Solutions for sustainablecement production

The Cement IndustryCost effective filter cleaning systemand emission monitoring solutions

Why develop an alliance with Tyco Environmental SystemsWe understand the importance of particulatefiltration and emissions monitoring deliveringenvironmentally friendly and economically viablesolutions to your business.

Increasing economic and environmental pressureson the cement industry places significantimportance on maximizing manufacturingperformance and process efficiencies throughoutthe entire plant operation.

Tyco Environmental Systems (TES), through itsglobally recognized brands Goyen and Mecair,continue to deliver industry leading filter cleaningsystems and emissions monitoring solutions toindustry, supported by over 100 years of combinedmarket intelligence and application experience.

We offer a dedicated Research and Developmentteam pioneering industry leading products andcustomizing solutions. World class manufacturing intwo locations, global offices and local technicalexperts who will ensure all aspects of particulatefiltration and emissions monitoring are optimized,supporting your business in delivering qualityproduct, competitively.

Understanding the systemOur depth of experience and knowledge in bothdust filtration systems and emissions monitoringensures we can deliver significant efficiencyimprovements to many critical aspects of thecement production process.

Extensive research and development with baghouse and filter media manufacturers hascontributed to the development of our cleaningsystem products, and our clear understanding of their overall importance in the manufacturing process.

Our experience allows us toprovide you with currentsystem improvements andadvanced new system designmethods to assist the overallgoal of economical andenvironmentally sustainablecement production.

Understanding the MACT requirementsEnvironmental awareness and pressures to operatein a eco sustainable manner, has resulted intightening of EPA type legislations the cementindustry already adheres too. The new MACTrequirements will force cement plants to reducehazardous air pollutants and conform to morestringent standards of performance.

To comply with the new MACT specified limits,plants will need to upgrade pollution controls andemission monitoring equipment for pollutants HCl,SO2, NOx, THC, CO, CO2, O2, Mercury Hg,particulate matter and dust.

Meeting MACT specifications will require a focus onenhancing vital filter cleaning system performancein dust collection systems throughout the cementprocess, which will contribute to significantreductions in emissions of dust to atmosphere andprovide cost savings in ongoing operational costs.

Reliable backup and ongoing technical supportTES offers global reach and local service. Teams ofengineers and service technicians who providespecialist service and support including:

• Turnkey supervision and commissioning

• System startup services

• Onsite training programs

• Emergency service

• Global delivery of spare parts

• Service and maintenance plans

• Expertise in dust collection

Our filter cleaning system products are globally renowned for theirperformance, quality, reliability,innovation and ease of installation.

Expertise in dust collection filtercleaning systemsWe have been supplying our suite of products toindustry for almost 80 years, and pioneeringproducts for the global pulse jet cleaning systemsindustry since its inception. Our Goyen and Mecairbrands are the world leaders in developing newtechnologies to optimize filtration efficiencies inpulse jet cleaning systems. Manufacturing premiumpulse valves, air header manifold systems and otherperformance enhancing ancillary products for alltypes of dust collectors including reverse pulse dustcollectors, silo venting collectors, mill/crushing bag house, clinker cooler and other cement related filtration.

Dust collectors are a vital contributor tomaximizing cement production output through optimizing filtration efficiencies and process flow.

• We have engineering capabilities to performsystem analysis and recommend modificationsto key elements of the system to maximizecleaning efficiencies.

• Correctly designed pulse cleaning systems willmaintain low differential pressures and lowemissions, thus improving process flow,minimizing expensive product loss, significantlyextending filter bag life and cutting filterreplacement costs, while ensuring productquality and maximum production output.

• Significant energy cost savings can be realizedby improving the dust collector performanceand reducing the load on compressed air systems.

Goyen GOCO Modeling Software

• Designed by our team of engineers, patentedworldwide as the only software to accuratelyanalyze your existing dust collector design andproviding validated recommendations for systemoptimization for specific application parameters.

• Offers troubleshooting capabilities for analysis ofexisting systems.

We offer optimized filter cleaning systemperformance in bag houses through acomprehensive suite of products

• Goyen GOCO modeling software to analyzebaghouse design

• High performance diaphragm valves whichdeliver up to 40% more cleaning energy intoeach filter than any othercomparable size valve available.

• Certified pulse cleaningmanifold systems in carbonor stainless steel completewith valves and controllers

• Cleaning system controllers and timers designedfor networkintegration

• Filter leakdetection systemsminimizing product loss

• Pilot solenoidvalves and enclosures, NEMA 4

• Superior pulse cleaning with specially designedblow tube nozzles and filter bag venturis which provide consistent cleaning pressures to all filters.

Dust collectors are vital contributors to achievingmaximum cement production output

Efficient filter cleaning systems are vital to dust collector performance and optimizing process flow

As global leader in filter cleaning systems, our expertise and products are vital in helping

cement plants achieve their goals

Assured compliance with MACT/EPAthrough accurate gas and emissionsmonitoring solutions TES gas and emissions monitoring products deliver sophisticated analysis and monitoringsolutions which utilize proven samplingtechnologies to detect, monitor and report on cement process emissions.

Comprehensive suite of products which cater to avariety of monitoring requirements:

• Continuous emissions monitoring

• Tribo-electric and opacity monitors

• Combustion efficiency monitors

• Oxygen analyzers

• Data acquisition software system

• Bulk handling/product loss monitoring

Monitoring pollutants associated with cementmanufacturing including:

Particulate matter, SOx, CO,CO2, NOx, HCI, Hg, THCand other substances.

