The easy-to-use distributed control system · Freelance vs. PLC+HMI Distributed control system...
Transcript of The easy-to-use distributed control system · Freelance vs. PLC+HMI Distributed control system...
FreelanceThe easy-to-usedistributed control system
ABB Process Automation, BU CT, Sutrisno Sutedjo
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ This presentation combines the most useful information about theFreelance system
§ Present how easy Freelance is with only one presentation
§ Jumping between chapters by clicking on left-handednavigation bar
§ Please adjust it locally if needed
§ Note for inserting and copying copy slides:
§ Links in Navigation menu set on master slide, no correctionneeded
§ Feedback, information input and constructive criticism arewelcome, please send an email to: [email protected]
§ Presentation will be updated regularly and will be available fordownload in control systems portal as well as in sales kit
About this presentation
November 3, 2014 | Slide 2Company Confidential
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
What is Freelance?
November 3, 2014 | Slide 3
Distributedcontrol system Control Builder F DigiVis
+ I/O’s
AC 700F AC 800F
Freelance is a Distributed Control System made up of these components
Engineering Tool ControllerOperator Station Controller Controller
AC 900F
S700 S800 S900
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
One common SW setupfor whole DCS
§ Engineering Tool
§ Operator Interface
§ Controller Emulator
à All on one PC
What’s special about Freelance?Smallest footprint Hardware and Software wise
November 3, 2014 | Slide 4
§ Installation in approx. 5 minutes
§ Standard Office PC can be used(could run on your notebook)
§ Just Windows, no 3rd party SWneeded
§ Train yourself with Quick StartDVD (Computer Based Training)
Distributedcontrol system
Software Hardware
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
FreelanceFocus on Ease of Use
November 3, 2014 | Slide 5
Easeof Use
Pre-engineered
Easyto handle
Easyto extend
Easyto learn
Distributedcontrol system
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
SFC DisplayEvent listSystem Display (Module Diagnostics)
Example for Pre-Engineered in Freelance
November 3, 2014 | Slide 6
Group DisplayAlarm Line & Tool BarAutomatic Context Menu with aspects viewsFaceplate (Access on Tags)Overview Display (Table of Contents)Trend Display (Data Historian)
Minimum EngineeringMaximum Automation
Distributedcontrol system
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
FreelanceScalable Architecture – Start Small
November 3, 2014 | Slide 7
AC 700FController
with direct I/O
Profibus
Modbus
Engineering:Control Builder F
Industrial Ethernet(optionally redundant)
1 PC - optional Dual Screen
Operator Station:DigiVis
Start with few I/O !!
Scalable structure
AC 700FController
Add more controllersAdd Panel 800
Panel 800
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
FreelanceScalable Architecture
November 3, 2014 | Slide 8
EngineeringStation:
Control Builder F
OperatorStations:
DigiVis
Operator Stations:Extended Operator
Workplace
AC 700FController
with direct I/O
Profibus
Modbus
Panel800
AC 900FController
Industrial Ethernet(optionally redundant)
Add moreOperator Stations
Scalable structure
FieldDevices
UniversalMotorcontroller
Profibus
AC 800FController
FoundationFieldbus
AC 800F orAC 900FController,redundant
S800 I/OS800L I/O
S900I/O
Add Redundancy
Profibus
S700 I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
FreelanceScalable Architecture
November 3, 2014 | Slide 9
Scalable structure
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Redundancy: duplication of criticalcomponents to increase availabilityand avoid production downtime
§ No single point of failure
FreelanceMaximum availability - Redundancy
November 3, 2014
AC 900F or AC 800F - Controller, redundant
| Slide 10
Freelance hardware can bestructured redundantly at all levels:§ System bus (Standard Ethernet)§ Controller§ Input / output modules§ Fieldbus master / lines§ Linking devices§ Operator Stations (just 2 DigiVis)
Scalable structure
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Start with Freelance
§ Start with as few as 10 I/Os + just 1controller connected to one PCrunning with Freelance Engineeringand Operations
FreelanceScalable Architecture
November 3, 2014 | Slide 11
Grow easily later by adding...§ ... I/Os to existing Controller§ ... another Freelance Operator Station§ ... another Controller§ … redundancy§ ... Fieldbus§ ... Batch, Information Management§ ... Extended Operator Workplace
Scalable structure
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance EngineeringControl Builder F – One tool for all
November 3, 2014 | Slide 12
§ Graphics configuration forFreelance operator station
§ IEC 61131-3 programminglanguages
§ Graphic macro library with morethan 200 symbols
§ Function block library
§ Hardware and softwareconfiguration
§ Integrated fieldbus management
§ Online downloads andcommissioning
§ Cross-referencing of signalssystem wide
Software Hardware
Engineering Tool
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Choose your IEC 61131-3 language
§ Function block library
§ 220 function blocks, many of themconnected to predefined faceplates
§ Sequential Function Chart
§ Instruction List
§ Ladder Diagram
Freelance EngineeringProgramming Languages
November 3, 2014 | Slide 13
§ Structured Text
§ Function Block Diagram
Why is that good?
