Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant...
Transcript of Test Report ELG-240-24 - Simpex Lichttechnik/led_stromversor… · 240W Constant Voltage + Constant...
Test Report: ELG-240-24 240W Constant Voltage + Constant Current LED Driver
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 2 / 11
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION 12V~24V I/P: 230VAC
O/P:LED MODE
Ta:25
7 V~ 24 V
2 OUTPUT VOLTAGE
ADJUST RANGE
(For A-Type only)
22.4V~25.6V I/P: 230VAC
O/P:NO LOAD
Ta:25
21.32 V~ 26.73 V
3 OUTPUT CURRENT
ADJUST RANGE
(For A-Type only)
5A~10A I/P: 230VAC
O/P:SETTING
Ta:25
4.17 A~ 12.33 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2% I/P: 100VAC / 305VAC
O/P:95%/ NO LOAD
Ta:25
-0.29%~ 0.58%
5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC
O/P:95% LOAD
Ta:25
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:95% ~NO LOAD
Ta:25
-0.29%~ 0.37%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:95% LOAD
Ta:25
<5 %
8 RIPPLE & NOISE (Max) 200mVp-p I/P: 230VAC
O/P:95% LOAD
Ta:25
37 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
115VAC/ 1000ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 212 ms
115VAC/ 346 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1: Output Voltage CH2:AC Input Voltage
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 3 / 11
10 RISE TIME (Max) 230VAC/ 100ms
115VAC/ 100ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 20.8 ms
115VAC/ 26.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
115VAC/ 10ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 14.4 ms
115VAC/ 14.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230VAC
O/P:
(1)95%/50% LOAD 50%DUTY / 120HZ
(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25
(1) 880mVp-p
(2) 548mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 4 / 11
13 DIMMING
OPERATION (for B-Type)
·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.
·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)
I/P: 230 VAC
O/P:DIMMING TEST
Ta:25
1
V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.984 1.979 2.979 3.96 4.947 5.936 6.921 7.908 8.895 9.88 10.125
% 0% 9.84% 19.79% 29.79% 39.60% 49.47% 59.36% 69.21% 79.08% 88.95% 98.80% 101.25%
2
PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 1.21 2.204 3.152 4.125 5.065 6.046 6.987 7.967 8.908 9.74 10.125
% 0% 12.10% 22.04% 31.52% 41.25% 50.65% 60.46% 69.87% 79.67% 89.08% 97.40% 101.25%
3
R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 1.019 2.042 3.079 4.092 5.121 6.148 7.185 8.231 9.266 10.086 10.125
% 0% 10.19% 20.42% 30.79% 40.92% 51.21% 61.48% 71.85% 82.31% 92.66% 100.86% 101.25%
TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 5 / 11
14 DIMMING
OPERATION
(primary
side;for
DA-Type)
※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
15 DIMMING
OPERATION
(for
DXX-Type by
User
definition)
※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.
I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 6 / 11
INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING
O/P:95% LOAD
Ta:25
97 V~ 305 V
I/P:LOW-LINE-3V=97 V
HIGH-LINE+10V=315 V
O/P:95%/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 100 VAC ~305 VAC
O/P:95%~NO LOAD
Ta:25
TEST: OK
3 AC CURRENT 2.2A/115VAC
1.5A/230VAC
1.2A/277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
I = 1.59 A/ 115VAC
I = 1.07 A/ 230VAC
I = 0.90 A/ 277VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25
L-FG: 0.448 mA
N-FG: 0.345 mA
5 NO LOAD/STANDBY
POWER CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25
0.381 W/ 230VAC
6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:95% LOAD
Ta:25
I = 46.4 A/ 230VAC
Twidth =504 us
INPUT=230VAC/50HZ @ 95% LOAD
CH2:Input current CH1:AC Input Voltage
7 EFFICIENCY(Typ) 92% I/P: 230VAC
O/P:95% LOAD
Ta:25
93.39 %
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 7 / 11
EFFICIENCY vs LOAD
8 POWER FACTOR 0.97/ 115VAC
0.95/ 230VAC
0.92/ 277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
PF= 0.995 / 115VAC
PF= 0.985 / 230VAC
PF= 0.970 / 277VAC
P.F vs LOAD
9 TOTAL HARMONIC
DISTORTION
THD<20%
(@load≥50%/115VAC,230VAC;
@load≥75%/277VAC)
I/P:115 VAC/50% LOAD
I/P:230 VAC/50% LOAD
I/P:277 VAC/75% LOAD
Ta:25
THD=12.51% @50% load /115VAC
THD=13.92% @50% load /230VAC
THD=12.86% @75% load /277VAC
THD vs LOAD
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 8 / 11
PROTECTION FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1
OVER CURRENT PROTECTION 95%~108% I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:TESTING
Ta:25
101.25 %/ 200VAC
101.25 %/ 230VAC
101.25 %/ 305VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 27V~34V I/P: 100VAC
I/P: 230VAC
I/P: 305VAC
O/P:NO LOAD
Ta:25
30.76 V/ 100VAC
30.74 V/ 230VAC
30.76 V/ 305VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:95% LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 200VAC
I/P: 305VAC
O/P:95% LOAD
Ta:25
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
600V/11A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 496 V
(2) 526 V
(3) 446 V
2 O/P Diode (MOSFET) Q101 Rated 75V/80A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 57.2 V
(2) 11.7 V
(3) 56.6 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =308 V
O/P:(1) 95% LOAD input on/off
(2) NO LOAD input on /Off
(3) 95% LOAD /NO LOAD
Change Ta:25
(1) 448 V
(2) 442 V
(3) 448 V
4 Control IC U3 Rated
20V (MAX.)
