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Complete Machining,that leaves nothing to be desiredTurn-Machining CenterPV3 630 / 1250 / 1600

PITTLER Turn-Machining Center PV3 630 / 1250 / 16002 3

Together… Advantageidentified and used

The entire process chain – oneContact for Turning, GearCutting and Grinding.

The PITTLER PV³ is based on thelarge Vertical Model Range ofthe DVS TECHNOLOGY GROUP.

The Members use the relevantModules of the Platform asBase for their core technologyand create customized solutions.

Benefit of the Customer

All cutting Operations on a Work Piece in minimized Clampings

Shortened Throughput time

Reduced Part Handling

Avoiding of interim storage

Flexible instead of fixed manufacturing structure

Higher utilization of the invested Capital

As medium-sized company, PITTLER presents its 3rd generation of the well-proven PV series and provides its customers with the most economical manufacturing cell in thecompany’s 125-year history. With revolutionary innovations down to the smallest detail,the complete machining of rotationally symmetric and cubic workpieces has been pu-shed in recent years. In this way, an effective “unit cost reduction“ has been reached so that manufacturing companies can benefit from the cost advantage required for the successful company management nowadays.

PV³, the Turn- Machining Center of the FutureIn design size ø 630 / ø 1250 / ø 1600PV3 combines different technologies such as turning, drilling, thread cutting, milling, groove milling or grinding and gear tooth forming as well as hard turning and grinding including the integrated quality assurance in a monitored process in a single machine. Unique and partially patented tool holders allow this high application flexibility in the workpiece diameter range between 500 and 5,000 mm.

As a group, we‘re connecting worldsGlobal markets require integrated solutions. For this reason, in the machining techno-logy, the DVS TECHNOLOGY GROUP has created a basis which offers the highest level of precision, reliability and profitability in the areas of turning, gear tooth forming and grinding. On an international level, the DVS TECHNOLOGY GROUP mainly focuses on toothed parts of passenger car gearboxes up to those of the gearboxes of wind power turbines, in all conventional sizes. Independent, well-known companies develop and manu-facture customized solutions under the umbrella of the DVS TECHNOLOGY GROUP, with the objective of improving the competitiveness of their customers.

PITTLER T&S GmbH – ProfessionalExpertise – Innovation – PV³

PITTLER presents PV³ – the turning center of the future. The innovative solutionfor the complete machining of rotationally symmetric and cubic workpieces on the basis of well-proven technologies.

PITTLER Turn-Machining Center PV3 630 / 1250 / 16004 5

Vertical turning center PV3 Benefit of the Complete Marching

Complete Machining

Setup

Turning

Grinding

Milling

Drilling

Conventional Machining

Setup

Turning

Transport andinterim storage

Your Time Saving!

Transport andinterim storage

Transport andinterim storage

Setup

Milling

Setup

Drilling

Setup

Grinding

Tradition obliges. In recent years PITTLER T&S GmbH has developed the PV production series step-by-step into a turning center. Therefore, the company now covers a wide range of highly effi cient complete manufacturing technologies in all common workpiece sizes. With the most modern machine construction technology as well as the latest drive and control technology, today PITTLER convinces its customers in the application range between 50 mm and 1,600mm with regard to the workpiece outer diameter.

Core of the innovation are tool holder systems for complete machining which, in the unfinished (soft) workpiece state, by applying the technologies of turning, milling, drilling, thread cutting, reaming, milling of fi tting grooves, grinding and gear tooth forming, achieve highest cost effi ciency and improved workpiece quality. In this way, the conventional vertical lathe has changed into a high-value turning center.

With the new PV generation, PITTLER has also captured the fi eld of hard machining and also partially substituted grinding processes. Countless applications in the area of toothed workpieces as well as the rolling bearing manufacture have been handed over to the production of our customers. Apart from hard turning, the aforementioned groove machining in the hard state which is performed by means of fi ne milling or HGW grinding, has been implemented.

A Throughput time reduction of several weeks is possible!

