The Formwork Experts. Transport fork 1.3t adjustable€¦ · Transport fork 1.3t adjustable, art....

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The Formwork Experts.

Transport fork 1.3t adjustableArt. n°: 586234000, 586234500 | 2017 models onward

Original Operating InstructionsPlease retain for future reference© by Doka GmbH, A-3300 Amstetten

9 -02868-200 1

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Original Operating Instructions Transport fork 1.3t adjustable

Contents

3 Product presentation6 Offloading on the site7 Assembly9 Setting the transport fork

12 Additional precautions13 Repositioning operation15 Dismantling

17 Component overview

18 Declaration of conformity


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Product presentation

Delivery condition

a ... 900, 1370, 2040 or 2270 mm b ... 2750, 3240, 3730 or 4220 mm c ... 3150, 3640, 4130 or 4620 mm d ... 2595 mm e ... 2876 mm f ... 250 mm g ... 150 mm h ... 3846 mm i ... 2450 mm j ... 905 mm k ... 3508 mm

Data on rating plate

Designation: Transport fork 1.3t adjustable, Transport fork 1.3t adjustable SNDead weight: 750.0 kg (1655 lbs)Max. load: 1300 kg (2870 lbs)Art. n°: 586234000, 586234500Year of manufacture: see rating plate

The following instructions MUST be followed every time the appliance is used:

1. For use with Doka products only.2. When lifting and repositioning tables or platforms,

be careful to ensure the correct centre-of-gravity position. Max. permitted eccentricity when fully loaded: ± 15 cm.

3. While the transport fork is being placed down on the ground, persons must stay well clear of the danger zone.

4. Additional safety measures are needed for special, custom table or platform constructions.

Permitted carrying capacity9-

2868

-200

02

d

i

e h

g

b

f

a

c

g

9 -02868-200 3

k

j

Max. load: 1300 kg (2870 lbs)

Payl

oad

[kN

]

Load centre [m]

NOTICE ▪ The maximum carrying capacity is valid up

to the 2.5 m load centre offset point.

0.0 0 5. 1.0 1 5. 2.0 2 5. 3.0 3 5. 4.0

1 .03

1 .00

5.0

0.0

92

-1

0086

8

1 .05

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Intended use

The ‘Transport fork 1.3t adjustable’ is a lifting acces-sory. It is designed to be used for repositioning Doka tableforms, Doka balcony tables and ParaTop plat-forms (intended use).

Maintenance & inspection

▪ Repairs may only be carried out by the manufac-turer!

▪ Doka accepts no liability for products that have been altered!

Before every use

➤Check for any signs of damage or visible deforma-tion.

At regular intervals

▪ Inspection of lifting accessories must be performed at regular intervals by an expert in conformity with national statutory provisions. Unless otherwise stipulated, such inspection must be carried out at least once a year.

Storage

▪ Store lifting accessories in a dry and well ventilated place, protected from the weather and from all corro-sive substances.

Selecting the lifting chain

Note: ▪ The tableforms or platforms always have to be as

nearly horizontal as possible for each repositioning operation.

▪ Of the 3 possible attachment possibilities, always select the one that is the most suitable for the load's centre of gravity.

Attachment possibilities for 2-part lifting chain:

β ... max. 30°

NOTICE ▪ Other use or use not in conformity with that

stated above is non-intended use and requires the prior written approval of the Doka company!

▪ Repositioning tables or platforms of other manufacturers is prohibited!

Lifting accessories that do not meet the fol-lowing criteria must be withdrawn from use immediately: ▪ Crack-free and notch-free welds. ▪ No deformation. ▪ The rating plate and all adhesive labels

must be in place, and must be clearly legi-ble.

Required capacity of the lifting chain:3500 kg (using 2 chains, spread angle β up to 30°)

NOTICE ▪ The longer the lifting chain (2-part lifting

chain), the more easily the transport fork will hang in the horizontal, both when under load and when not under load.

▪ Spread angle β max. 30°! ▪ Recommended length of lifting chain

min. 3.0 m.