I/P:High-Line +3V =308 V
O/P:((1) 95% LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min) Ta:25
(1) 15.8 V
(2) 15.9 V
(3) 15.8 V
(4) 15.2 V
(5) 15.1 V
5 PFC Power Transistor Q 3 Rated
600V/20A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 596 V
(2) 536 V
(3) 558 V
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 9 / 11
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25
I/P-O/P:2.471 mA
I/P-FG: 2.820 mA
O/P-FG:2.416 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:95%/50% LOAD
Ta:25
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:4KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:95% LOAD
L-N:4KV
L,N-PE:6KV
Ta:25
CRITERIA A
7 Test by certified Lab & Test Report Prepare
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 10 / 11
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-240-24
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=34.6
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=58.6
NO Position ROOM AMBIENT Ta=34.6 HIGH AMBIENT Ta=58.6
1 BD1 69.0 85.9
2 C7 67.6 84.7
3 RTH1 76.0 89.2
4 Q3 69.2 86.3
5 C5 64.7 80.7
6 Q1 69.5 87.1
7 Q2 69.6 87.4
8 C16 67.8 83.8
9 C45 64.9 81.6
10 U3 64.5 81.8
11 T1 71.6 87.6
12 Q101 67.6 84.5
13 Q102 66.3 83.6
14 C102 65.8 82.6
15 C103 63.9 81.0 16 C205 65.7 82.6 17 U101 70.9 87.4
18 RTH3 64.3 80.4
19 TC 59.7 77.3
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 305VAC/110VAC
O/P:95% LOAD/75% LOAD
Ta= -45/-30
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON CONTROL 60
NO DAMAGE
I/P: 305VAC
O/P:95% LOAD
Ta=60
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC
O/P:95% LOAD
±0.022 %/(0~50)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45~ +90
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-24 Test Report 11 / 11
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-240-24:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME
(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME
(1) 434976 HRS
(2) 63363 HRS
(3) 68570 HRS
(4) 105441 HRS
9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-240-36 240W Constant Voltage + Constant Current LED Driver
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 2 / 11
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION 18V~36V I/P: 230VAC
O/P:LED MODE
Ta:25
15 V~ 36 V
2 OUTPUT VOLTAGE
ADJUST RANGE
(For A-Type only)
33.5V~38.5V I/P: 230VAC
O/P:NO LOAD
Ta:25
32.67 V~ 40.01 V
3 OUTPUT CURRENT
ADJUST RANGE
(For A-Type only)
3.33A~6.66A I/P: 230VAC
O/P:SETTING
Ta:25
2.79 A~ 7.44 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2% I/P: 100VAC / 305VAC
O/P:95%/ NO LOAD
Ta:25
-0.22%~ 0.47%
5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC
O/P:95% LOAD
Ta:25
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:95% ~NO LOAD
Ta:25
-0.22%~ 0.19%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:95% LOAD
Ta:25
<5 %
8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC
O/P:95% LOAD
Ta:25
45.2 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
115VAC/ 1000ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 250 ms
115VAC/ 352 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1: Output Voltage CH2:AC Input Voltage
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 3 / 11
10 RISE TIME (Max) 230VAC/ 100ms
115VAC/ 100ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 26.8 ms
115VAC/ 24.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
115VAC/ 10ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 15.2 ms
115VAC/ 18.8 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 3600 mVp-p I/P: 230VAC
O/P:
(1)95%/50% LOAD 50%DUTY / 120HZ
(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25
(1) 1090 mVp-p
(2) 474 mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 4 / 11
13 DIMMING
OPERATION (for B-Type)
·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.
