The CINTAC Advanced Automation System - Metsovalveproducts.metso.com/documents/jamesbury... ·...

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The CINTAC Advanced Automation System

combines JAMESBURY® actuator expertise

with STONEL® advanced communication and

control system technology to form a totally

compact, integrated automation package.

CINTAC dramatically simplifies and reduces

the cost of automating rotary on-off valves

by eliminating the need to engineer, procure

and assemble separate rack and pinion actu-

ators, switches, solenoid valves, linkages,

tubes, and fittings.

The CINTAC Advanced Automation System

has been designed as a cost-effective plat-

form with field-proven components.

Designed to support future growth, the sys-

tem includes advanced diagnostics, digital

bus communication capabilities and auto-

mated on-line emergency shutdown testing.

Users benefit from intelligent reliability, plug

and play installation, as well as many unique

standard features that make the system easi-

er to use, install and maintain.

The CINTAC system combines the latest

on-off valve monitoring or networking tech-

nology with a state-of-the-art pneumatic

module. It’s a factory-certified package ready

for fast plug and play installation right out of

the box.

ADVANCED

AUTOMATION SYSTEM

The CINTAC actuation system is a rugged,

compact, totally integrated package that

comes assembled and does not require

external tubing, eliminating the need to

replace leaking fittings and damaged tubes

or hoses. Versions are available for easy

point-to-point wiring and bus networks,

including AS-Interface, DeviceNet, ModBus

and Foundation Fieldbus.

TECHNICAL BULLETIN 3/092

M E T S O A 1 3 0 - 1 E N

OVERVIEW

A CINTAC assembly is made up of three basic components: a Metso AXIOM communication and control module, mounting

kits, and a JAMESBURY CT-Series actuator.

(2) Mounting Kits

AXIOM Communications

& Control Module

CT-Series Pneumatic

Actuator Module

{{

STEP SELECT COMPONENT SERIES

1 Communication and Control Module AXIOM

2 Pneumatic Actuator Module CT-Series

3 Common Parts Linkage Kit: LK1943 & Linkage Kit For Mounting AXIOM to CT-Series LK

Two Linkage kits are required for each CINTAC• A linkage kit for mounting AXIOM to CT-Series

• A common parts linkage kits

To order CINTAC components, follow these steps:

TECHNICAL BULLETIN 3/09 3

C I N T A C A D V A N C E D A U T O M A T I O N S Y S T E MA 1 3 0 - 1 E N

The CINTAC automation system provides reliable and scala-

ble on-off valve networking and communications solutions.

Using a contact-free magnetic resistive (Mag Res) sensor

system, CINTAC reliably monitors exact valve position. The

Mag Res sensor system is tolerant of lateral and vertical

shaft movement, and cams, shafts and other mechanical

parts prone to wear are not required.

■■ High accuracy position sensor system is solid state with

no moving wear points for highly reliable and precise

position feedback.

■■ Contact free -- no mechanical parts or connections to

wear out or bind.

■■ Unaffected by lateral or vertical shaft movement.

■■ Push button switch setting allows for true contact-free

position setting and eliminates having to set cams.

■■ LED for open/close position and solenoid power.

■■ Built in position indicator for multiple visual status indication.

■■ Short circuit protection; prevents the potential for

burned-out switches.

■■ Unit is completely sealed and protected from corrosion

due to moisture.

■■ Solid-state circuitry assures the longevity of switches.

■■ Built in rebreather on spring return version automatically

feeds clean instrument air to the spring housing, elimi-

nating the potential for internal corrosion (i.e., from suck-

ing in dirt, dust, etc.).

■■ Transparent polycarbonate

components are UV stabilized.

■■ In addition to being corrosion

resistant and temporarily sub-

mersible, CINTAC is suitable for use in hazardous areas

(NEMA 4, 4X and 6 rated; Class I & II Div 2 Nonincendive;

Class I & II Div 1 and 2 Intrinsically Safe).

■■ With universal power input, it accepts either AC or DC

input voltage for easy adaptation to existing power and

eliminates potential for burned-out electronics. This

results in reduced inventory levels (one unit meets most

power needs).

■■ Critical components are fully integrated but easily acces-

sible through an impact resistant, removable cover.