§ Each language has it’s strengths.
§ Different editors are preferred by different users.
§ User can choose preferred language.
Engineering Tool
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Pre-engineered visualizationcomponents§ Faceplates§ System display for hardware
diagnostics§ Extended hardware troubleshooting§ Event list, alarm line, trend displays
and automatically generatedSequential Function Chart (SFC)displays
Freelance EngineeringPre-engineered components
November 3, 2014 | Slide 14
§ Configure intelligent field devicesand I/O’s
§ Fieldbus management fullyintegrated
§ Ready-made controller-to-controllercommunication
Engineering Tool
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance EngineeringWhat’s new in version 2013
November 3, 2014 | Slide 15
Engineering Tool
§ Improved auto router inFBD
§ Tag/Var list Excel like witheasy import/exp.
§ Keep several editors openat once
§ Optimized for engineeringworkflow improvements –auto-accept reduces clicks!
§ Fully compatible to formerversions
§ Project Tree with auto-hide
§ Installation still in 5 minutes
§ Windows 7 look & feel, newicons
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Fieldbus Management in Freelance
November 3, 2014 | Slide 16
§ Built-in Fieldbus support for§ PROFIBUS§ Fieldbus FOUNDATION§ HART§ MODBUS and others
§ Covers bus and deviceconfiguration
§ Setting fieldbus topology andparameters
§ E.g. transmission ratesand addresses
§ Scan bus for new devices§ Easy configuration and
diagnostics of field devices withFDT-technology
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Each of these devices require…
§ Configuration, parameterization
§ System integration
§ Easy solution with Freelance§ Integrated fieldbus
management§ FDT technology
Fieldbus Management in FreelanceHow to solve this complex scenario?
à 10 Device Suppliersà 100 Device Typesà 10.000 I/O’s
November 3, 2014 | Slide 17
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Device Type Manager (DTM)
§ Configuration andmanagement tool for fielddevices
§ Provide state-of-the-artgraphical user interface
§ Contains all graphical userdialogs, device configuration,diagnosis and maintenance
§ Operate on many controlsystems or asset managementtools without extra effort
Device Type Manager (DTM)Solves problem of intelligent field device engineering
November 3, 2014 | Slide 18
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
November 3, 2014 | Slide 19
FDT/DTMHow does it work?
AC 800FController
Profibus
Engineering:Control Builder F
Operator Stations:DigiVis
AC 800FController,redundant
S800 I/O
S900I/O
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
System Engineering WorkplaceComfortable configurationand commissioning of§ Profibus Remote I/O stations§ Profibus PA field devices§ HART device through remote
PROFIBUS I/O (DTM nesting)§ Off-line and on-line
Handling Field Devices from Engineering Tool
November 3, 2014 | Slide 20
Risk (solution on next slide)§ Access to whole system
configuration for devicemaintenance people
AC 800FController
Profibus
Engineering:Control Builder F
Operator Stations:DigiVis
AC 800FController,redundant
S800 I/O
S900I/O
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Handling Field Devices from Operator Station
November 3, 2014 | Slide 21
AC 800FController
Profibus
Engineering:Control Builder F
Operator Stations:DigiVis
AC 800FController,redundant
S800 I/O
S900I/O
Fieldbus Management Workplace§ Comfortable commissioning
of Profibus Remote I/O,HART + Profibus PA field devices
§ On-Line parameter changes§ Calibration§ Access Control
Advantage§ Manage all field devices without
access to whole systemconfiguration
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
November 3, 2014 | Slide 22
§ GSD-File
What if a DTM is not available?
Slave TemplateSlave with structuredI/O and parameters
Slave BusParameter Set
§ I/O-Data description
§ Parameter description
§ User Dialogs
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Change device configuration
§ Upload device configuration
§ Scan bus for new devices
§ Change slave address
PROFIBUS Management with Freelance
November 3, 2014 | Slide 23
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Non-integrated software tochange Field Device Parameter
§ Manually call up rightsoftware for device
§ Several different devicespecific tools
§ Think of a project withdevices from10 different vendors
§ … and 100 differentdevice types
§ Sometimes local connectedhandhelds are used
How do others manage Field Devices?
High error risk with others!!