·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)
I/P: 230 VAC
O/P:DIMMING TEST
Ta:25
1
V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.589 1.25 1.92 2.569 3.234 3.899 4.56 5.221 5.883 6.545 6.74
% 0% 8.84% 18.77% 28.83% 38.57% 48.56% 58.54% 68.47% 78.39% 88.33% 98.27% 101.20%
2
PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.715 1.372 2.008 2.654 3.287 3.944 4.574 5.231 5.864 6.445 6.74
% 0% 10.74% 20.60% 30.15% 39.85% 49.35% 59.22% 68.68% 78.54% 88.05% 96.77% 101.20%
3
R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.603 1.275 1.962 2.622 3.308 3.986 4.669 5.355 6.035 6.66 6.74
% 0% 9.05% 19.14% 29.46% 39.37% 49.67% 59.85% 70.11% 80.41% 90.62% 100.00% 101.20%
TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 5 / 11
14 DIMMING
OPERATION
(primary
side;for
DA-Type)
※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
15 DIMMING
OPERATION
(for
DXX-Type by
User
definition)
※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.
I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 6 / 11
INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING
O/P:95% LOAD
Ta:25
97 V~ 305 V
I/P:LOW-LINE-3V=97 V
HIGH-LINE+10V=315 V
O/P:95%/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 100 VAC ~305 VAC
O/P:95%~NO LOAD
Ta:25
TEST: OK
3 AC CURRENT 2.2A/115VAC
1.5A/230VAC
1.2A/277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
I = 2.16 A/ 115VAC
I = 1.07 A/ 230VAC
I = 0.89 A/ 277VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25
L-FG: 0.448 mA
N-FG: 0.345 mA
5 NO LOAD/STANDBY
POWER CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25
0.391 W/ 230VAC
6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:95% LOAD
Ta:25
I = 51.0 A/ 230VAC
Twidth =448 us
INPUT=230VAC/50HZ @ 95% LOAD
CH2:Input current CH1:AC Input Voltage
7 EFFICIENCY(Typ) 92% I/P: 230VAC
O/P:95% LOAD
Ta:25
93.83 %
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 7 / 11
EFFICIENCY vs LOAD
8 POWER FACTOR 0.97/ 115VAC
0.95/ 230VAC
0.92/ 277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
PF= 0.996 / 115VAC
PF= 0.986 / 230VAC
PF= 0.970 / 277VAC
P.F vs LOAD
9 TOTAL HARMONIC
DISTORTION
THD<20%
(@load≥50%/115VAC,230VAC;
@load≥75%/277VAC)
I/P:115 VAC/50% LOAD
I/P:230 VAC/50% LOAD
I/P:277 VAC/75% LOAD
Ta:25
THD=11.61% @50% load /115VAC
THD=13.11% @50% load /230VAC
THD=12.26% @75% load /277VAC
THD vs LOAD
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 8 / 11
PROTECTION FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1
OVER CURRENT PROTECTION 95%~108% I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:TESTING
Ta:25
101.23 %/ 200VAC
101.21 %/ 230VAC
101.21 %/ 305VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 42V~49V I/P: 100VAC
I/P: 230VAC
I/P: 305VAC
O/P:NO LOAD
Ta:25
44.44 V/ 100VAC
44.42 V/ 230VAC
44.42 V/ 305VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:95% LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 200VAC
I/P: 305VAC
O/P:95% LOAD
Ta:25
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
600V/11A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 568 V
(2) 506 V
(3) 470 V
2 O/P Diode (MOSFET) Q101 Rated 100V/62A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 84.4 V
(2) 12.2 V
(3) 83.6 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =308 V
O/P:(1) 95% LOAD input on/off
(2) NO LOAD input on /Off
(3) 95% LOAD /NO LOAD
Change Ta:25
(1) 448 V
(2) 440 V
(3) 446 V
4 Control IC U3 Rated
20V (MAX.)