■■ Enclosure and pneumatic manifold are constructed of a

durable anodized and polyurethane coated exterior.

■■ All fasteners, including adjustment screws, are stainless

steel for corrosion resistance.

■■ Leak-free integral air porting further improves reliability

by eliminating crimping or bending of tubing, leaking

fittings, and worn or broken hoses.

■■ Air control valve is tolerant of dirty air; manual override

is standard.

■■ Operates at temperatures ranging from -4º F to +150º F

(-20° C to 66°C) and pressures to 116 PSI (8 bar).

■■ Units with a low temperature option to -40º F (-40° C) are

also available.

The heart of the system is a rugged, field proven rack and

pinion pneumatic module with ISO 5211 interface for com-

patibility with any quarter turn valve. The CINTAC automa-

tion system combines high cycle life, rugged construction

and a compact, symmetrical design with a unique range of

features and options.

■■ Modular design with same body and end caps for dou-

ble-acting and spring return models reduce inventory.

■■ Failure direction can be reversed easily from spring-to-

open or spring-to-close orientation simply by inverting

the pistons.

■■ Pneumatic module to valve attachments comply with

ISO 5211/1 and EN12116.

■■ Bearings on all sides and rotating moving parts ensure long life.

■■ Dual piston rack-and-pinion mechanism for simple con-

struction, high cycle life and constant torque.

■■ Extruded aluminum body with honed internal surface for

strength and lower coefficient of friction.

■■ Mechanically multi-guided aluminum pistons for precise

movement, low friction and high cycle life.

■■ Machined teeth on piston racks and pinions for excellent

engagement and maximum efficiency.

■■ Hard-anodized PTFE-coated

body, polyester-coated end caps,

and epoxy-coated springs, along

with internal and external stainless steel fasteners, pro-

vide corrosion resistance in a variety of difficult applica-

tions and environments.

■■ Safety-contained multi-spring design with preloaded

and heavy-duty coated springs for simpler range versatil-

ity, greater safety and corrosion resistance.

■■ External adjustable stops in both directions assure flexi-

bility and accuracy when setting the valve in the open

and closed positions.

■■ As an added safety feature, the external adjustment

screws are slotted for indicating the presence of internal

pressure. Pressure will vent before the adjustment screws

are completely backed out of the pneumatic module.

■■ Operates at temperatures ranging from -4º F to +150º F

(-20° C to 66°C) and pressures to 116 PSI (8 bar).

■■ Units with a low temperature option to -40º F (-40° C) are

also available.

■■ 86° to 94° rotation adjustment

■■ Air, mineral-based hydraulic fluid supply media

■■ EN12116 ISO 5211/1 CINTAC to valve mounting

METSO AXIOM COMMUNICATION AND CONTROL FEATURES

CT-SERIES ACTUATOR PNEUMATIC FEATURES


M E T S O A 1 3 0 - 1 E N

Air Volume Moving TimePneumatic

in.3 mlBore Diam.

Seconds1

Module

Opening Closing Swept Opening Closing Swept in. mm Opening Closing

CT100DA

9.815.9

6.0 160.6260.6

97.8 2.48 630.3 0.3

SR – – 0.3 0.4

CT200DA

18.929.9

11.8 309.7490

194.1 2.95 750.3 0.4

SR – – 0.4 0.5

CT250DA

31.147.6

18.6 509.6780

305.4 3.46 880.4 0.5

SR – – 0.5 0.6

CT300DA

43.367.7

27.1 709.61109

443.7 3.94 1000.5 0.6

SR – – 0.7 0.9

CT400DA

94143

56 15402443

924 4.92 1250.9 1.1

SR – – 1.2 1.4

CT500DA

192300

116 31464916

1893 6.30 1601.5 1.7

SR – – 1.8 2.1

CT600DA

362577

217 59329455

3549 7.87 2002.7 3.2

SR – – 3.5 4.0

CT650DA

610928

364 1000015200

5963 9.45 2403.5 4.0

SR – – 4.1 4.6

To select a pneumatic module for a particular valve and

service, first determine the maximum operating torque that

will be required from the applicable valve bulletin. Then

refer to the appropriate torque output table and select a

pneumatic module that will, at the available supply pres-

sure, provide a torque output no less than the required

operating torque for the valve. For spring-return units, both

the spring torque and the air torque must be sufficient. In

the event confirmation is desired for the selection of a

pneumatic module under specific service conditions,

include full details on trim, seat materials, and media char-

acteristics.