November 3, 2014 | Slide 24
Fine with Freelance
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Open, standardized interface§ Supported by major intelligent
device vendors§ Proven by end users§ FDT enables device vendor to write
applications (DTM’s) fitting best totheir device
§ Efficient fieldbus and devicemanagement§ Similar device types (e.g.
Pressure) are presented inengineering tool with samestyle, reducing engineeringeffort
§ Free choice of device and systemsfor users
§ Consistent engineering data§ Support of full device functionality§ Plug and play
FDT/DTMBenefits and Opportunities
November 3, 2014 | Slide 25
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
FOUNDATION FieldbusArchitecture
AC 800F
FF H1 Links
FF HSE Link
Control Builder F
FF HSE Link
Pub/SubPub/Sub Pub/Sub
Pub/Sub
LD 800HSE
DigiVis
Pub/Sub
November 3, 2014 | Slide 26
§ Based on FF High Speed Ethernet(HSE) with linking device LD800HSE
§ Unlimited number of linkingdevices per FF HSE
§ 4 H1 links per LD 800HSE
§ 16/ 4-8 devices per H1 link
§ Optional wireless for HSE link
§ “Control in the field” or remoteI/O applications
§ Integrated in engineering tool
§ Redundancy on all Levels
§ CPU Redundancy
§ HSE Network Redundancy
§ Linking Device Redundancy
Fieldbus management
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Easy Operation & Diagnosticsof entire system
§ Redundancy with 2 DigiVisStations
§ Offers many visualizationoptions:§ Dual monitor operation§ Free graphic displays
§ Standard graphic elements§ Bitmaps, 3D macro library
§ Clearly structuredfaceplates for operatorinterventions includinggroup displays
§ Trend displays includinghistorian
Freelance OperationsDigiVis
November 3, 2014 | Slide 27
Operator Station
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance OperationsMore visualization options
November 3, 2014 | Slide 28
Automatically generatedsystem displays for
§ Hardware diagnostics
§ Alarm pages for specific plantareas
§ Sequence control displays
§ Shift logs
§ Event logs
§ Excel reports
§ Data archiving
Operator Station
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
November 3, 2014 | Slide 29
Freelance OperationsPre-engineered Displays -higher engineering efficiency
Alarm LineTool BarOverview DisplayMessage DisplayFree GraphicsGroup DisplayTrend DisplayLogs DisplayTime Scheduler
DisplaySFC DisplayWEB DisplayHint List with soundQuick SelectSystem Display
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ It’s a predefined display
§ It allows for diagnosticinformation about thecontroller hardware andconnected field devices
BenefitsSystem Display and Extended Diagnostics
November 3, 2014 | Slide 30
Mismatch between configuredand existing module
Some problemdown that module
Operator Station
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance OperationsStandard Trend Archives
DigiVisCBF DigiVis
§ CSV File - Import in Excel
§ Use DigiBrowse Tool§ To view archived trends +logs§ To Convert to CSV
§ 1 file per trend display§ On each OS HD → redundant when 2 OS§ 6 process values per file
November 3, 2014 | Slide 31
Operator Station
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
November 3, 2014 | Slide 32
§ Typically up to 1500 I/Os
§ Redundancy for high availability
§ Optional display for easydiagnostics
§ Up to 10 direct I/O
§ Support SD card for firmwareupdate and applicationdownload/upload
§ Connectivity
§ Profibus§ HART§ Modbus TCP & RTU§ Telecontrol
(IEC 60870-5-101 /104)§ G3 compliant as standard
Freelance ControllerAC 900F
AC 900F Controller
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance ControllerAC 800F
November 3, 2014 | Slide 33
§ PM 803F:Typical up to 1000 I/Os
§ Redundancy for high availability
§ Fieldbus support
§ Profibus§ Foundation Fieldbus§ HART§ Modbus TCP* & RTU§ CAN for Freelance Rack I/O§ Hot swap of Fieldbus modules§ Telecontrol
(IEC 60870-5-101 /104)§ AC 800F coated (G3 compliant) hardware
components available
*Modbus TCP will not be available with initial releaseof version 2013
AC 800F Controller
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance ControllerAC 700F
November 3, 2014 | Slide 34
§ I/O scan time of 2ms possible§ CPU capacity for 300 I/O’s§ Support SD card for firmware update
and application download/upload
§ Temperature range: 0...60 °C§ Monitoring of channels:
§ Short circuit & line break§ CPU PM 783F:
§ Front panel display for easydiagnostics
§ 1 Ethernet port (10 / 100Mbit) –Modbus TCP and Telecontrol
§ 1 Profibus Master§ 1 RS-232 / 485 port – Modbus§ 1 RS-232 port - extended
diagnostic§ AC 700F attracts PLC users to use DCS
AC 700F Controller
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
FreelanceController Summary
November 3, 2014 | Slide 35
Controller & I/O
Parameter AC 700F AC 800F AC 900F
CPU Redudancy - þ þ
SD card support þ - þ
Profibus Master modules 1 4 2 (Line redundancy)
CAN Bus modules - 1 -**
FF HSE modules - 4 -**
Modbus RTU ports 1 8 2
Modbus TCP ports 1 -* 4
IEC 60870-5-101 ports 1 8 2
IEC 60870-5-104 ports 1 2 4
Direct IOs þ 8 modules - þ 10 modules
Typically IOs per controller 250 400/1,000 1,500
Ambience temperature 0 – 60 °C 0 – 60 °C 0 – 60 °C
G3 compatible - optional standard
*will follow soon ** planned for future releases
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Full range of signal typesincluding AI, AO, DI, DO, Temp,Pulse, Frequency, Relay
§ Inputs and outputs mixed inone module!