I/P:High-Line +3V =308 V
O/P:((1) 95% LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min) Ta:25
(1) 16.3 V
(2) 16.0 V
(3) 16.4 V
(4) 16.0 V
(5) 15.2 V
5 PFC Power Transistor Q 3 Rated
600V/20A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 586 V
(2) 430 V
(3) 558 V
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 9 / 11
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25
I/P-O/P:2.471 mA
I/P-FG: 2.820 mA
O/P-FG:2.416 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:95%/50% LOAD
Ta:25
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:4KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:95% LOAD
L-N:4KV
L,N-PE:6KV
Ta:25
CRITERIA A
7 Test by certified Lab & Test Report Prepare
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 10 / 11
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-240-36
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=30.6
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=61.1
NO Position ROOM AMBIENT Ta=30.6 HIGH AMBIENT Ta=61.1
1 BD1 66.3 91.6
2 C7 64.4 89.5
3 RTH1 80.7 101.3
4 L2 66.7 90.9
5 D4 64.6 88.9
6 Q3 66.1 91.1
7 D8 90.2 112.1
8 D3 66.3 91.3
9 C5 64.2 91.6
10 Q1 65.3 90.6
11 Q2 65.3 90.6
12 C16 71.1 95.1
13 C45 62.8 86.8
14 U3 71.5 94.4
15 T1 68.4 92.5 16 Q101 63.1 88.2 17 Q102 61.7 87.1
18 C102 61.5 86.2
19 C103 60.0 84.8 20 LF100 56.4 81.3
21 C205 62.4 87.2
22 U101 68.3 91.2 23 RTH3 64.6 88.0 24 TC 57.0 82.0
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 305VAC/110VAC
O/P:95% LOAD/75% LOAD
Ta= -45/-30
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON CONTROL 60
NO DAMAGE
I/P: 305VAC
O/P:95% LOAD
Ta=60
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC
O/P:95% LOAD
±0.009 %/(0~50)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45~ +90
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-36 Test Report 11 / 11
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-240-36:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME
(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME
(1) 351100 HRS
(2) 46369 HRS
(3) 75920 HRS
(4) 74284 HRS
9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-240-42 240W Constant Voltage + Constant Current LED Driver
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 2 / 11
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION 21V~42V I/P: 230VAC
O/P:LED MODE
Ta:25
17 V~ 42 V
2 OUTPUT VOLTAGE
ADJUST RANGE
(For A-Type only)
39V~45V I/P: 230VAC
O/P:NO LOAD
Ta:25
37.71 V~ 46.09 V
3 OUTPUT CURRENT
ADJUST RANGE
(For A-Type only)
2.86A~5.71A I/P: 230VAC
O/P:SETTING
Ta:25
2.08 A~ 6.30 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2% I/P: 100VAC / 305VAC
O/P:95%/ NO LOAD
Ta:25
-0.07%~ 0.45%
5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC
O/P:95% LOAD
Ta:25
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:95% ~NO LOAD
Ta:25
-0.07%~ 0.07%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:95% LOAD
Ta:25
<5 %
8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC
O/P:95% LOAD
Ta:25
40.8 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
115VAC/ 1000ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 288 ms
115VAC/ 344 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1: Output Voltage CH2:AC Input Voltage
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 3 / 11
10 RISE TIME (Max) 230VAC/ 100ms
115VAC/ 100ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 31.2 ms
115VAC/ 31.2 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
115VAC/ 10ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 14.0 ms
115VAC/ 14.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 4200 mVp-p I/P: 230VAC
O/P:
(1)95%/50% LOAD 50%DUTY / 120HZ
(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25
(1) 1560 mVp-p
(2) 524 mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 4 / 11
13 DIMMING
OPERATION (for B-Type)
·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.
·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)
I/P: 230 VAC
O/P:DIMMING TEST
Ta:25
1
V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.606 1.184 1.735 2.318 2.887 3.479 4.062 4.611 5.196 5.704 5.708
% 0% 10.62% 20.74% 30.38% 40.60% 50.56% 60.93% 71.14% 80.76% 90.99% 99.89% 99.97%
2
PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.652 1.216 1.786 2.349 2.918 3.482 4.047 4.616 5.180 5.684 5.705
% 0% 11.43% 21.30% 31.29% 41.13% 51.11% 60.99% 70.87% 80.85% 90.73% 99.54% 99.91%
3
R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.594 1.181 1.773 2.368 2.966 3.567 4.175 4.787 5.403 5.706 5.708
% 0% 10.40% 20.69% 31.05% 41.46% 51.94% 62.47% 73.11% 83.84% 94.63% 99.92% 99.97%
TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 5 / 11
14 DIMMING
OPERATION
(primary
side;for
DA-Type)
※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
15 DIMMING
OPERATION
(for
DXX-Type by
User
definition)
※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.
I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 6 / 11
INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING
O/P:95% LOAD
Ta:25
97 V~ 305 V
I/P:LOW-LINE-3V=97 V
HIGH-LINE+10V=315 V
O/P:95%/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 100 VAC ~305 VAC
O/P:95%~NO LOAD
Ta:25
TEST: OK
3 AC CURRENT 2.2A/115VAC
1.5A/230VAC
1.2A/277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
I = 2.17 A/ 115VAC
I = 1.07 A/ 230VAC
I = 0.90 A/ 277VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25
L-FG: 0.381 mA
N-FG: 0.364 mA
5 NO LOAD/STANDBY
POWER CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25
0.263 W/ 230VAC
6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:95% LOAD
Ta:25
I = 58.8 A/ 230VAC
Twidth =396 us
INPUT=230VAC/50HZ @ 95% LOAD
CH2:Input current CH1:AC Input Voltage
7 EFFICIENCY(Typ) 92.5% I/P: 230VAC
O/P:95% LOAD
Ta:25
93.78 %
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 7 / 11
EFFICIENCY vs LOAD
8 POWER FACTOR 0.97/ 115VAC
0.95/ 230VAC
0.92/ 277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
PF= 0.995 / 115VAC
PF= 0.985 / 230VAC
PF= 0.970 / 277VAC
P.F vs LOAD
9 TOTAL HARMONIC
DISTORTION
THD<20%
(@load≥50%/115VAC,230VAC;
@load≥75%/277VAC)
I/P:115 VAC/50% LOAD
I/P:230 VAC/50% LOAD
I/P:277 VAC/75% LOAD
Ta:25
THD=12.44% @50% load /115VAC
THD=13.77% @50% load /230VAC
THD=12.62% @75% load /277VAC
THD vs LOAD
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 8 / 11
PROTECTION FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1
OVER CURRENT PROTECTION 95%~108% I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:TESTING
Ta:25
101.57 %/ 200VAC
101.57 %/ 230VAC
101.57 %/ 305VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 47V~54V I/P: 100VAC
I/P: 230VAC
I/P: 305VAC
O/P:NO LOAD
Ta:25
50.47 V/ 100VAC
50.46 V/ 230VAC
50.46 V/ 305VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:95% LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 200VAC
I/P: 305VAC
O/P:95% LOAD
Ta:25
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
600V/11A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 526 V
(2) 528 V
(3) 458 V
2 O/P Diode (MOSFET) Q101 Rated 150V/30A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 96.0 V
(2) 11.2 V
(3) 94.4 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =308 V
O/P:(1) 95% LOAD input on/off
(2) NO LOAD input on /Off
(3) 95% LOAD /NO LOAD
Change Ta:25
(1) 440 V
(2) 442 V
(3) 442 V
4 Control IC U3 Rated
20V (MAX.)