PNEUMATIC MODULE SELECTION

NOTES:

(1) The above times are based on the following test conditions: Room temperature and air supply pressure of 80 psi (5.5 bar) without valve loading.



PNEUMATIC MODULE SELECTION (CONTINUED)SPRING RETURN

Pneumatic Spring-Return Torque Output Air Torque Output at Specified Supply Pressure

Module FT•LBS N•m FT•LBS, @ 60 psi N•m @ 4.2 bar FT•LBS @ 80 psi N•m @ 5.5 bar

CT100 SR4/5 7.4 10 6.7 8.5

CT100 SR6 9.8 13.3 8.9 12

CT200 SR4/5 14.7 19.9 12 17

CT200 SR6 19.6 26.5 16 22

CT250 SR4/5 24.3 33 17 24

CT250 SR6 32.5 44.5 23 32

CT300 SR4/5 33.6 45.6 28 40

CT300 SR6 44.9 60.8 38 51

CT400 SR4/5 69.7 95 59 84

CT400 SR6 93 126 79 107

CT500 SR4/5 149 202 126 178

CT500 SR6 199 269 168 225

CT600 SR4/5 282 383 231 327

CT600 SR6 376 510 308 414

CT650 SR4/5 464 629 424 576

CT650 SR6 618 838 540 732

DOUBLE ACTING

Pneumatic Torque Output in FT•LBS - CT XXDA Double-Acting Pneumatic Module at Specified psi Supply Pressures

Module 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi

CT100 12 14.9 17.9 20.9 23.9 26.8 29.8

CT200 23.7 29.6 35 41 47 53 59

CT250 37.2 46.6 55 65 74 83 93

CT300 54 67.6 81 94 108 122 135

CT400 113 141 169 197 225 254 282

CT500 231 289 346 404 462 519 577

CT600 433 541 649 757 866 974 1082

CT650 744 931 1117 1302 1489 1675 1860

Pneumatic Torque Output in N•m - CT XXDA Double-Acting Pneumatic Module at Specified bar Supply Pressures

Module 2.7 bar 3.5 bar 4.2 bar 4.8 bar 5.5 bar 6.2 bar 6.9 bar

CT100 16 20.5 24.6 28.1 32 36 40

CT200 31 40 48 55 64 72 80

CT250 48 66 79 90 103 117 130

CT300 68 93 112 128 146 165 184

CT400 143 194 233 266 305 344 383

CT500 293 397 477 545 624 703 782

CT600 575 745 893 1021 1170 1319 1468

CT650 944 1281 1537 1756 2012 2268 2524

NOTES:

(1) The above times are based on the following test conditions: Room temperature and air supply pressure of 80 psi (5.5 bar) without valve loading.


M E T S O A 1 3 0 - 1 E N

OPTIONS

Stop Screw

Type A

CT100-300

Stop Screw

Type B

CT400-650

L Min. Approx.

L Max. Approx.

Mechanical Safety Lockout

To comply with the intent of OSHA requirements for lock-

ing actuators in position prior to performing maintenance,

an actuator can have the mechanical safety lockout option

added to it. Design of the stop cam allows for locking the

pneumatic module in either the full-open or full-closed

position. CINTAC equipped with this option have a special

lockout screw and a tamperproof cover attached to the

housing of the pneumatic module with stainless steel

wire. The lockout kits are readily available to permanently

lock the pneumatic module in place to prevent unwanted

operation.

Special longer bolts used to lock the

pneumatic module in position when needed.

100% Travel Stop Lengths

Pneumatic L Min L Max

Module inch mm inch mm

CT100 7.2 184 8.5 216

CT200 9.5 242 11.3 286

CT250 11.0 280 13.0 330

CT300 11.9 303 14.1 359

CT400 14.5 368 17.5 444

CT500 18.1 461 21.9 555

CT600 24.7 628 29.1 739

CT650 25.7 653 30.9 785

100% Adjustable Travel Stop

To limit the rotation on the stroke beyond the standard

±4˚ of a CINTAC pneumatic module, a stainless steel 100%-

adjustable travel stop option can be added. The stops,

located in the end caps, allow the valve position to be set

anywhere between full closed and full open. This option

limits travel of only the counter-clockwise stroke for

standard double-acting and spring-closed units. The

100% Adjustable Stop option is specified in the CINTAC

ordering code.

