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TESTING & SORTING -...
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www.jognics.com TESTING & SORTING Automatic Capacitor Testing System Model AE 1000RD Features Designed to perform DC short clearing by applying upto 5000V DC gradually under different stations, followed by measuring the capacitance & tan d value of the core type sprayed capacitor elements and sort them into Good or Retest bins with respect to multiple test results. Element size - length - From 30 to 150mm, Diameter - From 20 to 86mm Automatic feeding of elements through vibrator bowl feeder & motorized conveyor. Adjustable vibrator feed rate with respect to element dimension 20 numbers of stations built for pre DC short clearing, high voltage DC short clearing, capacitance and tan d Value measurement and sorting Standard clamping jaws to handle entire range of capacitors from length 30 to 150mm & diameter from 20 to 86mm Rotary indexing table arranged with clamping jaws is driven by high torque AC motor & drive with inline gearbox. CAM mechanism with sensors for convenient adjustment of indexing time and accurate positioning at each testing stations. 4 terminal kelvin type contacts for accurate measurement of capacitance & tan d value. Precision measuring equipment for capacitance and tan-d measurement ensuring high standard of testing for every test parameter Automatic sorting of elements as Good and Retest. Soft ejection of elements onto the motorized conveyor to maintain quality of elements. Very less power consumption with the incorporation of regenerative charge discharge voltage method for testing of element. Custom built machine with optional usage - Either can be used as stand alone machine or can be used as integrated machine with Automatic core reaming & surface cleaning machine in production line. User friendly colour touch panel along with program memory(100 programs storing facility) and with bin status, graphical representation of capacitance & tan d deviation and test report of last 800 components.
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www.jognics.com
TESTING & SORTING
Automatic Capacitor Testing System Model AE 1000RD
Features
Designed to perform DC short clearing by applying upto 5000V DC gradually under different stations, followed by measuring thecapacitance & tan d value of the core type sprayed capacitor elements and sort them into Good or Retest bins with respect to multiple test results.
Element size - length - From 30 to 150mm, Diameter - From 20 to 86mm
Automatic feeding of elements through vibrator bowl feeder & motorized conveyor.
Adjustable vibrator feed rate with respect to element dimension
20 numbers of stations built for pre DC short clearing, high voltage DC short clearing, capacitance and tan d Value measurement and sorting
Standard clamping jaws to handle entire range of capacitors from length 30 to 150mm & diameter from 20 to 86mm
Rotary indexing table arranged with clamping jaws is driven by high torque AC motor & drive with inline gearbox.
CAM mechanism with sensors for convenient adjustment of indexing time and accurate positioning at each testing stations.
4 terminal kelvin type contacts for accurate measurement of capacitance & tan d value.
Precision measuring equipment for capacitance and tan-d measurement ensuring high standard of testing for every test parameter
Automatic sorting of elements as Good and Retest.
Soft ejection of elements onto the motorized conveyor to maintain quality of elements.
Very less power consumption with the incorporation of regenerative charge discharge voltage method for testing of element.
Custom built machine with optional usage - Either can be used as stand alone machine or can be used as integrated machine with Automatic core reaming & surface cleaning machine in production line.
User friendly colour touch panel along with program memory(100 programs storing facility) and with bin status, graphical representation of capacitance & tan d deviation and test report of last 800 components.
www.jognics.com
AE 1000
Technical Specification
Element Length
Element Diameter
Element Loading
Element Type
Station 1 Element Loading
Charging With “Clearing Voltage Power Supply” Through 5k/500w Resistor.
Charging With “Clearing Voltage Power Supply” Through 5k/500w Resistor.
Charging With “Operating Voltage Power Supply” Through 5k/500w Resistor.
Discharging Through 5K/1000W Resistor
Charging With “Operating Voltage Power Supply” Through Selective Resistor Combination According To Micron.
Discharging Through 2K/250W Resistors Connected In Parallel Combination
Charging Through Power Supply (Full Voltage Through Power Supply)
Discharging Through 5E/1000W Resistor
No Operation
Capacitance And Tan D Measurement Through A Four Terminal Kelvin Contact.