I/P:High-Line +3V =308 V
O/P:((1) 95% LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min) Ta:25
(1) 16.2 V
(2) 16.0 V
(3) 16.8 V
(4) 16.0 V
(5) 13.3 V
5 PFC Power Transistor Q 3 Rated
600V/20A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 588 V
(2) 465 V
(3) 498 V
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 9 / 11
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25
I/P-O/P:1.933 mA
I/P-FG: 3.139 mA
O/P-FG:1.530 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:95%/50% LOAD
Ta:25
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:4KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:95% LOAD
L-N:4KV
L,N-PE:6KV
Ta:25
CRITERIA A
7 Test by certified Lab & Test Report Prepare
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 10 / 11
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-240-48
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=34.6
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=58.6
NO Position ROOM AMBIENT Ta=34.6 HIGH AMBIENT Ta=58.6
1 BD1 69.9 86.8
2 C7 68.4 85.6
3 RTH1 76.3 89.5
4 Q3 70.0 87.4
5 C5 65.5 81.7
6 Q1 69.3 87.6
7 Q2 69.2 87.7
8 C16 67.3 83.9
9 C45 64.6 81.9
10 U3 65.1 83.4
11 T1 70.1 86.8
12 Q101 71.2 88.4
13 Q102 70.3 87.7
14 C102 66.2 83.5
15 C103 64.9 82.3 16 C205 66.1 83.6 17 U100 61.5 79.7
18 Q100 60.8 79.5
19 RTH3 64.3 81.6 20 TC 60.4 78.3
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 305VAC/110VAC
O/P:95% LOAD/75% LOAD
Ta= -45/-30
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON CONTROL 60
NO DAMAGE
I/P: 305VAC
O/P:95% LOAD
Ta=60
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC
O/P:95% LOAD
±0.002 %/(0~50)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45~ +90
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-42 Test Report 11 / 11
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-240-48:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME
(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME
(1) 424444 HRS
(2) 59724 HRS
(3) 61437 HRS
(4) 92515 HRS
9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-240-48 240W Constant Voltage + Constant Current LED Driver
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 2 / 11
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION 24V~48V I/P: 230VAC
O/P:LED MODE
Ta:25
17 V~ 48 V
2 OUTPUT VOLTAGE
ADJUST RANGE
(For A-Type only)
44.8V~51.2V I/P: 230VAC
O/P:NO LOAD
Ta:25
42.97 V~ 52.98 V
3 OUTPUT CURRENT
ADJUST RANGE
(For A-Type only)
2.5A~5A I/P: 230VAC
O/P:SETTING
Ta:25
2.10 A~ 5.76 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2% I/P: 100VAC / 305VAC
O/P:95%/ NO LOAD
Ta:25
-0.27%~ 0.35%
5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC
O/P:95% LOAD
Ta:25
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:95% ~NO LOAD
Ta:25
-0.04%~ 0.04%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:95% LOAD
Ta:25
<5 %
8 RIPPLE & NOISE (Max) 250mVp-p I/P: 230VAC
O/P:95% LOAD
Ta:25
40.8 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
115VAC/ 1000ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 294 ms
115VAC/ 362 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1: Output Voltage CH2:AC Input Voltage
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 3 / 11
10 RISE TIME (Max) 230VAC/ 100ms
115VAC/ 100ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 29.2 ms
115VAC/ 20.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
115VAC/ 10ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 15.2 ms
115VAC/ 18.4 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 4800 mVp-p I/P: 230VAC
O/P:
(1)95%/50% LOAD 50%DUTY / 120HZ
(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25
(1) 1560 mVp-p
(2) 524 mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 4 / 11
13 DIMMING
OPERATION (for B-Type)
·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.