§ Easy integration of up to 8direct I/O modules perAC 700F and up to 10 modulesper AC 900F controller
§ Terminal units available as§ Spring type or§ Screw type
Freelance I/OS700 - Direct I/Os for AC 700F and AC 900F
November 3, 2014 | Slide 36
S700 – High density I/O modules
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance I/OProfibus Remote I/O S700
November 3, 2014 | Slide 37
§ Full range of signal typesincluding AI, AO, DI, DO, Temp,Pulse, Frequency, Relay
§ Inputs & outputs mixed in onemodule
§ 14 different I/O modules types§ 7 Digital§ 6 Analog§ 1 Analog + Digital
§ DC 705F – FBP (FieldbusPlug) Interface module is aDC module
§ 8 DI + 8 DC I/O Channels
§ Easy configuration usingTemplates
S700 – CompactProfibus Remote I/O
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Full range of signal typesincluding AI, AO, DI, DO, Temp,Pulse, Frequency, Relay
§ HART® functionality
§ 0° ... +55°C (+32°F…+131° F)ambience temperature
§ All Hardware components G3compliant
§ Hot swap of modules
§ Redundancy also on I/Omodule level
§ Flexible configuration andinstallation
Freelance I/OProfibus Remote I/O S800
November 3, 2014 | Slide 38
S800 - Process I/O forGeneral Purpose
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Remote I/O for mounting inATEX Zones 1 and 2applications + signals fromZone 0 / 1 / 2
§ -20° ... +60C (-4° … +140° F)ambience temperature
§ Full range of signal typesincluding AI, AO, DI, DO, Temp,Pulse, Frequency
§ HART® functionality§ Hot swap of modules,
communication interfaces andpower supply
§ All S900 Hardwarecomponents G3 Compliant
§ Hot configuration in run, fullonline configuration capabilities
Freelance I/OProfibus Remote I/O S900
November 3, 2014 | Slide 39
S900 - Intrinsic Safety forhazardous environments
CB220 - Compact BoxIP66 field mountable housing
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ An IP66 field mountable compact housingwith up to four S900 I/O modules
§ Configuration, communication anddiagnostics via PROFIBUS DP
§ HART®-compatible, access to parameterdefinitions, status information and variables
§ Local installation saves cabling cost§ Ideal for remote applications where a handful
of signals are brought back to the controlroom e.g. Water treatment
Freelance I/OS900 – CB220 Compact Box
November 3, 2014 | Slide 40
CB220 - Compact BoxIP66 field mountable housing
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Class G1: Mild§ Corrosion is NOT a factor in
determining equipmentreliability
Class G2: Moderate§ Corrosion is measurableClass G3: Harsh§ It is probable that corrosion
will occurClass GX: Severe§ Only specially designed and
packaged equipment will resist
What does coated and G3 compliant mean?Classification of environmental corrosion
November 3, 2014 | Slide 41
This doesn't happen toG3 compliant modules!
Controller & I/O
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
1. Easy to Install –Less than 5 minutes
2. Easy to Learn –Less than a week
3. Easy to Understand –Available in your language
4. Easy to Engineer –Everything using one tool
5. Easy to Backup –Entire application is just one file, fits ona small memory stick
6. Easy to Scale –Grows on a linear scale
7. Easy to Demo –Runs on any notebook
8. Easy to Sell –Customers love it and finally
9. Easy to Make MoneyCustomer focus on running productionrather than on system maintenance
What Characterizes Freelance?The 9 E’s!!
November 3, 2014 | Slide 42
1 2 3
4 5 6
7 8 9
Why use Freelance?