Lockout Kits

CT100 NA CT400 LD84

CT200 LD80 CT500 LD86

CT250 LD81 CT600 LD88

CT300 LD82 CT650 LD89



Declutchable Manual Override

A side-declutchable manual override is available for the

CINTAC Advanced Automation System. It consists of a

manual gear actuator mounted between CINTAC and the

valve. The device is normally disengaged from the shaft.

Upon engagement of the override clutch, overriding the

pneumatic module is done with ease, aided by the high-

reduction ratio of the manual gear unit.

Pneumatic DeclutchableApproximate Dimensions - Inches

Module OverrideApprox.

(DA or SR) KitB C D E F G H J S Weight

lbs.

CT250 and CT300 DO-1 5.75 6.89 5.61 2.36 4.53 1.44 8.94 7.87 0.47 22

CT400 DO-2 7.68 9.49 6.06 2.48 5.63 2.09 10.28 7.87 0.59 40

CT500 DO-3 8.74 11.12 7.46 3.31 6.30 2.48 10.63 11.81 0.79 50

CT600 DO-4 9.84 12.84 9.00 4.23 6.77 2.36 13.31 19.69 0.79 84

CT650 DO-5 10.87 14.45 10.16 5.00 7.48 2.68 14.41 35.43 0.98 141

Pneumatic DeclutchableApproximate Dimensions - mm

Module OverrideApprox.

(DA or SR) KitB C D E F G H J S Weight

kgs.

CT250 and CT300 DO-1 146 175 142 60 115 37 227 200 12 10

CT400 DO-2 195 241 154 63 143 53 261 200 15 18

CT500 DO-3 222 282 190 84 160 63 270 300 20 23

CT600 DO-4 250 326 228 107 172 60 338 500 20 38

CT650 DO-5 276 367 258 127 190 68 366 900 25 64

Cintac

Mounting

Side

F B

G

J

S

H

E

DC

DIMENSIONS


M E T S O A 1 3 0 - 1 E N

The AXIOM's pneu-

matic valve system

consists of a low

power pilot that drives

the main high flow

spool valve. Pilots may

be selected for con-

ventional, intrinsically

safe or bus networking

applications. Both

stages of the pneumatic valve system have been designed

for long life, high tolerance to air line contaminants and

ease of maintenance should components become fouled.

Special Features

■■ Pilot poppet and main spool design offer long life, excep-

tional tolerance to dirty air and tight shut-off.

■■ Spool and pilot valve may be conveniently removed and

cleaned should large contaminants become lodged in

the valve.

■■ Universal solenoid may be used for standard AC or DC

applications.

■■ 5-way, 2 position spring return configuration may be

used for either single or double-acting actuators.

■■ Low power consumption of solenoid reduces current

flow on bus networks enabling more units and longer

distances on a single segment.

■■ Rebreather channels exhausted air from pressurized side

of pneumatic module into spring side preventing inges-

tion of contaminated air from the environment that may

corrode springs or actuator internals.

■■ Standard internal manual override enables convenient

setup.

METSO AXIOM PNEUMATIC CONTROL

Spring Return Pneumatic Module Double Acting Pneumatic Module

Pneumatic

ModulePneumatic

Module

Pneumatic Valve Specifications

Valve Design Pilot operated spool valve

Pilot Operator Options Solenoid Coil or Piezo1

Configuration

Single Pilot 5-way, 2 position spring return

Dual Pilot Shuttle piston, 5-way, 2 postion

Flow Rating 0.75 Cv (Kv - 0.64)

Porting 1/4” NPT

Operating Pressure 40 to 120 psi (2.7 to 7.5 bar)

Filtration Requirements 40 micron (Piezo, 30 micron)

