Testing & Inspection Services - REF

March 10,2010 Preproposal Presentation

Agenda

• Introduction

• Related Projects

• Project Schedule

• Site and Building

• Construction Documents

• Proposal

QA/QC PhilosophySection 01456

Contractor—Quality Control Program• Testing• Inspection

Owner—Quality Assurance Program• Testing 24 hours• Inspection 48 hours

• Contractor is still responsible

Contract 28: Renewable Energy Facility

What’s it all about?

Contract 28 builds a 50,600 square foot multi-story building at the Southerly Wastewater Treatment Center to house the following new systems:

• Biosolids dewatering and conveyance

• Fluidized bed incineration

• Steam production using waste heat from incineration

• Electricity production using steam

This will allow Southerly to abandon its existing thermal conditioning, dewatering and conveyance, and multiple hearth incineration systems.

Contract 28: Renewable Energy Facility

Turbine Generator Bldg.

Truck Loading

Incineration

Dewatering

NORTHSOUTHERLY WASTEWATER

TREATMENT CENTER

MAINT. BLDG.

SLUDGE STORAGE

TANKS

SO

LID

S H

AN

DL

ING

&

INC

INE

RA

TIO

N

AB

AN

DO

NE

D

IMH

OF

F T

AK

S

DIGESTER “A” TANK GROUP

SITE OF RENEWABLE ENERGY FACILITY

NORTH

TCSTs

CONSTRUCTION STAGING AREA 2

CONSTRUCTION STAGING AREA 3

RO

AB

“B

”

DELIVERIES THRU ROAD “B” GATE

Scope of Work TCIS-28(Full Time)

1. Project Resident Chief Inspector – fulltime; supported by coordinating Special Inspector (PE)

(As Needed Basis)

1. Specialty Testing Services – Section 01416

2. Construction Inspection Services – all disciplines

3. Shop Witness Testing/Inspection4. Laboratory Testing Services – Section

01451

Related ProjectContract 28B: Fluidized Bed

Incinerator Equipment Procurement

Infilco Degremont is supplying equipment for three fluidized bed incinerator trains to be installed under Contract 28

Price: $49,753,000

Contract 28B Integration Issues:

• Equipment delivered by IDI will be received by the Contract 28 contractor.

• Most of the equipment IDI is supplying will be installed by the Contract 28 contractor.

• IDI’s installation responsibilities are limited to:

– Construction of fluidized bed incinerator shells and refractory lining of shells’ interiors

– Code welding of waste heat boilers

• An IDI representative will be on site to provide technical assistance for the installation of IDI-supplied equipment by the Contract 28 contractor.

• For IDI-supplied equipment, site visits by manufacturers’ representatives are covered under IDI’s contract.

• Contract 28 contractor will assist IDI in start-up and testing of the incinerator trains.

Project Schedule

• Start: June, 2010• 28B Delivery: Oct, 2010-Oct, 2011• Start Commissioning: Late 2012• Complete Work: 2013

Site Plan

INCINERATION

TU

RB

INE

G

EN

ER

AT

OR

BIOSOLIDS HANDLING & CONVEYANCE

TRUCK LOAD-OUT

OF

FIC

ES

Building Area = 50,600 SF; Pavement Area = 29,800 SF

BIOSWALE (1 OF 3)

GRAY WATER CISTERN

INCINERATIONTURBINE GENERATOR

BIOSOLIDS HANDLING & CONVEYANCE

(POLYMER SYSTEM)

TRUCK LOAD-OUT

MECHANICAL SPACES

Building Level SchematicBasement (El. 590.5)

INCINERATIONTURBINE GENERATOR

BIOSOLIDS HANDLING & CONVEYANCE

TRUCK

LOAD-OUT

CONTROL RM.

LAB

MULTI-PURPOSE

RM.

Building Level SchematicGround Floor (El. 605.5)

SUBSTATIONS

NOTE:

IF CROSSED OUT, THERE IS NO FLOOR AT THE LEVEL

DEPICTED

INCINERATIONTURBINE GENERATOR

BIOSOLIDS HANDLING & CONVEYANCE

(STORAGE BINS, CAKE PUMPS)

TRUCK

LOAD-OUT

OFFICES

Building Level SchematicSecond Floor (El. 615.5 and 620.5)

MCCs

EL. 615.5 EL. 620.5EL. 620.5

INCINERATIONTURBINE GENERATOR

BIOSOLIDS HANDLING & CONVEYANCE

(CENTRIFUGES)

TRUCKLOAD-OUT

COMM. RM. & LOCKER

RMS.

