TFL PROTEC PT TFL MAXI TEC TFL LOW SULFIDE TEC TFL ECO … · 2017-09-27 · Low Impact Beamhouse...
Transcript of TFL PROTEC PT TFL MAXI TEC TFL LOW SULFIDE TEC TFL ECO … · 2017-09-27 · Low Impact Beamhouse...
Low Impact Beamhouse and Tanning
>> Established processes and chemicals taking care of the environment
PTT F L P R OT E C
LST F L LO W S U L F I D E T E C
CTT F L C O O L T E C
DWT F L D R Y W A L K T E C
WLT F L W H I T E L I N E T E C
MTT F L M A X I T E C
ETT F L E C O T E C
TFL – Great chemicals. Excellent advice.
The main challenges in processing raw hides
and skins are high contents of sulfide, nitrogen,
salts and chromium and too high COD / BOD
values of the waste water. In addition there are
obnoxious smells, solid waste and fresh water
consumption to deal with.
TFL ECO TEC in Beamhouse
Soaking / Liming –
Low sulfide unhairing:
The TFL low sulfide unhairing provides a clean,
relaxed, well opened-up pelt by using:
, PELLVIT® LSG or PELLVIT® LSS in soaking to clean
the hair and hair follicles from grease to avoid
hair root retention
, ERHAVIT® LSU to support the unhairing process
and allowing to reduce the lime and sulfide offer
, BORRON® DLS to avoid fat smearing drum wall
and pelt
Deliming / bating –
Ammonium-free deliming / bating:
A safe, buffered system which cleans the pelt
remarkably well without having a negative effect
on the integrity of bellies and grain by using:
, DERMASCAL CD, ammonium free
deliming agent
, OROPON® ON2, OROPON® W, OROPON® MS,
OROPON® MT, ammonium free bating agents
, BORRON® SCA bleaches and boosts
scudd removal
Benefits:
, Sulfide reduction
, COD / BOD reduction
, Odour reduction
, Sludge reduction in case hair is filtered
, Ammonium and total nitrogen reduction
, Risk reduction of H2S gas formation
, Energy reduction in waste water
treatment plant
, Optimised hair and scutt removal
, Lay-out improvement
, Optimal cutting yield
TFL ECO TEC in Tanning
Pickling / Chrome tanning –
Low salt pickling:
A fine grain wet blue with reduced offer of
chromium and common salt can be produced with:
, SELLATAN® PA Liq as a pickle acid which
allows a more even chromium penetration and
improved chromium exhaustion
Benefits:
, Sulfate and chloride reduction
, Chromium reduction
, Better chrome distribution
, Finer grain
, Improved leather quality
TFL ECO TEC – we help you to significantly reduce your water usage
Direct float recycling:
, Pre-soaking, main-soaking, the washing before deliming and after bating are all done with fresh water
, The washing float from before deliming is re-used as washing float after liming and this float is re-used
as liming float
, Pickle and tanning floats are recycled in a closed loop
, Pre-soaking, main-soaking, liming, deliming and the washing floats after bating are discarded as
waste water
Possible reduction (%) of the ecological impact of a typical wet-blue plant – standard vs. low impact process:
Based on typical waste water values found before treatment.
Full substance wet-blue processed from salted bovine hides of around 30 kg.
Eco challenges in Beamhouse and Tanning>>
PTT F L P R OT E C
LST F L LO W S U L F I D E T E C
CTT F L C O O L T E C
DWT F L D R Y W A L K T E C
WLT F L W H I T E L I N E T E C
MTT F L M A X I T E C
ETT F L E C O T E C
-90 %
-65 %-60 % -60 %
-55 %-50 % -50 %
-30 % -30 %-25 %
Am
mon
ium
Sulfa
te
Chr
omiu
m o
xid
e
Sulfi
de
BO
D
Solid
was
te
Wat
er u
sag
e
CO
D
Nit
rog
en
Chl
orid
e
Pre-
soak
ing
Soak
ing
Lim
ing
Was
hing
floa
t 1
Fles
hing
Was
hing
floa
t 2
Del
imin
g/Ba
ting
Was
hing
floa
t 3
Pick
ling
Cr-
tann
ing
Sam
min
g
Fresh water
Water treatment
With TFL ECO TEC – we help you to significantly reduce your pollution>>
www.tfl.com
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