Test Report RDP GT-14-14 - Glenair, Inc. · Test Report Date 02/03/2014 RDP GT-14-14 Pag. 1of 18...
18
Test Report Date 02/03/2014 RDP GT-14-14 Pag. 1of 18 Rev. 1 Ochito 10G Ethernet contacts Glenair Part #s: 858-003 & 858-004 Qualification Test Report Conducted by: Carlos San Martin Approved by: Deniz Armani, Ph.D 1. Scope Qualification test report on the “Ochito” Ethernet Contacts in a concatenated cable assembly. 2. Summary / observation / conclusions The table below contains a summary of results: QUALIFICATION TEST Nature of the test RESULT PASS WAIVE FAIL Durability 2 Performance at temperature 2 Temperature Shock Cycling 2 Random Vibration 2 3. Applicable Standards / Specifications - AS39029/120 - EIA-364-32C - CAT6A 4. Description of Samples • Group A - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged. • Group B - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged • Group C - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged • Group D - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged 5. Test Equipment Instrument Manufacture Model # Serial Number / ID# Calibration Expiration Cable Tester LanTEK II 33-993, 33-993 1227366, 1227378 10/14/2014 Oven, cycling Sun Electronics Systems ECH13HA AA2907 10/30/2014 Oven, shock chamber TPS WSP-109 1007000037 03/28/2014 6. Environmental condition Temperature: 22°C Humidity: 39%RH
Transcript of Test Report RDP GT-14-14 - Glenair, Inc. · Test Report Date 02/03/2014 RDP GT-14-14 Pag. 1of 18...
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 1of 18
Rev. 1
Ochito 10G Ethernet contacts Glenair Part #s: 858-003 & 858-004
Qualification Test Report Conducted by: Carlos San Martin
Approved by: Deniz Armani, Ph.D
1. Scope
Qualification test report on the “Ochito” Ethernet Contacts in a concatenated cable assembly.
2. Summary / observation / conclusions
The table below contains a summary of results: QUALIFICATION TEST
Nature of the test RESULT
PASS WAIVE FAIL
Durability 2 Performance at temperature 2 Temperature Shock Cycling 2
Random Vibration 2 3. Applicable Standards / Specifications
- AS39029/120 - EIA-364-32C - CAT6A 4. Description of Samples
• Group A - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are
plugged. • Group B
- 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged
• Group C
- 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged
• Group D
- 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged
5. Test Equipment
Instrument Manufacture Model # Serial Number / ID# Calibration Expiration Cable Tester LanTEK II 33-993, 33-993 1227366, 1227378 10/14/2014 Oven, cycling Sun Electronics Systems ECH13HA AA2907 10/30/2014 Oven, shock chamber TPS WSP-109 1007000037 03/28/2014 6. Environmental condition
Temperature: 22°C Humidity: 39%RH
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 2of 18
Rev. 1 7. Test Schedule
1. Visual, Mechanical and Mark Examination 2. Durability 3. Electrical Performance at Temperature 4. 2nd Durability 5. Thermal Shock Cycling -55℃ to 85℃ 6. Thermal Shock Cycling -55℃ to 175℃
Contents 1. Scope ......................................................................................................................................................................... 1
2. Summary / observation / conclusions ................................................................................................................. 1 3. Applicable Standards / Specifications ....................................................................................................................... 1 4. Description of Samples .............................................................................................................................................. 1 5. Test Equipment .......................................................................................................................................................... 1 6. Environmental condition ........................................................................................................................................... 1 7. Test Schedule ............................................................................................................................................................. 2 8. Acceptance ................................................................................................................................................................ 3
8.1. Visual, Mechanical and Mark Examination ....................................................................................................... 3 8.1.1 Test Description ............................................................................................................................................ 3 8.1.2 Requirement .................................................................................................................................................. 3 8.1.3 Result ............................................................................................................................................................ 3 8.1.4 Cable Assembly Description: ........................................................................................................................ 3 8.1.5 Weight ........................................................................................................................................................... 4 8.1.6 Dimension Examination ................................................................................................................................ 4 8.1.7 Result ............................................................................................................................................................ 4 8.1.8 Remarks / Conclusion ................................................................................................................................... 4 8.1.9 Requirement .................................................................................................................................................. 4 8.1.10 CAT6A Baseline Test Results ....................................................................................................................... 5 8.1.11 Remarks / Conclusion ................................................................................................................................... 5