Operating Temperature2 See pilot specifications below

Operating Life 1 million cycles

Manual Override Internal momentary

Material of Construction

Spool Nickel Plated Aluminum

Body Epoxy coated anodized aluminum

O-Ring Spacers Polysulphone

End Caps & Fasteners Stainless Steel

O-Rings Nitrile Compound

Piezo Pilot1

Filtration Requirements Dried/30 micron

Operating Temperature -10° to 60° C (14° to 140° F)

DC Power 2 mA @ 6.5 VDC

Solenoid Pilot2

Electrical Ratings

H option 0.6 watt @ 22 VDC min., up to

130 VAC max.

E (I.S.) option 0.5 watt @ 12 VDC

D option 0.5 watt @ 24 VDC

B option 1.8 watt @ 24 VDC

AC Current Consumption 18 mA (1H or 2H)

Operating Temperature2 -20° to 65° C (-4° to 150° F)

IS Entity Parameters Ui = 28 VDC

Ii = 120 mA

Ci = 0

Li = 0

Pi = 1.0 watt

1 Piezo used for bus powered Foundation Fieldbus applications only.

2 Extended temperature option -40˚ to 176˚F (-40˚ to 80˚C) available.

Specify -T at end of model number.

External Manual Override Options

No External Override Momentary External Override Latching External Override



Position Sensor System

The AXIOM utilizes

a magnetic resistive

(Mag Res) sensor sys-

tem that monitors

exact valve position.

The Mag Res sensor

system is also tolerant

of lateral and vertical

shaft movement which

may be experienced in

high cycle worn actua-

tors without affecting rotational measurement. No

cams, shafts and other mechanical apparatus are

required that are prone to wear and binding.

Open and Closed Settings

Switches correspond

to a particular valve

position and are set

using the push button

panel on the module's

sealed membrane

pad. Simply operate

the pneumatic mod-

ule to the open posi-

tion (using standard

manual override) and push the "Set Open" button. Oper-

ate the pneumatic module to the closed position and

push the "Set Closed" button. Position settings remain

locked in when power is removed and reapplied.

METSO AXIOM SENSING & COMMUNICATION

DeviceNet (92)

Configuration Open & Closed Inputs

(1) 4-20 mA Auxiliary Input

(2) Power Outputs (Drive Solenoids)4

Other Features Stores number of actuations

Stores date of last service

Predetermined output fail state

Foundation Fieldbus VCT, Bus Powered (93)

Configuration (2) Discrete Inputs, DI

(Open & Closed)

(1) or (2) Discrete Outputs, DO

(Drive Piezo)3

Current Input 16 mA maximum quiescent

Voltage Range 9 to 32 VDC




Foundation Fieldbus VCT, Externally Powered (94)

Configuration (2) Discrete Inputs, DI

(Open & Closed)

(1) or (2) Discrete Outputs, DO

(Drive Solenoids)4

Signal Current Input 16 mA quiescent

Signal Voltage Range 9 to 32 VDC

External Voltage Input 24 VDC

External Current Input 25 mA for each solenoid energized




Modbus VCT (95)


(1) 4-20 mA Auxiliary Input


External Voltage 24 VDC

Devices per Network 31




1. Specify Solenoid 1H or 2H 3. Specify Piezo 1A or 2A2. Specify IS Solenoid 1E or 2E 4. Specify Solenoid 1D or 2D

SST Switching Sensors (33)

Configuration (2) Two wire solid state

Switching outputs

(1) or (2) Solenoid Power Input(s)1

Output Normally Open (SPST)

Max. Current Inrush 2.0 Amps

Max. Current Continuous 0.25 Amps

Min. On Current 2.0 mA

Max. Leakage Current 0.5 mA

Voltage Range 16 to 125VDC/125VAC

Max. Voltage Drop 7.0 Volts @ 100 mA

Short Circuit Protection Protected from Direct Application

of up to 125 VDC/VAC

Namur Sensors (44)

Configuration (2) Namur Outputs

(1) or (2) Solenoid Power Input(s)2

Output Conforms to DIN 19234

Current Ratings Target On I < 1.0 mA

Target Off I > 2.1 mA

Voltage Range 7 to 24 VDC

AS-Interface VCT (96)


(2) Auxiliary Inputs


AS-I Version 2.1

Input Voltage 26.5 to 31 VDC


AS-Interface VCT with Extended Addressing (97)


(2) Auxiliary Inputs

(1) Power Output (Drive Solenoid)4

AS-I Version 2.1

Input Voltage 26.5 to 31 VDC



M E T S O A 1 3 0 - 1 E N

Processing Plant

Control Room

Reduce Plant Down Time and Cut MaintenanceCosts with AS-Interface Diagnostics.