If the lifting height of the crane is not sufficient in the top storey, shorter lifting chains may be used, provided that the following points are observed. ▪ Spread angle β max. 30°! ▪ Use chains with adjustable lengths.

9 -2868-200 11

�

�

�


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Functional description

'Parked' position

Attaching/detaching the 2-part lifting chain is easy, as the bracket automatically tilts down into the parking position when it is placed on the ground.

α ... min. 90°

Lever-latch

The lever-latch acts as an anti-slide-off guard when tableforms or platforms are being lifted.

Tag-lines

The tag-lines make it easier and safer to guide the transport fork when manoeuvring it under the table-forms or platforms.

Telescopic tube

Extend the telescopic tubes to the length appropriate for the table or platform size and pin the tubes in posi-tion.

1,2,3,4 ... Pinning positions for setting the length of the forks 5 ... Pinning positions for Transport fork table fixing part 1.3t adj. (art. n° 586260000)

Possible operator error

A Fork profile (adjustable)B Telescopic tubeC Tag-line d10/5000 mmD Lever-latch

E 2-part lifting chain

D Lever-latch

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A

C D

B

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E

�

D

92 -2 -868 00 28

C Tag-line d10/5000 mm

B Telescopic tube

CAUTIONPinch point!➤He It is forbidden to raise the transport fork

(e.g. by forklift truck or lifting slings) from underneath the fork profiles!

92 -2 -868 00 12

C

2 134

92868-200-30

B

5 5

92868-200-14

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Offloading on the site

Using 2-part lifting chain

Note:Fork-bolt must be pinned in position 1 (transport lock)!

➤Offload the transport fork from the truck using a crane and 2-part lifting chain.

Using the Dokamatic lifting strap 13.00m

➤Offload the transport fork from the truck using 2 Dokamatic lifting straps 13.00m.

By forklift truck

➤Offload the transport fork from the truck using a fork-lift truck.

a ... 900 mm b ... 1200 mm

NOTICEMake sure that the transport fork is in the cen-tre-of-gravity position when it is being unloaded.

A 2-part lifting chainB D37 fork-bolt

C Dokamatic lifting strap 13.00m

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A

B

B

1

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C

D Fork of the forklift truck

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a b

D


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Assembly

➤Set the fork down on level ground.➤Remove the D37 fork-bolt from Pos. 1.

➤Hook the crane hook of the first strand of the 2-part lifting chain in at Pos. 4.

➤Raise the lifting extension bracket by crane.➤ Insert the D37 fork-bolt into Pos. 1 and fix it with a D6

spring cotter.

➤Remove the D37 fork-bolt from Pos. 3.

The lifting extension-bracket tube will now tilt towards the front.

WARNING➤During the crane operation, all persons must

stay a safe distance away from the transport fork to avoid unsafe conditions and eliminate any hazards or exposure to injury!

A D37 fork-boltB Spring cotter D6 with twin lug


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1A

B

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4

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1 A

B

A D37 fork-boltB Spring cotter D6 with twin lugC Outer tubeD Lifting extension-bracket tube

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C

D

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A

B

3

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➤Push the D37 fork-bolt back into Pos. 3 on the upright tube, and fix it with a D6 spring cotter.

➤Lower the lifting chain until the crane hook of the sec-ond strand is within reach.

➤Hook the crane hook in at Pos. 5.

➤Raise the entire transport fork by crane.The transport fork is now suspended above the ground.


➤Set down the transport fork and carefully lower the lifting extension bracket into the 'Parked' position.

➤ Insert the D37 fork-bolt (previously removed from Pos. 1) into Pos. 2, and fix it with a D6 spring cotter.

α ... min. 90°

➤The transport fork is now ready for operation.

Note:No fork-bolt is allowed in Pos. 1 at any time while the transport fork is in use!