9 Qualification .............................................................................................................................................................. 5 9.1 Visual, Mechanical and Mark Examination (Test No 1) .................................................................................... 5 9.1.1 Test Description ............................................................................................................................................ 5 9.1.2 Requirement .................................................................................................................................................. 5 9.1.3 Result ............................................................................................................................................................ 5 9.1.4 Dimensional Examination ............................................................................................................................. 6 9.1.5 Result: ........................................................................................................................................................... 6 9.1.6 Remarks / Conclusion ................................................................................................................................... 6 9.2 Durability (Test No 2) ................................................................................................................................... 6 9.2.1 Test Description ............................................................................................................................................ 6 9.2.2 Requirement .................................................................................................................................................. 6 9.2.3 Results ........................................................................................................................................................... 6 9.2.4 Remarks / Conclusion ................................................................................................................................... 6 9.3 Electrical Performance at Temperature (Test No 3) ...................................................................................... 6 9.3.1 Test Description ............................................................................................................................................ 6 9.3.2 Testing Temperatures .................................................................................................................................... 7 9.3.3 Requirements: ............................................................................................................................................... 7 9.3.4 Test Result at -55°C ...................................................................................................................................... 8 9.3.5 Test Result at 85°C........................................................................................................................................ 8 9.3.6 Test Result at 175°C...................................................................................................................................... 9 9.3.7 Test Result at 25°C........................................................................................................................................ 9 9.3.8 Performance Result Summary ..................................................................................................................... 10 9.3.9 Remark / Conclusion ................................................................................................................................... 10 9.4 2nd Durability (Test No 4) ........................................................................................................................... 10 9.4.1 Test Description .......................................................................................................................................... 10 9.4.2 Requirement ................................................................................................................................................ 10 9.4.3 Result .......................................................................................................................................................... 10
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 3of 18
Rev. 1
ARJ45 CONNECTOR
ARJ45 CONNECTOR
1m CABLE LENGTH
25m CABLE LENGTH
10m CABLE LENGTH
.8 m CABLE LENGTH
.9 m CABLE LENGTH
9.4.4 Remark / Conclusion ................................................................................................................................... 10 9.5 Thermal Shock Cycling -55℃ to 85℃ (Test No5) ....................................................................................... 10 9.5.1 Test Description .......................................................................................................................................... 10 9.5.2 Requirement ................................................................................................................................................ 12 9.5.3 esult ............................................................................................................................................................. 12 9.5.4 Remark / Conclusion ................................................................................................................................... 12 9.6 Thermal Shock Cycling -55℃ to 175℃ (Test No 6) .................................................................................... 12 9.6.1 Test Description .......................................................................................................................................... 12 9.6.2 Requirement ................................................................................................................................................ 13 9.6.3 Result .......................................................................................................................................................... 13 9.6.4 Remark / Conclusion ................................................................................................................................... 13 9.7 Random Vibration (Test No 7) .................................................................................................................... 14 9.7.1 Test Description .......................................................................................................................................... 14 9.7.2 Requirement ................................................................................................................................................ 17 9.7.3 Deviation ..................................................................................................................................................... 17 9.7.4 CAT6A performance testing after axial Radial vibration testing. ............................................................... 18 9.7.5 Remark / Conclusion ................................................................................................................................... 18
8. Acceptance
8.1. Visual, Mechanical and Mark Examination 8.1.1 Test Description
Verify that the requirements described on AS39029/120- Draft, 38999L and EIA364-32C are respected.