·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)
1
V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output Current 0 0.469 0.986 1.477 1.999 2.507 3.036 3.557 4.047 4.564 5.032 5.036
% 0% 9.38% 19.71% 29.54% 39.98% 50.14% 60.73% 71.14% 80.94% 91.28% 100.64% 100.71%
2
PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output Current 0 0.443 0.954 1.466 1.981 2.496 3.012 3.532 4.055 4.578 5.034 5.038
% 0% 8.86% 19.09% 29.33% 39.62% 49.92% 60.23% 70.64% 81.10% 91.57% 100.69% 100.75%
3
R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output Current 0 0.465 0.982 1.504 2.020 2.541 3.058 3.584 4.108 4.627 5.016 5.020
% 0% 9.30% 19.65% 30.07% 40.39% 50.82% 61.15% 71.69% 82.17% 92.54% 100.32% 100.41%
TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 5 / 11
14 DIMMING
OPERATION
(primary
side;for
DA-Type)
※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
15 DIMMING
OPERATION
(for
DXX-Type by
User
definition)
※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.
I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 6 / 11
INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING
O/P:95% LOAD
Ta:25
97 V~ 305 V
I/P:LOW-LINE-3V=97 V
HIGH-LINE+10V=315 V
O/P:95%/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 100 VAC ~305 VAC
O/P:95%~NO LOAD
Ta:25
TEST: OK
3 AC CURRENT 2.2A/115VAC
1.5A/230VAC
1.2A/277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
I = 2.17 A/ 115VAC
I = 1.07 A/ 230VAC
I = 0.90 A/ 277VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25
L-FG: 0.381 mA
N-FG: 0.364 mA
5 NO LOAD/STANDBY
POWER CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25
0.346 W/ 230VAC
6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:95% LOAD
Ta:25
I = 58.8 A/ 230VAC
Twidth =396 us
INPUT=230VAC/50HZ @ 95% LOAD
CH2:Input current CH1:AC Input Voltage
7 EFFICIENCY(Typ) 93% I/P: 230VAC
O/P:95% LOAD
Ta:25
93.58 %
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 7 / 11
EFFICIENCY vs LOAD
8 POWER FACTOR 0.97/ 115VAC
0.95/ 230VAC
0.92/ 277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
PF= 0.996 / 115VAC
PF= 0.986 / 230VAC
PF= 0.970 / 277VAC
P.F vs LOAD
9 TOTAL HARMONIC
DISTORTION
THD<20%
(@load≥50%/115VAC,230VAC;
@load≥75%/277VAC)
I/P:115 VAC/50% LOAD
I/P:230 VAC/50% LOAD
I/P:277 VAC/75% LOAD
Ta:25
THD=12.08% @50% load /115VAC
THD=13.28% @50% load /230VAC
THD=12.42% @75% load /277VAC
THD vs LOAD
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 8 / 11
PROTECTION FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1
OVER CURRENT PROTECTION 95%~108% I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:TESTING
Ta:25
100.81 %/ 200VAC
100.81 %/ 230VAC
100.81 %/ 305VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 54V~63V I/P: 100VAC
I/P: 230VAC
I/P: 305VAC
O/P:NO LOAD
Ta:25
58.83 V/ 100VAC
58.83 V/ 230VAC
58.83 V/ 305VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:95% LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 200VAC
I/P: 305VAC
O/P:95% LOAD
Ta:25
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
600V/11A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 537 V
(2) 504 V
(3) 450 V
2 O/P Diode (MOSFET) Q101 Rated 150V/30A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 110 V
(2) 16.2 V
(3) 110 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =308 V
O/P:(1) 95% LOAD input on/off
(2) NO LOAD input on /Off
(3) 95% LOAD /NO LOAD
Change Ta:25
(1) 448 V
(2) 448 V
(3) 440 V
4 Control IC U3 Rated
20V (MAX.)