Mill-Drill-Motor-Spindle

Multifunction Tool Carrierwith B Axis

Chuck

Turn Tool holder

Tool magazineHeadstock

Y-Axis

PITTLER Turn-Machining Center PV3 630 / 1250 / 16006 7

Also for small dimensionsIn particular for the machining of small-sized workpieces with a diameter of up to 400mm, the vertical spindle hanging down from above, in combination with the pick up loading and unloading principle, has gained broad acceptance. However, there are applications where excellent results are achieved by the advantages of the vertical, standing main spindle as described overleaf. These applications, for example, comprise thin walled high-precision parts which are likely to deform due to the clamping pressu-re. In such cases, the use of the programmable clamping pressure reduction (by opening – closing the collet chuck) prevents deformations caused by the clamping pressure. Also for noncircular workpieces which are difficult to clamp (e.g. wheel carriers, knuckles); due to the gravitational force, the upright positioning of these workpieces onto three standing axial locations is easily realized.

Or for large dimensionsIt goes without saying that the aforementioned advantages of vertical machining become particularly obvious in machines of the sizes PV3 630 to PV3 1600. The combi-nation with tool holders for driven tools for the complete machining allows the appli-cation of almost all machining technologies and therefore constitutes a turning center. If r quired, a modular Y-axis is optionally available, thus completing the turning center to a high-value 5-axis turning center. The economic benefit for the user is derived from the possibility of performing complete machining operations in one machine. Thus, neither the transport of the workpieces to other machines nor their loading is necessa-ry. In view of the size and weight of the workpieces, this advantage offers particular economic benefit.

A considerably easier and quicker retrofitting procedure, in particular during the ma-chining of low volume production series, can be ensured for a chuck which is located directly in front of the operator.

Flexibility in low volume production– quality for the workpiece

PITTLER Turn-Machining Center PV3 630 / 1250 / 16008 9

PV³ Model Row with Y-Axis PV³ 630 1-1 Y PV³ 1250 1-1 Y PV³ 1600 1-1 Y

Spindle Flange ø mm 380 520 800

Torque at 100 % ED Nm 1,375 12,000 23,400

Turn-ø without Y-Axis 800 1,600 2,000

Thrust Bearing ø mm 240 460 670

Speed min–1 1,000 500 400

Max work piece length mm 500 500 (1000) 500 (1000)

Power at 100 % ED kW 39 104 208

Turn-ø 630 1,250 1,600

Y-Axis mm +250 / –150 ±300 ±300

Max work piece weight kg 1,000 3,000 5,000

Technical Data

Tool Systems: HSK 63 HSK 80 HSK 100 Capto C6 Capto C8(X) Capto C10 Drill- Mill- Spindles up to 1,100 Nm Torque (100 % duty

rating)

Exchangeable measuring probes which can be inserted in the unit for the workpiece measurement and workpiece correction as well as stationary measuring systems for the measurement of the tools after the exchange are optionally available for the quality assurance. Integrated process safety due to tool breakage and collision monitoring.

PITTLER Turn-Machining Center PV3 630 / 1250 / 160010 11

PITTLER machines are used everywhere, where high performance is required. Toassure this request dependable in the long term, a customer-oriented service is an important part of our product.

The target of all our service portfolio is to increase the output of our customers as wellas fulfi ll the customers expectance faster and better. To archive this target, we offer agreat variety of service products, which are developed together with our customers andkeep constantly improved.

For the life time of the machine we offer the following service:

Repair Maintenance Remote diagnostic Spare part supply

Training Production support Retrofit

Training Maintenance / Service

The right partner is the key to success

Apart from the professional, joint product development within the DVS TECHNOLOGY GROUP, the group benefits from synergies that arise from the common task of its mem-bers. Joint purchasing, allotted manufacture of equal components and a super ordina-te group administration streamline the cost due to effectivity. However, the above-average benefit for the customer of the DVS TECHNOLOGY GROUP is the worldwide service network with its headquarters in Frankfurt/Main (10 minutes from Frankfurt International Airport) which started its business activities at the same time as the series PV3 was launched on the market. In this way, PITTLER T&S GmbH and its sister compa-nies can ensure the fastest possible spare parts supply and perform teleservice which is a mandatory requirement today. As a matter of course, specialized staff is immediately sent from this location to reinforce the teams of the worldwide service points if required.