Good C1 Ejection
Good C2 Ejection
Good C3 Ejection
NG Ejection
Future Expansion
Future Expansion
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Self Healing Voltage and Current 0 - 5000V DC & Max 200mA
Capacitance Range 0.1µF to 1800µF
LCR RangeCapacitance Meter CR 2012 with basic accuracy of 0.1%,LCD display for measurement results and test conditions with Rs232 communication
LCR Measurement 4 terminal kelvin arrangement for accurate measurement.
Measurement Frequency 100Hz, 120Hz & 1KHz
30 mm to 150 mm
Ø 20 mm to Ø 86 mm
Automatic through Vibrator bowl and motorized conveyor.(Only Round type)
Sprayed round type and flat type capacitor elements
General Specification
Floor space : 2350mm x 1700mm x 1800mm (W x L x H)
Machine weight : 1700 Kgs (Approx.).
Power supply : 415 V AC, 50 Hz, 3 phase, 7.5 KW (Nominal).
Air supply : Pressure - 6 Bar, Consumption - 8cfm.
Station 8Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Station 17
Station 18
Station 19
Station 20
Safety Measurement
Element Loading
Safety enclosures to testing area for Operator Safety.
Automatic through vibrator bowl & motorized conveyor
Note: We reserve the right to modify above specifications at any time. Please confirm your specification before ordering.
www.jognics.com
TESTING & SORTING
Automatic Capacitor Testing System Model AE 1000
Features
The machine facilitates automatic loading, testing and sorting of the elements.
Consists of 14 station specially Built for Pre AC short Clearing, DC Short Clearing, AC high Voltage Test, Capacitance and Tan D Value Measurement and Sorting.
Pneumatically operated linear indexing unit ensures wide range of components being handled with minimum change parts.
Automatic Feeding of elements from hopper through vibrator conveyor and pick place unit.
Automatic sorting of elements into good and reject bins.
Operating control panel situated at front side of the machine for easy settings and visualization.
All operations are automatically controlled By Programmable Logic Controller (PLC).
User friendly touch screen operator controls along with program memory(100 programs storing facility).
Precision measuring equipment for Capacitance and Tan-d Measurement ensuring high standard of testing for every test parameter
www.jognics.com
AE 1000
Technical Specification
Element Length
Element Diameter
Station 1 Loading / AC short clearing 20V Self healing and Measurement at 100% DC
AC short clearing @ 50V/100V Discharge through resistor bank
Discharge through resistor bank Direct Discharge
0 - 25% of the set DC voltsAC high Voltage test 250V to 1200V ACSelectable @ 50V steps
0 - 50% of the set DC volts Discharge through resistor bank
0 - 75% of the set DC volts Direct Discharge
0 - 100% of the set DC volts
C & Tan D Measurement through 4 terminalkelvin arrangement up to jigs. Good component ejection & rejection of Bad components
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Self Healing Voltage and Current 0 - 2000V DC & Max 100mA
AC Voltage0 - 1200V AC in steps of 50V /Load Current 10A Max. Under resonance with parallel reactance
LCR RangeCapacitance Meter CR 2012 with basic accuracy of 0.1%,Test Frequency of 1kHz, LCD display for measurement results and test conditions with Rs232 communication
Capacitance Range 2mfd to 100mfd
Measurement Frequency 1KHz
30 mm to 130 mm
Ø 18 mm to Ø 60 mm
General Specification
Floor space : 2350mm x 1700mm x 1800mm (W x L x H)
Machine weight : 1700 Kgs (Approx.).
Power supply : 415 V AC, 50 Hz, 3 phase, 7.5 KW (Nominal).
Air supply : Pressure - 6 Bar, Consumption - 8cfm.
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Safety Measurement Safety enclosures to testing area for Operator Safety.
Note: We reserve the right to modify above specifications at any time. Please confirm your specification before ordering.
Automatic Capacitor Testing System Model AE1000RN
Rotary Cam Type Indexing for 8 station testing positioning.
Pneumatically open/close, spring loaded clamping contacts & jaws ensures perfect gripping of the capacitors for testing.
Quick change over parts in contacts & jaws for the capacitor length range from 30 to 50mm & 50 to 110mm.