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5

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B

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1


Right: Wrong:

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2

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B

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Setting the transport fork

Setting the fork width

Note:Required minimum width of the forks: 1/3 of the width of the table

Fork widths a1 - a4 a1 ... 900 mm a2 ... 1370 mm a3 ... 2040 mm a4 ... 2270 mm

➤Remove all three D37 fork-bolts from Pos. 6.➤Keeping the first fork profile parallel with the second

fork profile, move it as far as the desired width-mark.➤Bolt all three D37 fork-bolts into Pos. 6, and fix with

the D6 spring cotter.

➤Keeping the second fork profile parallel with the first, move it as far as the corresponding width-mark.

Using with Dokamatic tables

a1 ... 900 mm a4 ... 2270 mm b ... 1950 mm c ... 2450 mm

NOTICE ▪ Always adjust the fork profiles one at a time! ▪ The fork profiles must always be positioned

symmetrically. ▪ The Transport fork 1.3t adjustable must be

resting on level ground, with the lifting extension bracket in the 'Parked' position.

A Fork profile

A

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a4

a3

a2

a1

2,27m

2,04m

1, m37

0,90m

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6

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9270-227-01 9270-228-01

a1 a1

a4

b c

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Setting the fork length

Note:Required minimum length of the forks: 2/3 of the length of the table

Fork lengths b1 - b4 b1 ... 2750 mm b2 ... 3240 mm b3 ... 3730 mm b4 ... 4220 mm

➤Remove the D20 pin from Pos. 7.➤Extend the telescopic tubes to the required length.➤Push the D20 pin back into Pos. 7, and secure it with

a Spring cotter 5mm.

Using with Dokamatic tables

b1 ... 2750 mm d ... 4000 mm

b3 ... 3730 mm e ... 5000 mm

B Telescopic tube

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b2

b3

b4

b1

B

7

7

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b1

d

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b3

e


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Dokamatic table placed across the direction of the fork (e.g. balcony table):

b1 ... 2750 mm c ... 2450 mm

Using with ParaTop platforms

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b1

c

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9 -02868-202 6

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Additional precautions

Table fixing part

The Transport fork table fixing part 1.3t adj. is for secur-ing tableforms placed across the direction of the fork (e.g. balcony table) for the repositioning operation.➤Position the table fixing parts on the transport fork,

pin each of them with a D20 pin and secure each pin with a spring cotter.

➤Move the transport fork in underneath the table and position the table fixing part in the table waling.

➤Pin each table fixing part to the table waling with a Connecting pin 10cm and secure this with a spring cotter.

A Transport-fork table-fixing part 1.3t adj. (Art. n° 586260000)

B Pin D20C Spring cotter 5mm

A Transport-fork table-fixing part 1.3t adj. (Art. n° 586260000)

C Spring cotter 5mmD Connecting pin 10cmE Table waling

NOTICEAfter table set-down: ▪ Do not further lower the secured transport

fork! ▪ First remove the connecting pins between

the table fixing parts and table walings, then lower the transport fork!

92868 1-20 -04

A

B

C

92 -2 -868 00 13

E

A

D

C


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Repositioning operation➤Attach the lifting chain to the transport fork.

α ... min. 90°

➤Raise the transport fork by crane.➤Manoeuvre the transport fork under the table.➤As necessary, secure the table to the transport fork

with table fixing parts.

WARNINGRisk of intermediate props dropping out when table is lifted➤ Intermediate props with a Supporting head

H20 DF, and props that are only secured against tipping over, must be removed before the table is lifted.

➤ Intermediate props that are attached by an Intermediate head DF and are not dis-mounted must be pulled in sufficiently far.

WARNING➤ 'Passenger transportation' is forbidden!➤Before repositioning the tableform, remove

any loose items (e.g. fitting boards) from it.➤Check the connections between the floor

props and the tableform before repositioning it.

➤Before lifting, fix the floor props with the fas-tening clamps.



CAUTIONRisk of edge tables toppling over! (due to cantilevering platforms, edge props that have been relocated towards the inside, stop-end formworks, downstand beams)➤Secure all edge tables by tying back (A)

every primary beam in the inner cantilever zone of the table.