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance is verysuccessful in:§ Small to medium/large sized
applications in:§ Oil & gas§ Chemicals§ Minerals / Cement§ Consumer goods (Sugar)
Freelance fits perfect forprojects§ < 10 Operator stations§ < 5,000 I/O signalsSimple handling, attractivelypriced hardware and software
Why use Freelance?
November 3, 2014 | Slide 43
Why use Freelance?
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Central access to all fieldinformation
§ Field devices completely integratedinto control system engineering§ Only one tool for engineering,
commissioning and diagnostics§ Save money in
§ Engineering§ Commissioning§ Testing§ Service and maintenance
§ Assembly close to the field§ Reduction of field wiring and
space requirements§ All components match and are
optimized to work together
Why use Freelance?
November 3, 2014 | Slide 44
Why use Freelance?
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Which version have you got?
Why should you upgrade?To make your DCS fit for the future !
November 3, 2014 | Slide 45
Evolution & Migration
Newest VersionFormer Versions
V1 V2 V3 V4 V5 V6 V7 V8 V2013V9
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ DCP10 Rack CPU- Redundancy
§ Connect to 5 I/O Racks
§ Frequency Input DFI 01 for Racks
Evolution Steps/Product NewsFeatures V1 and V2à V3
November 3, 2014 | Slide 46
12
34
56
78
9
§ Digital Input Board DDI 04 -forProximity Switches
§ WIN 3.11
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ New Hardware-Manager
§ Connectivity improvement viaOPC-Server
Evolution Steps/Product NewsFeatures V3à V4
November 3, 2014 | Slide 47
12
34
56
78
9
§ Windows NTEvolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Field Controller
§ Function Block Diagram –Auto router
Evolution Steps/Product NewsFeatures V4à V5
November 3, 2014 | Slide 48
12
34
56
78
9
§ Fieldbus - Extension§ FOUNDATION Fieldbus§ PROFIBUS
§ WIN 2000
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
New Controller AC 800F
§ AC 800F Redundancy
§ Fieldbus Redundancy
Evolution Steps/Product NewsFeatures V5à V6
November 3, 2014 | Slide 49
12
34
56
78
9
§ Intelligent Management of fielddevices via FDT/DTM
§ Trend server
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
DigiVis Improvements§ Unlimited amount of Trend displays
on one DigiVis Station§ Dual Screen DigiVis§ Web Display§ User-defined Trend displays
for DigiVis
Evolution Steps/Product NewsFeatures V6à V7
November 3, 2014 | Slide 50
12
34
56
78
9
§ Additional programming languageStructured Text (ST) –IEC 6-1131
§ Optimized adaptation of SystemSize by scalable I/O-basedLicensing
§ AC 800F with 16 MB RAM
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Evolution Steps/Product NewsFeatures V7à V8
November 3, 2014 | Slide 51
12
34
56
78
9
New DigiVis§ Higher Screen resolution§ Aspect Navigation§ Control Aspect§ Up to 5 faceplates simultaneously§ Plant Areas
§ Extended diagnostic Modefor DigiVis
§ Improved Graphics Editor§ DTMs for S800 and S900§ System 800xA Operation connect§ System 800xA Batch for Freelance§ WIN XP
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
New Controller : AC 700F§ Up to 8 direct I/O modules§ 1 Ethernet port (10/100Mbit)§ 1 RS-232 / 485 port for Modbus
Master & Slave§ SW Setup 10 clicks / 5 min
Evolution Steps/Product NewsFeatures V8à V9.1
November 3, 2014 | Slide 52
12
34
56
78
9
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ AC 700F controller nowsupports Profibus– like AC800F
§ AC 700F performanceenhancements
§ S700 direct I/O with 7 differentmodule types
§ PLC-connect for DigiVisoperator station
§ Excel Reports for DigiVis
§ Bulk Data Manager Tool foreven more efficient engineeringin Freelance
Evolution Steps/Product NewsFeatures V9.1à V9.2
November 3, 2014 | Slide 53
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Profibus Remote I/O S700
§ 14 different module types
§ Solution for nearly everyelectrical signal
§ More scalability
Evolution Steps/Product NewsFeatures V9.1à V9.2
November 3, 2014 | Slide 54
V 9.2
Evolution & Migration
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ New AC 900F controller (redundancy, SDcard, 10 direct I/O, new protocols…)
§ Freelance controllers (AC 700F, AC 800F*and AC 900F) support Modbus via Ethernet(TCP/IP)
§ Freelance controllers (AC 700F, AC 800F andAC 900F) support Telecontrol protocol onEthernet (IEC 60870-5-104 )
§ AC 700F performance enhancements
§ AC 700F SD card support
§ Additional S700 direct I/O
§ S800 high density I/O
§ Freelance Engineering (CBF) enhancements
Evolution Steps/Product NewsFeatures V9.2à V2013
November 3, 2014 | Slide 55
Evolution & Migration
*Modbus TCP for AC 800F will not be availablewith the initial release of version 2013
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Reduced maintenance cost by use of up-to dateHardware and Software
§ Use modern IT-Infrastructure§ Save on spare-parts
§ Up-to-Date by using Windows§ Faster Reaction time
§ Optimized operator station layout for betteroverview
§ Improved Alarm-Management, Group Alarms§ More Information to the operator
§ Automatically generated criteria windows§ Check Interlocks of Individual Drive Functions§ High end system diagnostics
§ Improve availability through redundancy andnew HW
§ Stay automatically up-to-date with Sentinelsubscription
Why does an Upgrade make sense?