Automatic control of the operations by programmable Logic Controller with user friendly color Touch Panel.
Accurate & Reliable measuring equipment used for measurement of Capacitance & Tan D value ensuring high standard of testing.
Fast Measurement resulting in high Productivity.
The AC high voltage range upto 1000V , 2.15 times the operating voltage can be applied and cleared without any harm to components or equipment. 250V rated components can be applied a voltage of 540V and 440V rated components can be applied with AC voltage of 950V.
Facility to handle capacitors with dimensional range of length 30mm to 110mm & diameter 20mm to 80mm.
Pre measuring stations between loading & High Voltage AC for the safety.
MCCB along with Power locking for Electrical Safety
Automatic ejection of the capacitor on to the collection bin.
TESTING & SORTING
User friendly colour Touch Panel along with program memory(100 programs storing facility) and with Bin status, graphical representation of Capacitance & Tan D deviation and Test Report of last 800 components.
Features
Element Sorting as good and re - test Components.
www.jognics.com
Technical Specification
Capacitor Dimension
Capacitor Type
Station 1 Automatic Loading Discharge through Resistor
Empty Capacitance & tan D measurement
AC Pre Voltage Test @ 20V AC,30A Good Component Ejection
AC High Voltage test upto 1000V AC Re-Test Component ejection.
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Component Clamping
Test Voltage
Discharge
Contact Pins
Pneumatically open/close spring loaded Brass contact arrangement.
1000V AC continuously adjustable through switch & monitored on Digital voltmeter.
Rapid Discharge through Resistors within 0.1s.
Spring Loaded Pins / 4 terminal Kelvin.
AC Testing Equipment Voltage and Current feedback control at AC Power Source.
LCR Measuring EquipmentCapacitance Meter CR 2012 with basic accuracy of 0.1%,Test Frequency of 1kHz, LCD display for measurement results and test conditions with Rs232 communication
Safety Measurement Safety enclosures to testing area for Operator Safety.
Zinc sprayed capacitor elements
Length 30mm to 110mm, Diameter 20mm to 80mm
General Specification
Floor space : 1800mm x 1220mm x 1970mm (W x L x H).
Machine weight : 800 Kgs (Approx.).
Power supply : 415 V AC, 50 Hz, 3 phase, 6 KW (Nominal).
Air supply : Pressure - 6 Bar, Consumption - 8cfm.
Station 8
AE1000RN
Measurement Frequency 1KHz.
www.jognics.com
Capacitance Range 2mfd to 100mfd
Note: We reserve the right to modify above specifications at any time. Please confirm your specification before ordering.
www.jognics.com
TESTING & SORTING
Automatic Clearing, Testing & Sorting System Model DE 1000 (30, 37.5 & 50)
Features
The machine facilitates automatic loading of elements upto 25 mm diameter and Manual Loading upto 40 mm diameter.
Consists of 104 stations specially built for Initial AC Short Clearing, DC Short Clearing, DC Test, AC High Voltage Test, Discharge through resistor, Direct Short, Capacitance Value and Tan D measurement, Sorting into 4 bins.
Motorized Chain indexing unit ensures wide range of components being handled with minimum change parts.
Automatic Feeding of elements from vibrator conveyor and element placing unit.
Designed to test the capacitor elements of three different values simultaneously and continuously along with sorting into Good Cap-1, Good Cap-2, Good Cap-3 and Retest to the respected bins.
Operating control panel with Capacitance & Tan D measuring instrument, digital Panel meters for AC High/ Low voltage are situated at front side convenient position from ground level for easy settings and visualization.
All operations are automatically controlled By Programmable Logic Controller (PLC).
User friendly touch screen operator controls along with program memory(100 programs storing facility).
Precision measuring equipment for Capacitance and Tan D Measurement ensuring high standard of testing for every test parameter
www.jognics.com
DE 1000
Technical Specification
Test Station Test Station
Test Station Test Station
Test Station Test Station
Test Station Test Station
Test Station Test Station
Test Station Test Station
AC High Voltage Test upto 1000V AC @ 10A Max.
Discharge through resistor bank
Direct Discharge
Cap & Tan D Measurement
Capacitor Ejection in to 3 Good Bins.
