The Closed Jug System - Micro Matic ... The Closed Jug System The quick & easy Closed Jug System...

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Transcript of The Closed Jug System - Micro Matic ... The Closed Jug System The quick & easy Closed Jug System...

  • CLOSED, SEALED & SECURE... For Purity, Performance & Protection.

    *Patent Pending

    The Closed Jug System

    Compliant with Department of

    Pesticide Regulation Closed System

    Requirements.

  • The Closed Jug System The quick & easy Closed Jug System is designed to extract liquid pesticides from a jug into a transfer/mixing system and triple rinse in a closed system environment. It includes an integrated water rinse system, pressure relief valve and the Micro Matic “Closed, Sealed & Secure” dry disconnect Coupler & Container Valve Technology.

    Coupler Neck 360º Swivel Connection Allows for quick and easy jug installation. Connects to 63mm diameter openings on 1, 2 1/2 & 5 gallon pesticide jug containers.

    Handle Ergonomic & Ease to Use

    Used to activate & deactivate closed system liquid transfer.

    When handle is activated, internal cutter breaks seal

    of jug and allows for liquid to transfer from jug into

    inductor / mixing tank.

    Triple Rinse Dry Break Quick Connect Valve Connects to rinsing hose for triple rinsing.

    Pressure Relief Valve (PRV) Protects Workers from Jug Over-pressurization A safety feature that releases only incoming rinse water when too much pressure is built in jug during triple rinse.

    Closed Jug Dispense Coupler

    # 4580

    RSV Coupler Mounting Bracket

    # 5223

    RSV Container Valve 2” NPT, Viton, 3 Key

    # 4858

    RSV Installation / Removal Tool # 741-015

    Breather Vent One Way Air Inlet Valve

    Allows for air to enter Dispense Coupler and into

    jug for quick dispensing.

    RSV Coupler Mounting Bracket

    Protects Seals & Keeps Partially Emptied Jugs Closed

    Allows for jugs that have not been completely emptied

    stored for later use.

    Compliant with Department of

    Pesticide Regulation Closed System

    Requirements.

    RSV Container Valve Integrates with Inductor System / Mixing Tank 2” NPT male threaded valve installs into inductor / mixing tank 2” NPT female threaded opening or adapter plate. Requires 3 key Installation / Removal Tool and torque wrench with 1/2” drive for proper installation. Torque specification (25 ft./lbs.)

    Dispense Flow Rate 1.8 GPM Max. (water at ambient temperature)

    Top View Bottom View

    Includes Viton seals for chemical compatibility.

    3 Key

  • The Closed Jug System Video Demo www.micromatic.com/

    closedjugsystem

    RSV Container Valve Installation

    2. Secure Coupler to Jug Turn coupler clockwise and hand tighten.

    3. Connect Coupler to Container Valve Line-up coupler pins with container valve cams and insert.

    4. Secure Coupler to Container Valve Turn Coupler Clockwise until stops and push handle down to activate.

    1. Connect Coupler to Jug Remove cap from jug and connect coupler.

    2. Pre-thread Container Valve Firmly hand-tighten Container Valve into opening to eliminate cross-threading.

    3. Torque in Container Valve Using a torque wrench with a 1/2” drive connect the #741-015 (3 Key - RSV Container Valve Install / Removal Tool) and torque Container Valve to 25 ft. / lbs.

    1. Insert Container Valve into Cap / Mounting Plate Adapter Installation requires a 2” NPT threaded opening to properly install the 2” NPT Container Valve.

    Operating Instructions

  • The Closed Jug System Operating Instructions

    10. Unscrew empty jug to dispose/recycle.

    PRV Safety Feature: During rinsing, if coupler handle is in up position (container valve is shut), rinse water will be released from the pressure relief valve.

    Cleaning: The Closed Jug System is self-cleaning during the triple rinse cycle and does not require an additional process.

    9. Remove Coupler From Container Valve by pulling out and lifting up handle. Turn coupler counter- clockwise and lift to remove.

    6. Connect Rinse Hose Once jug completely empties, connect rinse hose to rinser. Note: the handle must remain activated and in the down position.

    7. Triple Rinse Triple rinse by turning the rinser hose In-Line Valve “ON”.

    8. Disconnect Rinse Hose

    5. Activate Handle to Dispense Push handle into down position. Handle must lock and stay in the down position for product to dispense.

    Video Demo www.micromatic.com/

    closedjugsystem

  • Reusable Stainless Valve replacement parts. 1. Lubricate the spring retainer and profile seal with silicon lubricant or a lubricant that is compatible with the product. A lubricant must be used.

    2. Using a new spring, spring retainer and profile seal, create the tube assembly.

    3. Place the tube assembly on arbor of bench tool.

    Plunger

    4. Move bench tool lever towards the plunger to install new profile seal over the ventil on the tube assembly. Repeat the motion to ensure proper installation of the profile seal.

    The Closed Jug System Maintenance Instructions RSV Container Valve

  • 5. Inspect profile seal on ventil to ensure uniform positioning. Repeat step 4 if seal is incorrectly positioned.

    Bayonet Locks

    7. Twist valve body to re-engage bayonet locks between valve and tube assembly.

    Correctly assembled Reusable Stainless Valve.

    6. Place the Reusable Stainless Valve main body and tube sub-assembly on arbor of service tool. Pull service tool handle forward to depress spring.

    Plunger

    8. Move the bench tool lever away from plunger and remove the Reusable Stainless Valve assembly.

    The Closed Jug System Maintenance Instructions RSV Container Valve

  • 1. Remove & replace dry break seal from probe.

    Dry Break Seal

    2. Remove & replace main gasket from body.

    3. Remove & replace gasket from coupler neck.

    The Closed Jug System Maintenance Instructions

    The Closed Jug System Maintenance Instructions Closed Jug Dispense Coupler

  • Closed, Sealed & Secure... FOR PURITy, PERFORMAnCE & PROTECTIOn.

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    Order Toll-Free 1-866-755-4477 www.micromatic.com/closedjugsystem