 .1265 .1255 SM

181-050-1260 .1270 .1260 SM & MM

181-050-1270 .1280 .1270 MM

181-050-1420 .1430 .1420 MM

181-050-2300 .2340 .2300 MM

SM = SinglemodeMM = Multimode


181-011Fiber Optic Socket Terminus

Size 16 Front Releasewith Protective Cover Alignment Sleeve

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Material/Finish: Ferrule: Zirconia Ceramic/N.A. Protective Cover: Spring Alloy Terminus Assembly: Stainless Steel/Passivate Spring Material: Stainless Steel Passivate Spring Clip: Spring Alloy O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel

3. Alignment Sleeve with Protective Cover and Crimp Sleeve may be ordered separately (Table II).4. Consult factory for termination and assembly tools/procedures.5. Metric dimensions (mm) are in parentheses.


181-011-126

Crimp SleeveP/n 265-002(See Note 3)

Spring Clip

.71 (18.0)

.077 (2.0) Dia

O-ring

.85 (21.6)

.16 (4.1)

.116

Dia

Protective CoverWith Alignment Sleeve(See Note 3)

(3.0).115 (3.0)

Dia

ADia


181-011Fiber Optic Socket Terminus

Size 16 Front Releasewith Protective Cover Alignment Sleeve

TABLE I: DASH NUMBERAssemblyDash No.

Fiber SizeCore/Cladding

A Dia(mm)

125 9/125 (Singlemode) .125

126 50/125 .126

126 62.5/125 .126

142 100/140 .142

156 62.5/125/155 (Polyimide) .156

175 100/140/172 (Polyimide) .175

233 200/225 .233

236 200/230 .236

280 200/280 .286

440 400/440 .448

TABLE II: TERMINUS ACCESSORIESAssemblyDash No.

Terminus Accessories

181-011-S Protective Cover withCeramic Alignment Sleeve

181-011-K Protective Cover withStainless Steel Alignment Sleeve

182-005S Socket Terminus Polishing Tool

265-002 Crimp Sleeve


182-016 Alignment Sleeve Insertion/Removal Tool



182-012 Crimp Tool


181-012Fiber Optic Pin Terminus

Size 16 Front Release


181-012-126

Crimp SleeveP/n 265-002(See Note 5)

ADia

O-Ring

Spring ClipSpring

.94 (23.9)

.54 (13.7)

.16 (4.1)

Ferrule

.116 (3.0) Dia

.077 Dia

(2.0)

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Material/Finish: Ferrule: Zirconia Ceramic/N.A. Protective Cover: Spring Alloy/Nickel Terminus Assembly: Stainless Steel/Passivate Spring Material: Stainless Steel Passivate Spring Clip: Spring Alloy/N.A. O-Ring: Fluorosilicone Crimp Sleeve: Brass Alloy/Nickel

3. Alignment Sleeve with Protective Cover and Crimp Sleeve may be ordered separately (Table II).4. Consult factory for termination and assembly tools/procedures.5. Metric dimensions (mm) are in parentheses.


181-012Fiber Optic Pin Terminus

Size 16 Front Release

TABLE I: DASH NUMBERAssemblyDash No.

Fiber SizeCore/Cladding

A Dia(mm)

125 9/125 (Singlemode) .125

126 50/125 .126

126 62.5/125 .126

142 100/140 .142

156 62.5/125/155 (Polyimide) .156

175 100/140/172 (Polyimide) .175

233 200/225 .233

236 200/230 .236

280 200/280 .286

440 400/440 .448

TABLE II: TERMINUS ACCESSORIESAssemblyDash No.