Building Level SchematicThird Floor (El. 635.5)

UNASSIGNED

ROOF EL. 630.50

TRUCKLOAD-OUT

Building Level SchematicRoof (El. 650.5)

ROOF EL. 630.50

ROOF EXTENSION TO ACCOMMODATE OVERHEAD CRANE ON THIRD FLOOR)

ROOF EXTENSION TO ACCOMMODATE WASTE HEAT BOILERS

General Building Information:

• 1,057 14x73 75-ton H-piles under Biosolids Handling & Conveyance, Incineration and Offices

• 17 14x73 75-ton H-piles under Truck Loading

• 77 14x73 90-ton H-piles under turbine generator

• 50 10x42 H-piles under biofilter

• Nominal 18” thick basement floor slab; thicker at pile layouts and pile caps

• Nominal 16” thick concrete perimeter walls from basement floor slab to El. 601.83

• 31’ x 10’ x 4’ thick isolated concrete pad for turbine generator

General Building Information (Cont.):

• Floor grating (excluding platforms) is limited to portion of third floor in Incineration area. Remaining floors are concrete.

• One freight elevator; adjacent stairwell extends from basement to roof.

• One passenger elevator; adjacent stairwell extends from basement to third floor.

• Modified built-up roof system. Metal roof panel system for roof extensions.

• Aluminum curtain wall for Office area.

• Face brick on masonry block backup for remainder of building.

North Building Exterior

East Building Exterior

South Building Exterior

West Building Exterior

Contract 28 Bid Documents

3 Drawing Volumes Containing a Total of 903 Sheets

Volume 1 of 3: Title (T) 6 sheetsGeneral (G) 3 sheetsDemolition (D) 21 sheetsSite Civil (C) 32 sheetsProcess Mechanical (M) 110 sheetsArchitectural (A) 81 sheets

Volume 2 of 3: Title (T) 6 sheetsStructural (S) 109 sheetsHVAC (H) 45 sheetsPlumbing (P) 35 sheetsFire Protection (F) 7 sheetsInstrumentation (I) 121 sheets

Volume 3 of 3: Title (T) 6 sheetsElectrical (E) 321 sheets

Contract 28 Bid Documents

3 Technical Specification Volumes Containing aTotal of 269 Individual Specification Sections

Volume 1 of 3: Div. 1 – General Requirements (49 Sections)Div. 2 – Site Construction (15 Sections)Div. 3 – Concrete (7 Sections)Div. 4 – Masonry (5 Sections)

Volume 2 of 3: Div. 5 – Metals (14 Sections)Div. 6 – Wood and Plastics (2 Sections)Div. 7 – Thermal and Moisture Prot. (17 Sections)Div. 8 – Doors and Windows (7 Sections)Div. 9 – Finishes (8 Sections)Div. 10 – Specialities (10 Sections)Div. 11 – Equipment (27 Sections)Div. 12 – Furnishings (3 Sections)Div. 13 – Special Construction (23 Sections)

Contract 28 Bid Documents

3 Technical Specification Volumes Containing aTotal of 269 Individual Specification Sections

Volume 3 of 3: Div. 14 – Conveying Systems (5 Sections)Div. 15 – Mechanical (43 Sections)Div. 16 – Electrical (34 Sections)

Pre-Proposal Communication

Information and Data requests• tcis-28@neorsd.org

• (March 16th is the last day)

Proposal Content• Executive Summary (5 pages)

• Qualifications (20 pages)– Individuals– Project Team

• Technical Approach (30 pages)

• Local Participation ~ 80% (3 pages)

• SBE Participation ~ 15% (2 pages)

• Testing Services Rate Schedule

• Proposed Overhead Rates: field, office

Evaluation Criteria

• Written Qualifications ~ 60%

• Written Technical Approach ~ 25%

• Presentation & Interview ~ 15%

(Optional)

Requirements

15% SBE Goals• Certified List Updated Monthly

• Tiffany Jordan, Contract Compliance Manager

80% Local Requirement

Presentation by up to Three (3) Top Ranked Firms (Optional)

• 90 minutes for presentation including 30 minutes for questions

• Selection committee members will not be announced

THANK YOU FOR ATTENDING!

Questions?