8.1.2 Requirement
The cable assembly described in 8.1.4 in performs in accordance with the 8.1.1 Test Description.
8.1.3 Result
To Check Group A Group B Group C Group D Presence of 257-606NF00-21Q-75AN
PASS PASS PASS PASS
Presence of Date of production (mm/dd/yyyy)
WAIVE WAIVE WAIVE WAIVE
Presence of the Serial number (4 digits)
WAIVE WAIVE WAIVE WAIVE
Correct marking of all the pins (8)
WAIVE WAIVE WAIVE WAIVE
Connector Group ID PASS PASS PASS PASS
8.1.4 Cable Assembly Description:
Four connectors each containing Eight Ochito contacts (mated pairs) are concatenated per the schematic in Figure 1.
Group A Group B Group C Group D
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 4of 18
Rev. 1
Figure 1
8.1.5 Weight
Group A Group B Group C Group D RESULT oz. 7.3 7.2 7.1 7.3 PASS
8.1.6 Dimension Examination
The dimension examination of the connectors was made by cross mating the connectors. The cable dimensions were measured with a tape measure.
8.1.7 Result
PASS 8.1.8 Remarks / Conclusion
All connectors are intermateble. Pins not marked individually.
PASS WAIVE FAIL X 8.1.9 Requirement
Contacts/cable assembly shall pass CAT6A standard
D
Group A
Group B Group C
Group D
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 5of 18
Rev. 1
8.1.10 CAT6A Baseline Test Results
8.1.11 Remarks / Conclusion The “Ochito” cable assembly passed electrical performance test.
Test PASS WAIVE FAIL CAT6A X 9 Qualification
9.1 Visual, Mechanical and Mark Examination (Test No 1) 9.1.1 Test Description
Verify that the connector groups are identified and the cable lengths match the schematics on Figure 1 9.1.2 Requirement
The cable assembly groups will be identifiable per 8.1.4. 9.1.3 Result
To Check Group A Group B Group C Group D Readable marking PASS PASS PASS PASS Presence of D0078SOCND0120012-001
PASS PASS PASS PASS
Presence of Date of production (YYWW)
WAIVE WAIVE WAIVE WAIVE
Presence of the Serial number (5 digits) (1)
WAIVE WAIVE WAIVE WAIVE
Correct marking of all the pins (8)
WAIVE WAIVE WAIVE WAIVE
Connector Group ID PASS PASS PASS PASS
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 6of 18
Rev. 1
9.1.4 Dimensional Examination
Weight: Weight Group A Group B Group C Group D RESULT Oz. 7.3 7.2 7.1 7.3 PASS The dimension examination is made by cross mating the connectors and checking for fit.
9.1.5 Result:
Pass
9.1.6 Remarks / Conclusion
9.2 Durability (Test No 2)
9.2.1 Test Description
The connectors are mated and unmated 250 times by hand.
9.2.2 Requirement
When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements.
9.2.3 Results
Pass 9.2.4 Remarks / Conclusion
After mating and unmating 250 times no visible damage was observed. The connectors passed the durability test. .
PASS WAIVE FAIL X
9.3 Electrical Performance at Temperature (Test No 3)
9.3.1 Test Description
CAT6A performance test of cable assembly at temperature with a 2h soak time:
PASS WAIVE FAIL X
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 7of 18
Rev. 1
9.3.2 Testing Temperatures
-55°C (2h) 85°C (2h) 175°C (2h) 25°C (2h)
Figure 2
Figure 3
9.3.3 Requirements:
There shall be no evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly. The cable assembly shall pass the CAT6A standard at the noted temperature.
Oven outline
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 8of 18
Rev. 1
9.3.4 Test Result at -55°C
9.3.5 Test Result at 85°C
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 9of 18
Rev. 1
9.3.6 Test Result at 175°C
9.3.7 Test Result at 25°C
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 10of 18
Rev. 1
9.3.8 Performance Result Summary
Group A Group B Result Was not in the thermal chamber No evidence of blistering,
peeling, separation or other damage.