I/P:High-Line +3V =308 V
O/P:((1) 95% LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min) Ta:25
(1) 16.1 V
(2) 16.0 V
(3) 17.3 V
(4) 16.1 V
(5) 12.8 V
5 PFC Power Transistor Q 3 Rated
600V/20A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 536 V
(2) 418 V
(3) 490 V
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 9 / 11
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25
I/P-O/P:1.907 mA
I/P-FG: 3.126 mA
O/P-FG:1.478 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:95%/50% LOAD
Ta:25
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:4KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:95% LOAD
L-N:4KV
L,N-PE:6KV
Ta:25
CRITERIA A
7 Test by certified Lab & Test Report Prepare
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 10 / 11
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-240-48
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=34.6
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=58.6
NO Position ROOM AMBIENT Ta=34.6 HIGH AMBIENT Ta=58.6
1 BD1 69.9 86.8
2 C7 68.4 85.6
3 RTH1 76.3 89.5
4 Q3 70.0 87.4
5 C5 65.5 81.7
6 Q1 69.3 87.6
7 Q2 69.2 87.7
8 C16 67.3 83.9
9 C45 64.6 81.9
10 U3 65.1 83.4
11 T1 70.1 86.8
12 Q101 71.2 88.4
13 Q102 70.3 87.7
14 C102 66.2 83.5
15 C103 64.9 82.3 16 C205 66.1 83.6 17 U100 61.5 79.7
18 Q100 60.8 79.5
19 RTH3 64.3 81.6 20 TC 60.4 78.3
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 305VAC/110VAC
O/P:95% LOAD/75% LOAD
Ta= -45/-30
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON CONTROL 60
NO DAMAGE
I/P: 305VAC
O/P:95% LOAD
Ta=60
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC
O/P:95% LOAD
±0.002 %/(0~50)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45~ +90
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-48 Test Report 11 / 11
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-240-48:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME
(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME
(1) 424444 HRS
(2) 59724 HRS
(3) 61437 HRS
(4) 92515 HRS
9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY
Test Report: ELG-240-54 240W Constant Voltage + Constant Current LED Driver
DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
RELIABILITY TEST
Environment Test
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 2 / 11
DESIGN VERIFY TEST
OUTPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 CONSTANT CURRENT
REGION 27V~54V I/P: 230VAC
O/P:LED MODE
Ta:25
20 V~ 54 V
2 OUTPUT VOLTAGE
ADJUST RANGE
(For A-Type only)
50V~57V I/P: 230VAC
O/P:NO LOAD
Ta:25
47.76 V~ 58.69 V
3 OUTPUT CURRENT
ADJUST RANGE
(For A-Type only)
2.23A~4.45A I/P: 230VAC
O/P:SETTING
Ta:25
1.53 A~ 5.00 A
4 OUTPUT VOLTAGE
TOLERANCE
-2%~+2% I/P: 100VAC / 305VAC
O/P:95%/ NO LOAD
Ta:25
-0.13%~ 0.29%
5 LINE REGULATION -0.5%~+0.5% I/P: 200VAC ~ 305VAC
O/P:95% LOAD
Ta:25
0%~ 0%
6 LOAD REGULATION -0.5%~+0.5% I/P: 230VAC
O/P:95% ~NO LOAD
Ta:25
-0.07%~ 0.09%
7 OVER/UNDERSHOOT TEST <±5 % I/P: 230VAC
O/P:95% LOAD
Ta:25
<5 %
8 RIPPLE & NOISE (Max) 350mVp-p I/P: 230VAC
O/P:95% LOAD
Ta:25
77.6 mVp-p
high frequency:
low frequency:
9 SET UP TIME(Max)
230VAC/ 500ms
115VAC/ 1000ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 310 ms
115VAC/ 394 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1: Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1: Output Voltage CH2:AC Input Voltage
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 3 / 11
10 RISE TIME (Max) 230VAC/ 100ms
115VAC/ 100ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 31.6 ms
115VAC/ 32.0 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage
11 HOLD UP TIME(Typ ) 230VAC/ 10ms
115VAC/ 10ms
I/P: 230 VAC
I/P: 115 VAC
O/P:95% LOAD/75% LOAD
Ta:25
230VAC/ 15.2 ms
115VAC/ 15.2 ms
INPUT=230VAC/50HZ @ 95% LOAD
CH1:Output Voltage CH2:AC Input Voltage
INPUT=115VAC/60HZ @ 75% LOAD
CH1:Output Voltage CH2:AC Input Voltage
12 DYNAMIC LOAD V1: 5400 mVp-p I/P: 230VAC
O/P:
(1)95%/50% LOAD 50%DUTY / 120HZ
(2)95%/50% LOAD 50%DUTY / 1KHZ Ta:25
(1) 1560 mVp-p
(2) 524 mVp-p
FULL /50% LOAD 50%DUTY / 120HZ
FULL /50% LOAD 50%DUTY / 1KHZ
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 4 / 11
13 DIMMING
OPERATION (for B-Type)
·Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10Vdc,or 10V PWM signal or resistance.
·Direct connecting to LEDs is suggested.It is not suitable to be used with additional drivers. ·Dimming source current from power supply:100uA(typ.)