The Communication and Control Module “96” features

optional on-board diagnostic systems which may predict

potential automated valve malfunctions. As a result, plant

down time may be reduced by repairing discrete automat-

ed valves which, when called upon to operate, would have

failed to do so. And, should problems occur during normal

operation, maintenance personnel will be aided in rapidly

locating failure causes, thus reducing maintenance time

and speeding valve repair and operation renewal.

DIAGNOSTIC SYSTEMS

Diagnostic Specifications

Protocol AS-Interface Version 2.1 or greater

Input Voltage 26.5 to 31.6 VDC (AS-i power supply)


Input Configuration (1) Open & (1) Closed

(1) Low Supply Pressure

(1) Bad Solenoid Coil or Stuck

Spool/Pilot Valve*

(1) Stuck Process Valve/Actuator

Output Configuration (1) Solenoid Power 0.5 W @ 24 VDC

(1) Wink Operation

(1) Remore Set Open

(1) Remote Set Closed

Pressure Accuracy +/– 2 psi (0.13 bar)

Supply Pressure Default 40 psi (2.7 bar) minimum

System Interface AS-I 2.1 master or greater required

* Local display identified specific problem.

Diagnostic Alerts & Capabilities

■■ Low pneumatic supply pressure

Should supply pressure drop below operational threshold level, a

local and remote alert will be activated.

■■ Malfunctioning solenoid

A shorted or opened solenoid circuit will be identified during

operation with a local and remote alert.

■■ Stuck pneumatic spool or pilot valve

Should either the pilot poppet or main spool be stuck for any

reason (air line contamination, freezing, etc.), a local and remote

alert will be energized.

■■ Stuck process valve/actuator

If the actuator stalls in mid stroke and no on-board problem

sources are identified, an alert will be energized locally and

remotely that the problem source is located in the valve /actua-

tor assembly.

■■ Remote switch setting

Open and Closed limit switch settings may be made with on-

board push buttons or remotely through the control system.

■■ Identification “winking”

To positively confirm the field device identity, the control room

may initiate the “wink” function which flashes both open and

closed LEDs without affecting valve operational status.

■■ Automatic reset without manual intervention

Alerts are cleared automatically when normal operating condi-

tions are restored.

Control System Interface

AS-Interface 2.1 or greater level protocol may be used to

interface up to 31 CINTAC units per loop into the control

system. Communication bits may be mapped into standard

DCS or PLC as desired. No special software is required. See

STONEL FieldLink program for information about the cost

saving benefits and easy installation of the AS-Interface

protocol.



Materials of Construction

Housing & Mounting Manifold Epoxy coated anodized aluminum

Cover & Visual Indicator Lexan® polycarbonate

Fasteners & Mounting Adaptors Stainless Steel

Pneumatic Valve See Pneumatic Valve Specifications

on page 2

Temperature Ratings (pneumatic valve dependent)

Piezo Pilots -10˚ to 60˚ C (14˚ to 140˚F)

Solenoid Pilots -20˚ to 65˚ C (-4˚ to 150˚F)

Special solenoid pilot -40˚ to 80˚C (-40˚ to 176˚F)available. Please confult factory.

Position Sensor System

Accuracy Within 1˚

Repeatability Within 1˚

Setting Buffer 2˚ from set point (Rotational distance fromoriginal set point where switch will energize onreturn stroke.)

Dead Band 3˚ from set point (Rotational distance fromoriginal set point where switch will de-energize.)