Terminus Accessories

265-002 Crimp Sleeve


182-005P Pin terminus Polishing Tool



182-012 Crimp Tool


Fiber Optic

Tool Kits

Key Components

Optical Power Meter

Battery-OperatedLED Source

Battery-Operated Curing Oven 200X MicroscopeBattery-Operated

Turn-Key Termination of MIL-PRF-29504/04 and /05 Fiber Termini

Singlemode or Multimode

110 Volt or 220 Volt

Complete Kit With All Tools, Instrumentsand Consumables

Power Meter

LED Source

200X Microscope

Polishing Media

Curing Oven

Hand Tools

Epoxies, Wipes and Swabs

Portable “Fiber Optic Lab In A Box” for Field Termination and Repair of D38999 Optical InterconnectsOur termination kit allows fi eld technicians the convenience of on-site optical fi ber termination. Each kit contains jacket strippers, polishing tools, hand tools, light source, power meter and microscope as well as a full complement of consumables including epoxy, polishing media, swabs and adhesives.

and /05 Fiber Termini

Portable “Fiber Optic Lab In A Box” for Field Termination and Portable “Fiber Optic Lab In A Box” for Field Termination and

187-017Glenair Fiber Optic Termination Kit

for MIL-PRF-29504/4 & /5 Termini (181-001 & 002)


Fibe

r Opt

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Tool

Kits187-017

Glenair Fiber Optic Termination Kit for MIL-PRF-29504/4 & /5 Termini (181-001 & 002)

PARTS LISTItem No.

PartDescription Quantity

1 Terminus Procedure (Laminated) 1

2 Pin Termini for 62.5/125 Fiber (181-002-126) 10

3 Socket Termini for 62.5/125 Fiber (181-001-126) 10

4 Polishing Tool, Pin Terminus (181-001P) 1

5 Polishing Tool, Socket Terminus (181-001S) 1

6 Terminus Swabs (Glenair 50/Pkg) (187-024) 1

7 Spare Ceramic Alignment Sleeve (181-001-S) 10

8 Plastic Dust Cover, ST (2.5 mm Dia) (F.I.S.) 10

9 Plastic Dust Cover, Termini (.062” Dia) (CAPLUG) 10

10 Hard Shell Tool Case with Foam (Fibertron) 1

11 Custom Diecut Foam Insert (CHI Case) 1

12 Multi-Cure Oven with Curing Block (9050) (Fibertron) 1

13 D38999 Ferrules Curing Block (Fibertron) 1

14 Microscope, 200X (Noyes) 1

15 Microscope Adapter for D38999 (Noyes) 1

16 Scribe, Fiber (Fibertron) 1

17 Kevlar Shear (Clauss) 1

18 No-Nic Stripper, Gold (Clauss) 1

19 No-Nic Stripper, Blue (Clauss) 1

20 Autocleaner (Netpec) 1

21 Jacket Stripper, T5 (Clauss) 1

22 Alcohol Dispenser, 4 Oz. (F.I.S.) 1

23 Ruler, 6” (Fibertron) 1

24 Diamond Polishing Film, 9 Microm, 6 x 6 (3M) 4

25 Diamond Polishing Film, 3 Micron, 6 x 6 (3M) 6


27 Resilient Rubber Pad (3M) 1

28 Glass Polishing Plate, 8” x 8” (Fibertron) 1

29 Cleaning Wire (F.I.S.) 1

30 Compressed Air (Fibertron) 1

31 Kim-Wipes (Kimberly-Clark) 1

32 Continuity Test, ST (F.I.S.) 1

33 Epoxy Applicator (Syringe) (Fibertron) 10

34 Mini Foam Swab, 2.5 mm (F.I.S.) 50

35 Tra-Bound Adhesive (Tra-Con) 10

36 Insert/Removal Tool 5

37 LED Source W.D38999 Aptr, 1300nm Wvlngth (Rifocs) 1

38 Power Meter W/D38999 Aptr, 1300nm Wvlngth (Rifocs) 1

39 ST Adapter for Power meter (Rifocs) 1

40 ST Adapter for LED Source (Rifocs) 1

41 Instant Adhesive (Loctite Corp.) 1

Product SeriesBasic NumberVoltage 110 or 220MM = MultimodeSM = Singlemode

187-017 110-MM

FOR USEWITH

MIL-PRF-29504/4 & /5 TERMINI


Fibe

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Kits187-018

Glenair Fiber Optic Termination Kitfor Front Release 181-011 & -012 Termini

PARTS LISTItem No.