Group C Group D Result No evidence of blistering, peeling
or separation of plating or other damage.
Was not in the thermal chamber
Cable Assembly Visual inspection Cable Assembly Performance Result No evidence of blistering,
peeling or separation of plating or other damage.
Passed CAT6A performance for all temperatures tested.
9.3.9 Remark / Conclusion
Tested connectors have a noticeable oxidize finish.
PASS WAIVE FAIL X
9.4 2nd Durability (Test No 4)
9.4.1 Test Description
The connectors are mated and unmated by hand 250 times.
9.4.2 Requirement
When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements.
9.4.3 Result
Pass
9.4.4 Remark / Conclusion
PASS WAIVE FAIL
X
9.5 Thermal Shock Cycling -55℃ to 85℃ (Test No5)
9.5.1 Test Description
The cable assembly will be subjected to thermal shock cycling per condition 1 of EIA-364-32C standard. The temperatures will cycle from -55℃ to 85℃. The temperatures will be cycled 25 times. Samples being tested are outlined in the schematic (Figure 4). The cable sections are separated from main cable assembly. The cable sections are then placed into the oven in a mated condition (Figure 5).
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 11of 18
Rev. 1
Samples being tested
Figure 4
Cable sections in thermal chamber
Figure 5
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 12of 18
Rev. 1
9.5.2 Requirement
There shall be no evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly. The cable assembly shall pass the CAT6A standard, at the room temperature, after the cycling has been completed.
9.5.3 Result
No evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly.
9.5.4 Remark / Conclusion
PASS WAIVE FAIL
X
9.6 Thermal Shock Cycling -55℃ to 175℃ (Test No 6)
9.6.1 Test Description
The cable assembly will be subjected to thermal shock cycling per a modified test condition VII of EIA-364-32C standard. Test condition VII, step 3 is 105℃. It is being modified to 175℃ The temperatures will cycle from -55℃ to 175℃. The temperatures will be cycled 25 times. Samples being tested are outlined in the schematic (Figure 4). The cable sections are separated from main cable assembly. The cable sections are then placed into the oven in a mated condition (Figure 5).
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 13of 18
Rev. 1
9.6.2 Requirement
When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements. After the thermal cycling, the cable assembly must pass the CAT6A standard at room temperature.
9.6.3 Result
9.6.4 Remark / Conclusion
PASS WAIVE FAIL
X
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 14of 18
Rev. 1
9.7 Random Vibration (Test No 7)
9.7.1 Test Description
Connector Group B will be subjected to random vibration per AS39029/120 (draft). The vibration power denisty is defined per the graph in Figure 6. The connector group B will have support screws in the radial direction. The support screws can be seen in Figure 9. 100% of contacts are wired in series and monitored for discontinuity during the vibration test. Discontinuity is not to exceed 1 microsecond. Monitoring will be done of the entire cable assembly. The connector group B will be tested in the radial direction then it will be tested in the axial direction. During testing in the axial direction the cable will be contrained having a free length of 6” see Figure 9. Each test will last 8hrs.
Figure 6
Random Vibration
Hz g2/Hz 25 0.1
100-300 5 2000 0.15
50.5 Grms
Figure 7
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 15of 18
Rev. 1
Figure 8
Figure 9
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 16of 18
Rev. 1
Axis defined
Figure 10
Figure 11
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 17of 18
Rev. 1
Figure 12
9.7.2 Requirement
When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements. The cable assembly will pass the CAT6A standard after vibration tests.
9.7.3 Deviation
The 1m cable section was removed from the CAT6A test (see Figure 14 ). It was found to have workmanship defect on a crimp(see Figure 13).
Figure 13
Defective crimp
Test Report
Date 02/03/2014 RDP GT-14-14
Pag. 18of 18
Rev. 1
Figure 14
9.7.4 CAT6A performance testing after axial Radial vibration testing.
9.7.5 Remark / Conclusion
PASS WAIVE FAIL
X
Cable section removed