November 3, 2014 | Slide 56
…
6
7
8
9
Evolution & Migration
2013
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Existing project application can betaken over without any problemsfrom one main version tothe following one (V9 to V2013)
§ Export the application from existingFreelance Engineering Tool
§ Import in new version of FreelanceEngineering Tool and download tothe stations
à Very easy
… and what about the application?
…
6
7
8
9
Evolution & Migration
| Slide 57June 4, 2012
2013
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Automation Sentinel - The Value Proposition
§ Automation Sentinel is a service program which is needed todaymore than ever before especially in this highly competitivebusiness environment, rapidly changing technologies and cyberthreats and attacks.
§ Automation Sentinel is a service program of relevant andvaluable deliverables.
§ Automation Sentinel is intended to help customers improve plantavailability, enhance safety, reduce risk, decrease maintenancecosts, optimize plant performance, extend the useful lifetime andmaximize ROI on the automation assets.
Evolution & Migration
| Slide 58June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Automation Sentinel - The Value Proposition
§ Automation Sentinel provides answers to some of the mostpressing lifecycle control systems considerations. AutomationSentinel helps manage system maintainability, ensure servicesand support and predict lifecycle costs.
§ Automation Sentinel automated nature of Alerts and proactiveNotifications address and satisfy some key and long standingcustomer requirements for better and quicker reporting.
§ Automation Sentinel is ‘peace of mind’. The timely information,early warning and easy access to software updates, downloadsand problem workarounds will reduce risk and keep productionsmoothly running. This is real peace of mind.
Evolution & Migration
| Slide 59June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
§ Automation Sentinel is a value proposition
§ Automation Sentinel is relevant and is needed
§ Automation Sentinel is a control system lifecycle supportprogram which is needed more than ever before especially in thisera of highly competitive business environment, rapidly changingand evolving technologies and cyber threats and cyber attacks.
§ Automation Sentinel is ‘peace of mind’ to all concerned.
§ Automation Sentinel is ‘investment protection’.
§ Automation Sentinel is not an option but it is rather a ‘MUST forMOST’.
Automation Sentinel ProgramConclusions
Evolution & Migration
| Slide 60June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Liquefied petroleum gas (LPG) recovery+ process§ 1 x Control Builder F Engineering Station
§ 2 x DigiVis operator stations
§ 1 x redundant AC 800F controller
§ 1 x S800 remote I/O station, ca. 200 I/Osignals
§ Linking Device 800HSE, ca. 70 I/Osignals Foundation Fieldbus
Oil & Gas applications
June 4, 2012 | Slide 61
Styrene production§ 1 x Control Builder F Engineering Station
§ 6 x DigiVis operator stations
§ 2 x redundant AC 800F controllers
§ 22 x S800 remote I/O stations, ca. 3,000I/O signals
Applications AC 800F
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Plastics Production (Monomer)§ 2 x Freelance operator stations
§ 1 x redundant AC 800F controller
§ S800 remote I/O stations, ca. 400 I/Osignals
§ S900 remote I/O stations, ca. 100 I/Ointrinsic safe signals
§ 800xA Batch management
Chemical applications
June 4, 2012 | Slide 62
Coal (High Sulphur) to Methanolproduction§ 4 x Freelance engineering stations
§ 16 x Freelance dual screen operatorstations
§ 18 x AC 800F controllers
§ S800 remote I/O stations, ca. 6,000 I/Osignals
§ Integrated production schedule system
§ Integrated digital video monitor system
Applications AC 800F
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Pelletizing plant to process andexport iron§ 2 x Freelance Engineering
workstations§ 4 x Process Portal operator
workplaces§ 14 x redundant AC 800F controllers§ S800 I/O remote I/O stations, ca.