Maximum Rotational Range 120˚

Operating Life

Pneumatic Valve 1 Million Cycles

Warranty

Mechanical Components 2 Years

Electronic Components 5 Years

OTHER SPECIFICATIONS AND RATINGS

Nonincendive Ratings

NEC Class I, Groups A, B, C & D, Div. 2

Class II, Groups F & G, Div. 2

IEC EEx nA IIC T5

Intrinsically Safe Ratings

Models AMI44 & AMI93 Only

NEC Class I, Groups A, B, C & D, Div. 1 & 2

Class II, Groups E, F & G, Div. 1 & 2

IEC EEx ia IIC T5

Enclosure Protection

NEC 4, 4X & 6

IEC IP67


M E T S O A 1 3 0 - 1 E N

DIMENSIONS

Dimensions - inches / lbs.Pneumatic

ISO WeightModule A B C D E F G H I J K

Flange DA SR

CT100 6.24 1.67 3.35 7.93 1.79 1.85 1.42 1.97 M6 0.55 0.63 F05 8.9 9.4

CT200 8.29 2.01 4.02 8.60 2.15 2.05 1.67 1.97 M6 0.55 0.63 F05 11.5 12.6

CT250 9.74 2.26 4.53 9.11 2.51 2.24 1.95 2.76 M8 0.75 0.83 F07 14.0 15.3

CT300 10.57 2.50 5.00 9.58 2.92 2.64 2.20 2.76 M8 0.75 0.83 F07 17.5 19.9

CT400 13.58 3.09 6.18 10.76 3.49 3.23 2.74 4.02 M10 0.87 0.94 F10 28.1 33.4

CT500 17.22 3.86 7.72 12.30 4.19 3.90 3.46 4.92 M12 1.06 1.38 F12 49.6 58.6

CT600 21.38 4.80 9.65 14.60 5.56 4.41 4.33 5.51 M16 1.42 1.57 F14 83.9 104.9

CT650 24.45 5.93 11.75 16.70 6.22 5.16 5.16 6.50 M20 1.81 1.89 F16 120.9 144.9

Dimensions - mm / kg.Pneumatic

ISO WeightModule A B C D E F G H I J K

Flange DA SR

CT100 158 42 85 201 46 47 36 50 M6 14 16 F05 4.0 4.3

CT200 211 51 102 218 55 52 42 50 M6 14 16 F05 5.2 5.7

CT250 247 57 115 231 64 57 50 70 M8 19 21 F07 6.4 6.9

CT300 268 64 127 243 74 67 56 70 M8 19 21 F07 7.9 9.0

CT400 345 78 157 273 89 82 70 102 M10 22 24 F10 12.7 15.2

CT500 437 98 196 312 106 99 88 125 M12 27 35 F12 22.5 26.6

CT600 543 122 245 371 141 112 110 140 M16 36 40 F14 38.0 47.6

CT650 621 151 298 424 158 131 131 165 M20 46 48 F16 54.8 65.7

C

B

E

F G

1/4” NPT Typ 2.04 2.482.55 3.66

D

A

J SQ. X K Deep

I øH



HOW TO ORDER

A CINTAC unit is ordered by specifying the AXIOM communication and control module, the CT-Series pneumatic actuator

module, and the appropriate linkage kits.

(2) Mounting Kits

AXIOM Communications

& Control Module

CT-Series Pneumatic

Actuator Module

STEP SELECT COMPONENT SERIES

1 Communication and Control Module AXIOM

2 Pneumatic Actuator Module CT-Series

3 Common Parts Linkage Kit: LK1943 & Linkage Kit For Mounting AXIOM to CT-Series LK

Two Linkage kits are required for each CINTAC• A linkage kit for mounting AXIOM to CT-Series

• A common parts linkage kits

To order CINTAC components, follow these steps:

{{

CT-Series Pneumatic Actuator

AXIOM

Linkages


M E T S O A 1 3 0 - 1 E N

2 Series

DA Double-Acting Pneumatic Module

SR4/5Spring-Return 60-psi (4.1 bar) Pneumatic Module

Spring-to-Close (CW Rotation)

SR6Spring-Return 80-psi (5.5 bar) Pneumatic Module

Spring-to-Close (CW Rotation)

1 Size

CT100

CT200

CT250

CT300

CT400

CT500

CT600

CT650

3 Options

O Spring-to-Open (CCW Rotation)

A 100% Adjustable Travel Stop

LLow-Temperature Rating: -40˚F to +120˚F (-40˚C to +49˚C)

Requires Communication and Control Module Option “T”

CT-Series Pneumatic Actuator

Note: Locking Kits and Declutchable Manual Overrides are available but

must be ordered separately.