Retest Ejection
Self Healing Voltage and Current 600 - 1000V DC & Max 100mA
AC Voltage 0 - 1000V AC @ 20 mfd / Load Current 10A Max.
Capacitance Range 2mfd to 20mfd
Total No. Of Capacitor clamping Jigs
Binning
104 jigs.
3 Good Bins and 1 Retest bin.
AC short clearing @ 20V AC, 10A Max.
AC short clearing @ 50V/100V, 5a Max.
DC Short Clearing from 600V to 1600V
DC Pass / Fail
Discharge Through resistors
Direct Discharge
Element Length
Element Diameter
Element Loading
Ø 16 mm to Ø 25 mm (Automatic Loading) & Above Ø 25 mm to Ø 40 mm (Manual Loading)
30 mm 37.5 mm
Automatic / Manual
50 mm
Measurement Frequency 1KHz
LCR Measuring EquipmentCapacitance Meter CR 2012 with basic accuracy of 0.1%,Test Frequency of 1kHz, LCD display for measurement results and test conditions with Rs232 communication
General Specification
Floor space : 2570mm x 1950mm x 1600mm (W x L x H).
Machine weight : 1500 Kgs (Approx.).
Power supply : 230 V AC , 50 Hz, 1 phase, 3 KW (Nominal).± 10%
Air supply : Pressure - 6 Bar, Consumption - 5cfm.
Note: We reserve the right to modify above specifications at any time. Please confirm your specification before ordering.
www.jognics.com
TESTING & SORTING
Clearing, Testing & Sorting System Model DE 1000 (50 & 75)
Features
The machine facilitates manual loading of elements upto 80 mm diameter.
Consists of 52 stations specially built for Initial AC Short Clearing, DC Short Clearing, DC Test, Discharge through resistor,Direct Short, Capacitance Value and Tan D measurement, Sorting into 2 bins.
Motorized Chain indexing unit ensures wide range of components being handled with minimum change parts.
Automatic Feeding of elements from vibrator conveyor and element placing unit.
Automatic sorting of elements into 2 bins (Good Cap & Reject).
Operating control panel with Capacitance & Tan D measuring instrument, digital Panel meters for AC High/ Low voltage are situated at front side convenient position from ground level for easy settings and visualization.
All operations are automatically controlled By Programmable Logic Controller (PLC).
User friendly touch screen operator controls along with program memory(100 programs storing facility).
Precision measuring equipment for Capacitance and Tand Measurement ensuring high standard of testing for every test parameter
www.jognics.com
DE 1000
Technical Specification
Self Healing Voltage and Current 600 - 1000V DC & Max 100mA
Capacitance Range 10 mfd to 100mfd
Total No. Of Capacitor clamping Jigs
Binning
52 jigs.
1 Good Bin and 1 Retest bin.
General Specification
Floor space : 2570mm x 1900mm x 1600mm (W x L x H)
Machine weight : 1500 Kg (Approx.).
Power supply : 230 V AC ± 10%, 50 Hz, 1 phase, 3 kW (Nominal).
Air supply : Pressure - 6 Bar, Consumption - 5cfm.
Element Length
Element Diameter
Element Loading
Ø 20 mm to Ø 80 mm
50 mm
Manual Manual
75 mm
Test Station Test Station
Test Station Test Station
Test Station Test Station
Test Station Test Station
Test Station Test Station
Test Station
Discharge through resistor bank
Direct Discharge
Cap & Tan D Measurement
Capacitor Ejection in to 2 Separate Good/Reject Bins.
Retest Ejection
AC short clearing @ 20V AC, 10A Max.
AC short clearing @ 50V/100V, 5a Max.
DC Short Clearing from 600V to 1600V
DC Pass / Fail
Discharge Through resistors
Direct Discharge
1000V AC continuously adjustable through switch & monitored on Digital voltmeter
Measurement Frequency 1KHz
LCR Measuring EquipmentCapacitance Meter CR 2012 with basic accuracy of 0.1%,Test Frequency of 1kHz, LCD display for measurement results and test conditions with Rs232 communication
Note: We reserve the right to modify above specifications at any time. Please confirm your specification before ordering.