PartDescription Quantity

1 181-011 & 181-012 Terminus Priocedure (Laminated) 1

2 Pin Termini for 62.5/125 Fiber (181-012-126) 10

3 Socket Termini for 62.5/125 Fiber (181-011-126) 10

4 Polishing Tool, Pin, Front Release (182-005P) 1

5 Polishing Tool, Socket, Front Release (182-005S) 1

6 Terminus Swabs (Glenair 50/Pkg) (187-045) 1

7 Plastic Dust Cover, ST (2.5 mm Dia) (F.I.S.) 10

8 Plastic Dust Cover, Termini (.062” Dia) (CAPLUG) 10

9 Hard Shell Tool Case with Foam (Fibertron) 1

10 Custom Diecut Foam Insert (CHI Case) 1

11 Multi-Cure Oven with Curing Block (9050) (Fibertron) 1

12 D38999 Ferrules Curing Block (Fibertron) 1

13 Microscope, 200X (Noyes) 1

14 Microscope Adapter for D38999 (Noyes) 1

15 Scribe, Fiber (Fibertron) 1

16 Kevlar Shear (Clauss) 1

17 No-Nic Stripper, Gold (Clauss) 1

18 No-Nic Stripper, Blue (Clauss) 1

19 Autocleaner (Netpec) 1

20 Jacket Stripper, T5 (Clauss) 1

21 Alcohol Dispenser, 4 Oz. (F.I.S.) 1

22 Ruler, 6” (Fibertron) 1

23 Diamond Polishing Film, 9 Microm, 6 x 6 (3M) 4



26 Resilient Rubber Pad (3M) 1

27 Glass Polishing Plate, 8” x 8” (Fibertron) 1

28 Cleaning Wire (F.I.S.) 1

29 Compressed Air (Fibertron) 1

30 Kim-Wipes (Kimberly-Clark) 1

31 Continuity Test, ST (F.I.S.) 1

32 Epoxy Applicator (Syringe) (Fibertron) 10

33 Mini Foam Swab, 2.5 mm (F.I.S.) 50

34 Tra-Bound Adhesive (Tra-Con) 10

35 LED Source W/D38999 Aptr, 1300nm Wvlngth (Rifocus) 1

36 Power Meter W/D38999 Aptr, 1300nm Wvlngth (Rifocus) 1

37 ST Adapter for Power meter (Rifocus) 1

38 Crimp Tool for 181-011 & 181-012 Termini (Kitco F.O.) 1

39 ST Adapter for LED Source (Rifocus) 1

40 Terminus Removal Tool, Front Release (Kitco) 1

41 Alignment Sleeve Removal Tool (Kitco) 1

Product SeriesBasic NumberVoltage 110 or 220MM = MultimodeSM = Singlemode

187-018 110-MM

FOR USEWITH GLENAIRFront Release181-011 & 012

TERMINI


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Kits182-001

Fiber Optic Polishing Tool for 181-001 and 181-002 Termini

1.500(38.1)DIA

.550(14.0)Max

.320 (8.1) Max

S

P 1.500(38.1)DIA

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Assembly marked with “PIN” or “SKT” and part number.

3. Material/Finish: Stainless Steel/Passivated.4. Metric Dimensions (mm) are indicated in parentheses.

Product SeriesBasic NumberDesignation Symbol S = Socket Terminus P = Pin terminus

182-001 S WW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)


Fiber Optic

Tool Kits

182-002 Fiber Optic Polishing Tool for

181-006 Test Probe

1.500(38.1)DIA

.940(23.9)DIA

APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Assembly marked with “TEST PROBE” and part number.