➤Do not release the table from the shifting device until tie-backs are fixed to prevent tip-over.

➤Also applies when setting down tables or putting them into temporary storage.

9767-366-01

A

E 2-part lifting chain

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E

�

92868 1-20 -01

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➤Pick up the table with the transport fork, move it out and lift it.

➤Set the table down at its new location.

➤Secure the table so that it cannot tip over.➤Table fixing part in use: Remove the connecting pins

between table fixing parts and table.➤Lower the transport fork and move it clear.

WARNING➤Check the connections between the floor

props and the tableform before setting it down.

➤Before setting the table down, check whether the floor props have been fixed with the fastening clamps.

92868 1 2-20 -0

92868 1 3-20 -0


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Dismantling

➤Attach the crane suspension tackle to the transport fork.


α ... min. 90°

➤Raise the entire transport fork by crane.The transport fork is now suspended above the ground.

➤ Insert the D37 fork-bolt (previously removed from Pos. 2) into Pos. 1, and fix it with a D6 spring cotter.

➤Set the fork down on level ground.➤Lower the lifting extension-bracket tube.➤Lower the lifting chain until the crane hook of the sec-

ond strand can be detached from Pos. 5.

➤Remove the D37 fork-bolt from Pos. 3.➤Connect the lifting extension-bracket tube to the

upright tube, insert the D37 fork-bolt back into Pos. 3 and fix it with the D6 spring cotter.





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�

A

2

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B

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A

B

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1

D Lifting extension-bracket tube

A D37 fork-boltB Spring cotter D6 with twin lugC Outer tubeD Lifting extension-bracket tube

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5

D

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C

D

92868-200-08

A

B

3

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➤Slightly raise the entire transport fork to take the load off the D37 fork-bolt.


➤Set the fork down on level ground.

➤Lower the lifting extension bracket to the ground by crane.

➤ Insert the D37 fork-bolt into Pos. 1 as a transport lock, and fix it with the D6 spring cotter.

➤Detach the crane hook.➤Bundle the tag-lines together so that they can be

transported safely.


CAUTIONDanger of crushing!➤Mind your hands!

E Tag-lines d10/5000 mm

9 -2868-200 07

A

B1

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9 -2868-200 25

9 -2868-200 23

E

Article N°[kg] Article N°[kg]

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Original Operating Instructions Transport fork 1.3t adjustable Component overview

Component overview[kg]Article N°

Transport fork 1.3t adjustable 731.0 586234000Transport fork 1.3t adjustable SN 750.0 586234500Umsetzgabel 1,3t verstellbar

Transport-fork table-fixing part 1.3t adj. 5.0 586260000Tischfixierung Umsetzgabel 1,3t verstellbar

GalvanisedDelivery condition: folded closedFollow the directions in the "Opera-ting Instructions"!

GalvanisedWidth: 21 cmHeight: 21 cm

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Declaration of conformity Original Operating Instructions Transport fork 1.3t adjustable

Declaration of conformity

EC Declaration of Conformitypursuant to EC Directive 2006/42/EC.

The manufacturer declares that by reason of its conception and design, the following product

Transport fork 1.3t adjustable, art. n° 586234000Transport fork 1.3t adjustable SN, art. n° 586234500

conforms – in the version marketed by ourselves – to the pertinent fundamental health and safety stipulations of the relevant EC Direc-tives.The following harmonised standards were applied: ▪ EN ISO 12100:2010 ▪ EN 13155:2009

Person authorised to compile technical documentation (pursuant to European Directive on Machinery Annex II):

Harald ZiebulaJosef Umdasch Platz 1

A-3300 Amstetten

Amstetten, 01/10/2020Doka GmbH

Josef Umdasch Platz 1A-3300 Amstetten

Harald ZiebulaManaging Director

Dipl.-Ing. Peter ReisingerAuthorised Officer, Head of Engi-

neering

The Formwork Experts. Transport fork 1.3t adjustable€¦ · Transport fork 1.3t adjustable, art....

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