Service – production planningPITTLER T&S GmbH also offers services know how for your production tasks, in parti-cular with regard to the production planning for complete machining. We plan proces-ses, calculate the part production time and manufacturing capacities and prepare pro-duct offers for all technologies offered in this brochure. Use this offer for your commercial success.

Constant innovationOf course we constantly further develop our products and that even today, the day onwhich you read this brochure, our range of applicable technologies has been extendedagain, since we always focus our attention on your tasks …

Visit us at any time that is convenient for you, and see for yourself. A shuttle service iswaiting for you at Frankfurt International Airport.

Worldwide Service

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PITTLER T&S GmbHJohannes-Gutenberg-Straße 163128 DietzenbachGermany

www.dvs-technology.com

Tel +49 (0) 6074 4873 - 0Fax +49 (0) 6074 4873 - 294Mail info@pittler.dewww.pittler.de

PIT-

2016

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Mitglieder der DVS TECHNOLOGY GROUPMembers of the DVS TECHNOLOGY GROUP

DVS MACHINE TOOLS & AUTOMATION

DVS TOOLS & COMPONENTS

DVS PRODUCTION

DVS INTERNATIONAL SALES & SERVICE

BUDERUS Schleiftechnik GmbH | www.buderus-schleiftechnik.deInnenrundschleifen – Außenrundschleifen – Gewindeschleifen – HartdrehenI.D. grinding – O.D. grinding – Thread grinding – Hard turning

DISKUS WERKE Schleiftechnik GmbH | www.diskus-werke.dePlanseiten-Schleifen – Doppel-Planseiten-Schleifen – SonderbearbeitungFace grinding – Double face grinding – Special machining

PITTLER T&S GmbH | www.pittler.deVertikal-Drehbearbeitungszentren & Pick-up-Systeme – Verzahnen in der KomplettbearbeitungVertical turning center & Pick-up systems – Gear cutting for complete machining

PRÄWEMA Antriebstechnik GmbH | www.praewema.deVerzahnungshonen/-schleifen – Verzahnungsfräsen – Anspitz-/HinterlegungsfräsenGear honing – Gear grinding – Hobbing/Fly-cutting – Chamfering

WMS Werkzeugmaschinenbau Sinsheim GmbH | www.wms-sinsheim.deService-Dienstleistungen – Generalüberholungen – Reparatur von BaugruppenMaintenance – Machine Retrofit – Repairs

WMZ Werkzeugmaschinenbau Ziegenhain GmbH | www.wmz-gmbh.deDreh- & Kombinationsbearbeitung wellenförmiger Bauteile – MotorspindelnTurning & Combined machining of shafts – Motor spindles

DVS TOOLING GmbH | www.dvs-tooling.de Werkzeuglösungen und Technologiesupport für das PRÄWEMA VerzahnungshonenTool solutions and technology support for PRÄWEMA gear honing

NAXOS-DISKUS Schleifmittelwerke GmbH | www.naxos-diskus.deKonventionelle Schleifwerkzeuge – CBN & DiamantwerkzeugeConventional grinding tools – CBN & Diamond tools

DVS Produktions GmbH & DVS Technology GmbH | www.dvs-production.deDVS Technologien in der Serienfertigung für PKW-KomponentenDVS Technologies in mass production for passenger car components

FRÖHLICH CNC Produktion GmbH | www.cnc-froehlich.deDVS Technologien in der Serienfertigung für Nutzfahrzeug-KomponentenDVS Technologies in mass production for commercial vehicle components

DVS Technology America, Inc. | www.dvs-technology.com DVS Sales & Service in USA, Canada & Mexico

DVS Technology (Shenyang) Co., Ltd. | www.dvs-technology.comDVS Sales & Service in China

DVS Sales & Service GmbH | www.dvs-technology.comDVS Sales & Service in South Europe