10,000 I/O signals
Mineral applications
| Slide 63
Cement Factory§ 3 x Freelance operator stations§ 2 x AC 800F controllers§ S800 remote I/O station, ca. 1,000
I/O signals
Applications AC 800F
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Sugar Refinery
§ 1 x Freelance engineering station
§ 12 x Freelance Operator Station
§ 5 x AC 800F controllers
§ 4,400 Rack I/O signals
Consumer applications
| Slide 64
Animal food production fromSugar Canes
§ 2 x 2 Freelance operator station
§ 1 x AC 800F controller
§ S800 remote I/O stations, 700 I/Osignals
§ 800xA Batch management
Applications AC 800F
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Steel production
§ 1 x Freelance engineering station
§ 6 x Freelance operator stations
§ 2 x redundant AC 800F controllers
§ 3 x single AC 800F controllers
§ 2,000 I/O Rack I/Os
Other applications
| Slide 65
Bio Diesel Plant
§ 1 x Freelance engineering station
§ 3 x Freelance operator stations
§ 2 x redundant AC 800F controllers
§ S800 remote I/O station, 1,500 I/Os
Applications AC 800F
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Slab furnace§ 1 x Freelance engineering station§ 15 x Freelance operator stations§ 6 x AC 800F controllers§ S900 remote I/O stations,
ca. 2,000 I/Os
Other applications
| Slide 66
Container Glass Production§ 1 x Freelance engineering station§ 6 x Freelance operator stations§ 11 x redundant AC 800F controllers§ S900 remote I/O stations,
ca. 4,200 I/Os
Applications AC 800F
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
| Slide 67
Renewable Energy Power Plant
§ 1 x Freelance engineering station
§ 6 x Freelance operator stations
§ 5 x redundant AC 800F controllers
§ S800 remote I/O stations, ca. 3,000I/O signals
Other applications
Waste Water Treatment
§ 1 x Freelance engineering station
§ 3 x Freelance operator stations
§ 3 x redundant AC 800F controllers
§ S800 remote I/O stations, ca. 900I/O signals
Applications AC 800F
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
AC 700F – 4 typical application areas
| Slide 68
Applications AC 700F
June 4, 2012
Area 1:Integrate Process PLC islands intoFreelance project using AC 700F
AC 800FProject
AC700F
PLC3rd P
Area 2:More flexible Freelance architecturethrough using “Intelligent Ethernet I/O”with AC 700F
AC 700F
AC 800F
Area 3:Process PLCs with integrated operatorstation
OS3rd P
PLC3rd P
PLC3rd P
Area 4:”Micro DCS” for package unit suppliers inprocess industries
Third party DCS project
Package units with AC 700F
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
June 4, 2012 | Slide 69
Shipping
Typical Areafor DCS systems
Overview Automation in Process Industry (1)
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Typical Areafor DCS systems
Shipping
| Slide 70June 4, 2012
Overview Automation in Process Industry (2)
PackageUnit
PLCPLC
PackageUnit
PLC PackageUnit
PLC
PackageUnit
PLC
PackageUnit
PLC
PackageUnit
PLC
PackageUnit
PLCPLC
PLC
PLCPLC
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
SummaryNew opportunities for AC 700F
| Slide 71June 4, 2012
Shipping
PackageUnit
PLCPLC
PackageUnit
PLC PackageUnit
PLC
PackageUnit
PLC
PackageUnit
PLC
PackageUnit
PLC
PackageUnit
PLCPLC
PLC
PLCPLC
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance vs. PLC+ HMIHuman Machine Interface
OS3rd P
PLC3rd P
PLC3rd P
PLC/SCADA or DCS?
In process industries, automation in small and mediumsolutions can be done with PLC/SCADA or with DCS
Benefits using Freelance?
