The Connected EnterpriseTHINGWORX PLATFORM. CONTROLS ADVISOR. ASSET ADVISOR. PRODUCTION ADVISOR....

PUBLIC | Copyright ©2018 Rockwell Automation, Inc.

The Connected Enterprise

Dariusz WojciechowskiAccount Manager Automotive

[email protected] | +48 514 956 604

mailto:[email protected]

Rockwell Automation at a glance

Our strategy is bringing The Connected Enterprise to life.We help industrial companies and their people be more productive by integrating control and information across the enterprise.

EMPLOYEES

23,000FISCAL 2019 SALES

$6.7BCOUNTRIES

100+

ABOVE-MARKET GROWTH | PRODUCTIVITY | INTELLECTUAL CAPITAL VALUE CREATION

PUBLIC | Copyright ©2020 Rockwell Automation, Inc. | 2

“As IT and OT converge, there is a natural alignment between our

companies. Together, we will offer the most comprehensive and flexible IoT

offering in the industrial space.”

– Blake Moret, Chairman and CEO

“Leveraging Rockwell’s industry-leading industrial control and software technology, strong brand, and domain expertise with PTC’s award-winning technology enables industrial enterprises to capitalize on the promise of the industrial IoT and Augmented Reality.”

– Jim Heppelmann, President and Ceo

SMART CONNECTED ASSETS – EtherNet/IP Enabled Network

ROCKWELL AUTOMATION IIoT INFRASTRUCTURE – Integrated Architecture™

AUTO DISCOVERY ZERO CONFIG DASHBOARDS ORCHESTRATION & WORKFLOW PEOPLE IN THE IIOT

INFORMATION SOLUTIONS CAPABILITIES – Cloud | On-Premise | Edge

SCALABLE EXECUTION SYSTEMS

SCALABLE ANALYTICS

MOBILITY & COLLABORATION

CONNECTED SERVICES

The Connected EnterpriseCustomer Outcomes Faster Time

to MarketImproved Asset

UtilizationLower Total Cost

of OwnershipEnterprise

Risk Management

MOBILE / DISPLAYSCONTROLLERS MACHINES & EQUIPMENT REMOTE ASSETSINTELLIGENT MOTOR CONTROLSENSORS & ACTUATORS

Enabling the Industrial Internet of Things (IIoT)

For OperationsMarket-leading industrial innovation platform to drive digital transformation for increased operational performance and agility across all factories

THINGWORX PLATFORMCONTROLS ADVISORASSET ADVISORPRODUCTION ADVISOROPERATOR ADVISOR (beta)

For AR experiencesIndustry-Leading augmented reality development tools to improve workforce efficiency and training

For Production Unified suite integrating production management, analytics, paperless shop floor and execution to drive efficiency across production

MES

For Developers

• Allows Apps to “see” and puts content onto the world through environments or objects

For Enterprise Content Creators

• Powerful AR content creation and publishing solution for industrial enterprises

For Remote Assistance

• Allows you to “see what I see” and annotate in a shared workspace

H I G H - L E V E L I I o T U S E C A S E S

Supply Chain& Logistics

OperationsManagement

ProductionExecution

ManufacturingEngineering

Maintenance &Service

• BOM transformation

• Digital process planning

• Factory Design• 3D work

instruction authoring

• Instruction authoring (AR)

• Smart tools• Tools

tracking• Automated

guided vehicles

• Supplier visibility

• Remote operations

• Real-time production monitoring

• OEE & performance metrics

• Process monitoring & improvement

• Process mgmt. / optimization

• Plant benchmarking

• Reduced energy usage

• Production order management

• Genealogy / Traceability

• Labor tracking & shift mgmt.

• Paperless operations/EBR

• Standard work instruction

• Unified workforce screen

• Inventory & material mgmt.

• Real-time asset trending & troubleshooting

• Asset tracking• Real-time alert &

fault identification• Predictive and

prescriptive analytics

• Performance issues

• Digital repair & service instruction

Quality & Test

Health, Environment & Safety IT/SCO

• Real-time quality KPIs

• Inline quality inspections (AR)

• Robotic inspection monitoring

• Testing monitoring & calibration

• Monitor operating conditions to alert anomaly or risk

• Monitor & reduce safety events

• Health, safety, & training procedures (AR)

• Flexible & adaptable workforce

• Energy Mgmt.

• Monitor security breaches

• IP protection

• Compliance Mgmt.

FASTER TIMETO MARKET

OPERATIONALPRODUCTIVITY

ASSET MGMT.& RELIABILITY

ENTERPRISERISK

INTERNAL | Copyright ©2019 Rockwell Automation, Inc. | 8

AnalyticsThe Discovery and Communication of Meaningful Patterns in Data

DESCRIPTIVEWhat Happened?

DIAGNOSTICWhy Did It Happen?

PREDICTIVEWhat Will Happen?

Decision AutomationDecision SupportPRESCRIPTIVE

What Should I Do?