HOW TO ORDER

To specify a CINTAC Advanced Automation System, select a

CT-Series actuator, an AXIOM communication module, a

mounting linkage kit, and a common parts linkage kit.

■■ To order individual components, specify each separately.

■■ To order a fully assembled CINTAC, use the specific com-

ponents to define the Topworks assembly.

EXAMPLE: A CT300 spring-return 60-psi pneumatic mod-

ule that is to be fail open, have 100% adjustable travel stops,

and also have the low temperature rating; an AXIOM Com-

munication and Control Module requiring 2 SST sensors,

universal voltage, North American enclosure, 1/2” NPT con-

nectors, with a low temperature option; a linkage kit for

mounting on a CT300; a common parts linkage kit.

Pneumatic Module

1 2 3a 3b 3c

CT300 SR4/5 O A L

Linkage Kit for Mounting

1

LK1938

Common Parts Linkage Kit

1

LK1943

Communication and Control Module

1 2 3 4 5 6 7

AMI 33 1H A 02 S RM T

STEP

1STEP

2STEP

3



AXIOM Communication & Control Module

6 Visual Indicator

RM Red Closed/Green Open

7 Options

T Low Temperature Solenoid

2 Pneumatic Valve with No External Override

1H 24 VDC/120 VAC Universal (Use with Function option 33)

1D 24 VDC (0.5 watt) (Use with Function option 96 and 97)

1B 24 VDC (1.8 watt) (Use with Function option 92, 94, 95 and 96)

1E 12 VDC Intrinsically Safe (Use with Function option 44)

1ASingle Piezo Spring Return Intrinsically Safe or Standard

(Use with Function option 93)

Pneumatic Valve with Momentary External Override







Pneumatic Valve with Latching External Override







4 Conduit / Connectors

02 (2) 1/2” NPT

05 (2) M20

10 (1) 4-Pin Mini Connector

11 (1) 5-pin Mini Connector

13 (1) 4-pin Micro Connector

15 (1) 5-pin Micro Connector

1 Function

Sensor Module

33 (2) SST Sensors

44 (2) Namur Sensors (I.S.; DIN 19234)

Valve Communication Terminals (VCT)

92 DeviceNet VCT

93 FOUNDATION Fieldbus VCT (Bus Powered; I.S.)

94 FOUNDATION Fieldbus VCT (Externally Powered)

95 Modbus VCT

96 AS-Interface VCT

97 AS-Interface VCT (with Extended Addressing)

3 Enclosures

A North American (NEC/CEC)

V International (IEC)

5 Capabilities

S Standard

DDiagnostics (Use with Function 96 and 0.50 watt

pneumatic valve 1D, 3D or 5D)

ProductDescription

Code

LK1937 Linkage Kit for CT100

LK1938 Linkage Kit for CT200/250/300





ProductDescription

Code

LK1943 Common Parts Linkage

Linkage Kit for Mounting AXIOM to CT-Series Common Parts Linkage Kit

Two Linkage kits are required for each CINTAC• A linkage kit for mounting AXIOM to CT-Series • A common parts linkage kits

Subject to change without prior notice.

Metso Automation Inc.

Europe, Levytie 6, P.O. Box 310, 00811 Helsinki, Finland.Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA.Tel. +1 508 852 0200. Fax +1 508 852 8172

Europe, 6-8 rue du Maine, 68271 Wittenheim Cedex, France.Tel. +33 (0)3 89 50 64 00. Fax +33 (0)3 89 50 64 40

South America, Av. Independéncia, 2500- Iporanga, 18087-101, Sorocaba-São PauloBrazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748/49

Asia Pacific, 238A Thomson Road, #25-09 Novena Square Tower A, 307684 Singapore.Tel. +65 6511 1011. Fax +65 6250 0830

China, 19/F, the Exchange Beijing, No. 118, Jianguo Lu Yi, Chaoyang Dist, 100022 Beijing, China.Tel. +86-10-6566-6600. Fax +86-10-6566-2575

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai,United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836

www.metso.com/automation

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