Product SeriesBasic NumberW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)

182-002 W


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Kits182-005

Fiber Optic Polishing Toolfor 181-011 and 181-012 Front Release Termini

.480(12.2)

.740(18.8)

S

P 1.500(38.1)DIA

1.500(38.1)DIA



APPLICATION NOTES

1. Assembly packaged in plastic bag and tag identified with manufacturer's name and part number.2. Assembly marked with “PIN” or “SKT” and part number.



Fiber Optic

Tool Kits

182-006Fiber Optic Socket Polishing Tool

APPLICATION NOTES

1. Termini and springs to be shipped loose. Consult factory for details.2. Material/ Finish: Stainless Steel/ Passivate.3. Assembly packaged in plastic bag and tag identified with manufacture’s name and part number.4. Metric dimensions (mm) are indicated in parentheses.



1.50 (38.1) Max

1.50 (38.1) Max

1.083 (27.5) Max

Light Force Spring

Light Force Spring

S P


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Kits182-007

Fiber Optic Termini Polishing Toolfor 181-045 2.5 mm Termini

Product SeriesBasic Number

182-007 WW = Wet Polish Supplied with V-Grooves (Omit for Dry Polish)

.0989 (2.5)

.0985 (2.5)

.0002

.162 (4.1) Min

.0002 -A-

-A-

R.047 (1.2) Min

64

X

See Note 1

1.260 (32.0) Dia Min

.1775 (4.5)–.005 (0.1)

APPLICATION NOTES

1 Assembly marked with part number, 06324 and date code.2. Material/ Finish: Stainless Steel/Pasivated3. Metric dimensions (mm) are in parentheses.


Fiber Optic

Tool Kits

Glenair Fiber Optic Termini Cleaning Procedure

Glenair has developed exactingly dimensioned cleaning swabs for cleaning difficult-to-clean, recessed socket termini.

Each swab's foam tip is the perfect size to clean both the alignment sleeve and the glass core area of the fiber.

Please follow these instructions when cleaning fiber optic termini:

1. Remove loose contamination with a dry swab.2. Blow pressurized, filtered air (or instrument grade

canned air) onto terminus end face.3. Inspect end face using 10X magnification minumum.4. If contamination is still present, take the following measures:

A. Soak swab foam tip with 99%+ pure alcohol.

B. Wipe the wet swab across the terminus end face.

C. Wipe a dry swab across the terminus end face immedi-ately to guard against potential air-dried alcohol film residue.

Glenair Recommends the Following Procedure forCleaning Glenair Fiber Optic Termini:


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Kits187-021

Fiber Optic Cleaning Swab1.25 mm Cletop


187-021

4.00 (101.6)

187-021 Is SuppliedWith 5 Swabs/Bag

.50 (12.7)

1.25 Mm Cletop

APPLICATION NOTES

1. Bag & tag with manufacturer’s name and P/N, space permitting.2. Metric dimensions (mm) are indicated in parentheses.


Fiber Optic

Tool Kits

187-024Fiber Optic Cleaning Swab

for Part 181-001 Socket Terminus

APPLICATION NOTES



187-024

187-024 is Suppliedwith 50 Swabs/Bag

6.3 (160.0)

.50 (12.7)

1.25 mm Foam


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Kits187-045

Fiber Optic Cleaning Swab2.00 mm and 2.50 mm Cletop

APPLICATION NOTES



187-045

2.50 mm Cletop

.75

187-045 is Suppliedwith 5 Swabs/Bag

.75 (19.1)

2.00 mm Cletop

6.5 (165.1)(Ref Only)

(19.1)


The Glenair Family of Qualified MIL-PRF-29504 Fiber … Optic Termini MIL-DTL-38999 Connectors...

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Transcript of The Glenair Family of Qualified MIL-PRF-29504 Fiber … Optic Termini MIL-DTL-38999 Connectors...