Integrated solutions areoffered utilizing a variety ofavailable analyzertechnologies to meetapplication and budgetrequirements of eachcement process.

Vital solutions for gas monitoringOur range of MultiGASmonitoring products measuregas concentrations on a realtime basis using state of theart Infrared (IR) Gas FilterCorrelation (GFC), and SingleBeam Dual Wavelength (SBDW) technologies.

Products extract gas samples and analyzes themfor the desired constituents (including moisture andoxygen) and process the emissions data asstipulated in 40CFR Part 60/63/64/75/96/97/503and new MACT regulations.

Vital solutions for emissions monitoringutilizing Opacity TechnologyTyco Environmental Systems range of OPAL opacityparticulate monitors provide accurate, reliable andcost effective solutions to meet particulatemonitoring applications from broken bag detectionthrough to EPA compliance monitoring.

The Opal Opacity monitors aredual sensing for both opacity anddust concentration compliant withUSEPA-PS11 dust concentrationstandards.

Utilizing high power modulatedgreen LED lamp source anddigital servo drive test mechanicsfor smooth operation, the Opalseries offers high accuracy and low maintenance.

A full range of options areavailable including purge airblowers, failsafe shutters andaudit test filter kits.

TES have proven solutions to cost effectively managecompliance with EPA and MACT requirements

TES offer complete gas and emissions monitoringsolutions at integral parts of the cement

production process

Vital solutions for emissions monitoringutilizing Tribo-electric TechnologyGoyen and Mecair particulate monitors utilize AC tribo-electric technology to ensure dependableaccuracy and repeatability across the range ofparticulate and dust application measurements.

All products are self contained devices formeasuring particulate from bag houses, ducts andstacks and will meet Portland Cement Plant EPAregulations including Method 22 and the MACT bag leak detector guidelines.

Applications at cement plants include but are notlimited to measuring particulates from the Kiln, KilnBypass, Finishing Mill, Clinker Cooler and Fuel MillBag houses and the numerous smaller houses forstorage bins and conveyor systems throughout the plant.

The Goyen and MecairTribo-electric productsdetermine particulateconcentrations.

Goyen also offers Flowmonitors which determinemass flow rate ofparticles. Combining thetwo technologies resultsin the ability to costeffectively determinemass particulates in gas streams.

Reliable, timely data acquisition for process performance and regulation requirementsThe Tyco Data Acquisition System interfaces to ourcontinuous emissions monitoring systems and thePlant Control System through programmable logicControllers (PLC) via industry standard MODBUScommunication protocols.

Utilizing the power ofPLC it is possible tocontrol the analyzer andalso have a localrepository of data. Thiseliminates the use ofproprietary data loggers,resulting in a very cost effective, reliableand flexible systemarchitecture, providingeasy user interface, data editing and EPAapproved report formats.

• Compliant to all regulatory requirementsincluding the PC MACT, 40 CFR Part 60, 63 and state regulations.

• Integrates into existing DAS software – TycoEnvironmental Systems has experience workingwith leading DAS vendors and integrating ourproducts into most DA Systems.

• Custom Data Acquisition System developmentfor client applications; experience withimplementing the latest reporting rules,customer reporting software, QA/QC plans for meeting all state regulations.

Our aim is to work together towardsustainable cement production

An experienced team will analyze your filter cleaning systems, audit your gas and emissionsmonitoring requirements, and apply our systems knowledge to provide recommendationsand detailed product solutions for your application.

Ongoing sales and technical support will ensure seamless integration and optimummonitoring solutions for your business.

Complete system design through tocommissioning exact solutions

www.cleanairsystems.com

USAGoyen Valve Corporation1195 Airport RoadLakewoodNew Jersey 08701 USA

Telephone: +1 732 364 7800 Facsimile: +1 732 364 1356

AustraliaHead OfficeGoyen Controls Co Pty Ltd268 Milperra RoadMilperra, NSW 2214

Telephone: +61 2 9792 0201Facsimile: 1300 658 799

EuropeGoyen Controls Co UK LtdUnit 3B BeechwoodChineham Business ParkBasingstoke, Hampshire, RG24 8WAUNITED KINGDOM

Telephone: +44 1256 817 800Facsimile: +44 1256 843 164

AsiaGoyen Controls Co Pty LtdShanghai Representative Office1209 Greenland Business Centre1258 Yu Yuan RoadShanghai PC200050 CHINA

Telephone: +86 21 5239 8810Facsimile: +86 21 5239 8812

Queensland Telephone: 1800 805 372Facsimile: 1300 658 799

VictoriaTelephone: 1800 805 372Facsimile: 1300 658 799

Tyco Umwelttechnik GmbHIm Petersfeld 6 D-65624 Altendiez GERMANY

Telephone: +49 6432 95299 0Facsimile: +49 6432 95299 24

Goyen Controls Co Pty Ltd73-M Jalan Mega Mendung Kompleks Bandar OUG58200 Kuala Lumpur MALAYSIA

Telephone: +60 37 987 6839 Facsimile: +60 37 987 7839

Office: SingaporeTel/Facsimile: +65 6457 4549

South AustraliaTelephone: 1800 805 372Facsimile: 1300 658 799

Western AustraliaTelephone: 1800 805 372Facsimile: 1300 658 799

Mecair S.r.l.Via per Cinisello 97 20054 Nova MilaneseMilano, ITALY

Telephone: +39 0362 3751Facsimile: +39 0362 367279 Ce

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