| Slide 72
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
The Race is openFreelance versus PLC+HMI
Let‘s have a look at a typical 500 I/O projectSimilar investment level regarding initial cost
FreelancePLC+HMIcost
Hardware / Software Value
| Slide 73
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Network and System-Communication
Freelance§ Communication is
generated out of the box§ One database owns the
configuration of all systemcomponents
§ One Engineering tool forall configuration work
PLC + HMI§ Communication of different
components needs to beset up manually
§ Different databases (oneper controller) need to besynchronized manually
§ Different tools are required
| Slide 74
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Added Cost / Functionality Gap for PLC+HMI
Similar investment level regarding initial investmentSetting up the system communication requires
time == money
PLC+HMIFreelancecost
ValueHw / Sw Sys-Comm
| Slide 75
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Building Faceplates, Enabling Alarms
Freelance§ Faceplates available and
connected once function blockin the controller(PID loop or Motor on/off) iscreated
§ Alarms, messages, reportsare ready to go
PLC + HMI§ Choosing or designing desired
faceplate required§ Making of connection between
control logic and HMI required§ Additionally mapping alarms
from logic to HMI needed§ Source of misconnections,
requires extra work to fix
Remember: It requires more than20 signals to deploy such afaceplate. Freelance „pre-wires“it automaticallyPotential Savings:15 minutes per faceplate
| Slide 76
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
cost
ValueHw / Sw Sys-Comm
Faceplates Alarming
Added Cost/ Functionality Gap for PLC+HMI
Similar investment level regarding initial investmentSetting up faceplates per tag
Takes timeErrorstime == money
PLC+HMIFreelance
| Slide 77
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Your Process Requires Advanced Controls
Freelance§ Maintains rich library of
functions including ...§ 9 different PID-loops§ 3 Dosing function
blocks§ All function-blocks
include alarming andmonitoring
PLC + HMI§ Only basic control available. Extension
in functionality need to be done onapplication basis§ e.g. Feed forward, Tracking, Self-
Tune, ...§ Alarming
§ Leads to non-standard applications,which are difficult to operate andmaintain(= PID-loops according to „Engineer-Preference“)
| Slide 78
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Added Cost/ Functionality Gap for PLC+HMI
Similar investment level regarding initial investmentAdvanced Control need to be written in struct. text and re-
invented every project time == money
PLC+HMIFreelancecost
ValueHw / Sw Sys-Comm FaceplatesAlarming
AdvancedControl
| Slide 79
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Production / System-Diagnostic Intelligence
Freelance§ Interlock – Root cause
analysis, if production isdown or threatened to beblocked
§ Access System AND fielddevice diagnostics(HART or Fieldbus!) fromoperator console
PLC + HMI§ All these functions, if
achievable at all, need tobe configured manually
§ Costs time and moneyà due to cost reductions
it never happens§ Leads to “blind operators“
June 4, 2012 | Slide 80
Freelance vs. PLC+HMI
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Added Cost/ Functionality Gap for PLC+HMI
Similar investment level regarding initial investmentTransparency only with a lot of integration work be
achieved with PLC-HMI solution (production down)time == money
PLC+HMIFreelancecost
Hw /Sw
ValueSys-Comm
FaceplatesAlarming
AdvancedControl
Transparency/ DiagnosticInformation
| Slide 81
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
AC 700FFirst system sold to Sasol, Germany
§ Project: Replacement of Siemens S5§ Application: Pneumatic conveyance of alumina
powder to stock silo§ Customer Objective:§ Replacement done in short time§ Engineering done by new hire§ Re-engineering of existing application
§ Automation from ABB:§ 1 AC 700F controller, 4 x DC 732F, 2 x AX722F
§ Why was ABB chosen?§ Central operation (not possible with Siemens OP)§ Remote access (not possible with Siemens OP)§ More transparency of the application compared
to S5§ engineering done from employee with no
Freelance expertise§ Mainly binary signals, Sequences used to have
better diagnostics§ Mounting & cabling of new system in half a day
| Slide 82
Freelance vs. PLC+HMI
June 4, 2012
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance Sales Tools
§ System description 40pages in English
§ Video on controllerredundancy
§ New product catalog§ Freelance wizard -->
make a quote in 5 min!§ HW Demo Models…§ Quickstart DVD§ Promotional Videos§ Posters§ Banners§ Advertisements
June 4, 2012 | Slide 83
Sales & Marketing
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance Demo Systems
June 4, 2012 | Slide 84
Sales & Marketing
AC 900F demo kit
For more info email :
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Freelance Quickstart Tutorial Localized:English, Chinese, German, Russian, Spanish…
June 4, 2012 | Slide 85
Sales & Marketing
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
SummaryHighlights of Freelance
§ Easy to install, to learn and to engineer§ Available in your Language:
localized engineering tool, operatorinterface and documentation
§ Just one tool for engineering,commissioning, and diagnostics
§ High-end fieldbus solutions(PROFIBUS, FoundationFieldbus, HART)
§ Start DCS with 16 signals§ System with cost efficient and really
integrated HSI (DigiVis)§ Customers love it !!
June 4, 2012 | Slide 86
Summary
© ABB / PA / Control Systems
Why use Freelance?
Evolution & Migration
Applications AC 800F
Applications AC 700F
Freelance vs. PLC+HMI
Distributedcontrol system
Scalable structure
Engineering Tool
Fieldbus management
Operator Station
Controller & l/O
Sales & Marketing
Summary
Questions
June 4, 2012 | Slide 87