DAT

A

DEC

ISIO

N

AC

TIO

N

ANALYTICS HUMAN INPUT

FEEDBACK

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THE CONNECTED ENTERPRISE REQUIRES A PLANWe Provide Consulting Services for Both Planning & Implementation

BUSINESS EVALUATION TECHNOLOGY EVALUATION ORGANIZATION EVALUATION

• Solutions are not the same for different companies

• Business drivers/costs vary by industry and company and determine the technical capabilities that should be deployed

• Operations strategy also impacts implementation and structure of the solution

Technologically enabling operations require a comprehensive approach to realize the benefits

• Equipment review to determine current installed capabilities

• Network infrastructure and security review, identification or requirements and current gaps

• Operating software specified to support data and analytics

• IT architecture needs to be understood to determine enterprise wide capabilities

• Alignment on the vision of technology in the operation

• Technical capabilities within the key support departments

• Change management and readiness for the key plants targeted


Katowice Plant

400+ employees

Shopfloor 12 000 m2

6 product lines

ICB MV MCC 2500SSCB KINETIX SHEET METAL & BUS BARS


Katowice award

Katowice Plant was awarded as „Factory of the Year 2017” incategory „Industry 4.0” for implementation The Connected Enterpriseand setting the benchmark for Polish industry.


Starting Point

No support for operators

Incomplete and inaccurate reports in paper version

No information flow

Difficult decision-making process

Lack of transparency in the processes

Waste, waste, waste...


Katowice RoadmapDigital Transformation to unlock the Value of The Connected Enterprise solutions.

2017Factory Talk

Vantage Point

2016

Factory Talk Production Center

2018Kronos & Llumin.

2019Factory Talk Data View / Power BI

Future

Expanding possibility

MES Connectivity platform

Visualisation & Reporting

Workforce & Asset Management

Advanced Analitics & Big Data Utilization


The Connected Enterprise in Katowice

Technology• Number of processes

in manufacturing, quality, engineering, planning and materials based on FactoryTalk functionality

Process• 400+ operators in

FTPC (direct/indirect hours) every day

• Production Supervisors & Managers uses real time data to make decisions

People


FT Innovation Suite

Connectivity platform (MES)

Employees & Infrastructure

Business & support systems Supported by

For IOT application

For augmented reality

For content delivery


Transformation

We have clear visibility into every plant’s operation

Best practices are easy to identify and execute upon using consolidated

analytics

Making better, more profitable decisions using real-time data is easy to


5% 20%

30%

50%

40%

55%

50%

20%30%

2015 Current State Vision

Big Data

Dirty Data

Dark Data

Big Data

Dirty Data

Dark Data

Big Data

Dirty Data

Dark Data

Big DataAccess to basic information.

Dirty Data40% of data collected manually. A lot of databases

Dark DataWe don`t know what we don`t know. More than 50% ofdata resulting form ongoing processes in not collected

Big DataData available in real time.

Dirty DataUnstructured and custom level data collected manually.

Dark DataThe level of hidden data. No awareness of impact on business.

Big Data50% of data used for management businesses

Dirty Data10% reduction of manually collected data.

Dark Data20% reduction of data that is not collected

Katowice TCE Current State & Vision


Benefits

CAPeX30% in capital avoidance

QUALITY60% reduction in PPM

INVENTORY120 days to 82 days

LEAD TIMESReduced 50%

DELIVERY82% to 96%


Key Take-AwayShare of knowledge from lesson learn perspective

Business caseFocus on critial KPI`S vs Data

TimelineNever ending journey

MindsetDon`t uderstimate cultural change

EngagementSenior Management Sponsorship

Success storyCreate a „Win” – others will follow

StructureCreate structure to support your vision


Connected Katowice

Actions management

(andon)Performance

controlTracking and serialization Maintenance

Scheduling and Planning

Mobility

...

Big data utilization (analytics)

Employees certification

ETO manufacturing

support

Quality control (checklists) ... ...

... ... ...

SKIP


Actions management(andon)

All information in one place with automatic escalation (e-mail)

Simple visualization for for shopfloor in real time

Quicker decision making


Performance control screen

Every single minute reported by each production operator

Automatic validation of data collected

Labor efficiency dashboards & detailed reports


Tracking and serialization

Serialization – each part has unique serial number

Full traceability

Poka-yoke system

Automatic label printing


Maintenance

Integration Erportal with FTPC

Automatic escalation of the problem

Mobile application to management of issues


Scheduling and planning

Automatic transfer of data between SAP and operator interface

Real time order trackingRequested date

Queue of orders

Orders due today


Big Data utilization

Statistical process control

Correlation between KPI’s

Data driven decisions making

(analytics)


Employees certification

Automatic supervision over employee training and permissions

An employee has access to all information related to his professional activity

Decisions of production managers


Mobility

All information in real time

Access to production progress on mobile devices

Dashboards and reports for managing and decision making


Quality control

Digital checklists for critical steps in the process

Automatic enforcement of checklists at the workplace

Access to advanced reports

(checklists)


The Connected Katowice Strategy 2022

People Development

• Data Driven Culture• Big Data Utilization• Participation in the biggest

European Events• Global TCE training

system• Innovative surroundings

Processes Technology Communcation Collaboration

• Smart BBS• Predictive Maintenance• Statistical process control• PLCs integration with MES• Paperless factory• Standard time management

for all businesses

• ThinManager• ThingWorx PTC• Vuforia Studio PTC• Factory Talk Team One• Factory Talk Analytics• Smart energy consumption• Factory Talk Innovation Suite

• Quaterly update• Yammer activity• Posters• Monthly shopfloor

communication• Marketing activity support

• EMEA / AP TCE transfer of knowledge

• Universities collaboration• Collaborative platform to

exchange experiences • Benchmarking with other sites


We invite you to the discussion

Dariusz WojciechowskiAccount Manager Automotive

[email protected] | +48 514 956 604

mailto:[email protected]

The Connected EnterpriseTHINGWORX PLATFORM. CONTROLS ADVISOR. ASSET ADVISOR. PRODUCTION ADVISOR....

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