The Concrete Initiative Workshop Starting from the …...The Concrete Initiative Workshop Starting...

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Physical Chemistry of Building Materials ETH Zurich Prof. Dr. Robert J. Flatt, Institute for Building Materials, ETH Zurich The Concrete Initiative Workshop Starting from the design-phase: material efficiency and beyond

Transcript of The Concrete Initiative Workshop Starting from the …...The Concrete Initiative Workshop Starting...

Page 1: The Concrete Initiative Workshop Starting from the …...The Concrete Initiative Workshop Starting from the design-phase: material efficiency and beyond Physical Chemistry of Building

Physical Chemistry of Building MaterialsETH Zurich

Prof. Dr. Robert J. Flatt, Institute for Building Materials, ETH Zurich

The Concrete Initiative WorkshopStarting from the design-phase: material efficiency and beyond

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2Physical Chemistry of Building MaterialsETH Zurich

Interdisciplinary initiative to foster the innovation capacity of architecture and constructionLaunch: June 2014

Duration: 3 x 4 year phases = 12 years

Composition:22 Professors, (+6 associated)8 Postdocs 47 PhD researchers (+17 associated)MAS teaching programIndustry collaboration programme

Robotic Fabrication Lab, Institute for Technology in Architecture, ETH Zurich

National Centre of Competence in Research Digital Fabrication

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All Investigators in Phase 2

Philippe BlockArchitecture and StructuresETH Zurich

Robert FlattBuilding MaterialsETH Zurich

Margarita ChliVision for RoboticsETH Zurich

Stelian CorosComputational RoboticsETH Zurich

Benjamin DillenburgerDigital Building Tech.ETH Zurich

Fabio GramazioArchitecture and Digital FabricationETH Zurich

Marco HutterRobotic SystemsETH Zurich

Walter KaufmannStructural EngineeringETH Zurich

Matthias KohlerArchitecture and Digital FabricationETH Zurich

Mark PaulyComputer Graphics and GeometryEPFL

Christophe GirotLandscape ArchitectureETH Zurich

Joseph SchwartzStructural DesignETH Zurich

Kristina SheaEngineering, Design and ComputingETH Zurich

Roland SiegwartAutonomous SystemsETH Zurich

Yves WeinandTimber ConstructionEPFL

Eleni ChatziStructural MechanicsETH Zurich

Arno SchlüterArchitecture and Building SystemsETH Zurich

Corentin FivetStructural XplorationEPFL

Gudela GroteWork and Organ. PsychologyETH Zurich

Guillaume HabertSustainable ConstructionETH Zurich

Daniel HallInnovative and Industr. ConstructionETH Zurich

Agathe Koller-HodacMechatronics and AutomationHSR

Andreas LuibleFaçade and Metal ConstructionHSLU

Roy SmithAutomatic ControlETH Zurich

Olga Sorkine-HornungInteractive GeometryETH Zurich

Melanie ZeilingerDynamic and Systems ControlETH Zurich

Andrea FrangiTimber StructuresETH Zurich

Andreas WieserGeosensors and Engineering GeodesyETH Zurich

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Physical Chemistry of Building MaterialsETH Zurich

Conventional Design 3for2 Design

Equal room height

Radiant ceiling panelsfor sensible cooling

Building Integrated Photovoltaics

Slanted façade for shading with Low U-Value / Low SHGC glazing

Dedicated Outdoor Air System (DOAS) with decentralized Ventilation units

Slab integrated, meshed duct network for air distribution,diffusors

Automation system with room / component sensors

The 3for2 concept:Achieving space, material, and energy savings through integrated systems

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Physical Chemistry of Building MaterialsETH Zurich

Research in Practice: Applied Projects of the Architecture and Building Systems (A/S) Group

3for2@UWCSEA

Designed and managed by the A/S team, 3for2@UWCSEA

is a 600 m2 office space which hosts the administrative staff of

UWCSEA. It is one of the first commercial-scale applications of

passive chilled beams and displacement ventilation for

offices in the tropics. It is set to become Singapore’s most

energy-efficient office by 2018.

New construction: 2015

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March to June 2017NCCR Research on Display at the Centre Pompidou in Paris

NCCR research on display in the exhibition „Mutation-Créations / Imprimer le monde“Centre Pompidou / Audrey Laurans

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7Physical Chemistry of Building MaterialsETH Zurich

Imprimer le Monde, Centre Pompidou, 2017Digital Building Technologies

ETH Zurich7

Digital Grotesque II

Imprimer le Monde, C entre Pompidou, 2017

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Physical Chemistry of Building MaterialsETH Zurich

May to November 2016Impressive Contributions of NCCR Investigators at Venice Biennale

Left: Incidental Space by Christian Kerez, including work by the Digital Building Technologies Group; Right: Beyond Bending by the Block Research Group, Left: Swiss Arts Council Pro Helvetia / Oliver Dubuis; Right: ETH Zurich / Iwan Baan,

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October 2017Ultra-thin HiLo Roof Passes Field Test

Construction prototype for the ultra-thin HiLo concrete roof in the Robotic Fabrication Laboratory at ETH ZurichBlock Research Group / Michael Lyrenmann

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October 2018KnitCandela: a homage to Félix Candela by Zaha Hadid Architects

Homage to Féix Candela at the Museo Universitario arte contempoáneo (MUAC) in Mexico city; Architectural design by Zaha Hadid Architects; formwork technology , structural design and construction system by Block Reserach Group (ETH Zurich).

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3D Printed concrete

Gramazio Kohler Research ETH Zurich

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Physical Chemistry of Building MaterialsETH Zurich

Layered based printingConcrete / mortar / paste extrusion

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13Physical Chemistry of Building MaterialsETH Zurich

C hallenges in extrusion print (C ontour crafting)

ConcreteOperation window (not too fast, not too slow)• Too fast => collapse• Too slow => cold joints• Depends on material AND contour length

Durability ???

Robustness ???

ReinforcementOrdinary reinforcement• Placed a posteriori (only verstical)

Post tensioning• In printed channels to be infilled

Fibers• Problem of orientation

=> Combination depending on requirements=> Large scale testing ???

OpportunitiesPrinting lost formworkCombined reinforcement strategiesAlternative masonry

ThreatsRobustness at large scale and large throughputMechanical integrityDurability

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Physical Chemistry of Building MaterialsETH Zurich

February 2018 (28th)Opening of the dfab House of NEST at EMPA

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Physical Chemistry of Building MaterialsETH Zurich

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NES T – dfab house •Robotically fabricated timber units

•Smart Slab (3D Printed)

• SDC facade mullions

•Mesh Mould wall

•Unit backbone

•Base

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The whole NCCR research network

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NCCR research network

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19Physical Chemistry of Building MaterialsETH Zurich

C onclusions• Think different – Build different !

• Despite the norms, but not despite safety, economy or ecology

• Doing the exact same thing digitally, will rarely pay off

• Added value, functionality or integration will pay off

• New horizon for design tools informed by new construction methods

• Exciting application for concrete technology, cement chemistry and chemical admixtures, but this alone is not enough!

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Physical Chemistry of Building MaterialsETH Zurich

image is by AndrewRae.org.uk

Thank you for your attention

Page 21: The Concrete Initiative Workshop Starting from the …...The Concrete Initiative Workshop Starting from the design-phase: material efficiency and beyond Physical Chemistry of Building

Physical Chemistry of Building MaterialsETH Zurich

image is by AndrewRae.org.uk

Thank you for your attention