I/P: 230 VAC
O/P:DIMMING TEST
Ta:25
1
V Short 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN
Output
Current 0 0.611 1.054 1.476 1.923 2.360 2.881 3.259 3.680 4.122 4.500 4.501
% 0% 13.73% 23.69% 33.17% 43.21% 53.03% 64.75% 73.24% 82.70% 92.63% 101.12% 101.15%
2
PWM(100Hz) 0V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN
Output
Current 0 0.590 1.038 1.484 1.925 2.370 2.810 3.250 3.682 4.104 4.476 4.513
% 0% 13.26% 23.33% 33.35% 43.26% 53.26% 63.15% 73.03% 82.74% 92.23% 100.57% 101.42%
3
R 0% 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN
Output
Current 0 0.590 1.030 1.450 1.870 2.300 2.718 3.135 3.550 3.960 4.366 4.510
% 0% 13.26% 23.15% 32.58% 42.02% 51.69% 61.08% 70.45% 79.78% 88.99% 98.11% 101.35%
TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 5 / 11
14 DIMMING
OPERATION
(primary
side;for
DA-Type)
※DALI Interface ·Apply DALI signal between DA+ and DA-. ·DALI protocol comprises 16 groups and 64 addresses. ·Firse step is fixed at 8% of output.Please contact MEAN WELL for other setup. I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
15 DIMMING
OPERATION
(for
DXX-Type by
User
definition)
※Smart timer dimming function ·MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours.3 dimming profiles hereunder are defined accounting for the most frequently seen applications.If other options may be needed,Please contact MEAN WELL for other setup.
I/P: 230 VAC O/P:DIMMING TEST Ta:25 TEST RESULT:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 6 / 11
INPUT FUNCTION TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 INPUT VOLTAGE RANGE 100VAC~305VAC I/P:TESTING
O/P:95% LOAD
Ta:25
97 V~ 305 V
I/P:LOW-LINE-3V=97 V
HIGH-LINE+10V=315 V
O/P:95%/NO LOAD
ON:30 Sec OFF:30 Sec 10MIN
( POWER ON/OFF NO DAMAGE )
TEST: OK
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE
I/P: 100 VAC ~305 VAC
O/P:95%~NO LOAD
Ta:25
TEST: OK
3 AC CURRENT 2.2A/115VAC
1.5A/230VAC
1.2A/277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
I = 2.16 A/ 115VAC
I = 1.06 A/ 230VAC
I = 0.89 A/ 277VAC
4 LEAKAGE CURRENT < 0.75mA / 277VAC I/P: 277 VAC
O/P:NO LOAD
Ta:25
L-FG: 0.392 mA
N-FG: 0.286 mA
5 NO LOAD/STANDBY
POWER CONSUMPTION
< 0.5W I/P:230VAC
O/P:NO LOAD
Ta:25
0.317 W/ 230VAC
6 INRUSH CURRENT(Typ) 230V/ 60A Twidth =510us measured at 50%
Ipeak
COLD START
I/P: 230 VAC
O/P:95% LOAD
Ta:25
I = 58.2 A/ 230VAC
Twidth =420 us
INPUT=230VAC/50HZ @ 95% LOAD
CH2:Input current CH1:AC Input Voltage
7 EFFICIENCY(Typ) 93% I/P: 230VAC
O/P:95% LOAD
Ta:25
93.93 %
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 7 / 11
EFFICIENCY vs LOAD
8 POWER FACTOR 0.97/ 115VAC
0.95/ 230VAC
0.92/ 277VAC
I/P: 115 VAC
I/P: 230 VAC
I/P: 277 VAC
O/P:95% LOAD/75% LOAD
Ta:25
PF= 0.996 / 115VAC
PF= 0.986 / 230VAC
PF= 0.970 / 277VAC
P.F vs LOAD
9 TOTAL HARMONIC
DISTORTION
THD<20%
(@load≥50%/115VAC,230VAC;
@load≥75%/277VAC)
I/P:115 VAC/50% LOAD
I/P:230 VAC/50% LOAD
I/P:277 VAC/75% LOAD
Ta:25
THD=11.80% @50% load /115VAC
THD=13.23% @50% load /230VAC
THD=12.43% @75% load /277VAC
THD vs LOAD
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 8 / 11
PROTECTION FUNCTION TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1
OVER CURRENT PROTECTION 95%~108% I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:TESTING
Ta:25
101.88 %/ 200VAC
101.81 %/ 230VAC
101.79 %/ 305VAC
Constant Current Limiting,recovers automatically
after fault condition is removed
2 OVER VOLTAGE PROTECTION 60V~67V I/P: 100VAC
I/P: 230VAC
I/P: 305VAC
O/P:NO LOAD
Ta:25
63.05 V/ 100VAC
63.04 V/ 230VAC
63.05 V/ 305VAC
Shut down o/p voltage,re-power on to recovery
3 OVER TEMPERATURE
PROTECTION
NO DAMAGE I/P: 200VAC
I/P: 230VAC
I/P: 305VAC
O/P:95% LOAD
O.T.P. Active
Shut down o/p voltage,re-power on to recovery
4 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR
NO DAMAGE
I/P: 200VAC
I/P: 305VAC
O/P:95% LOAD
Ta:25
NO DAMAGE
Hiccup mode,recovers automatically after fault
condition is removed
COMPONENT STRESS TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 PWM Power Transistor Q 2 Rated
600V/11A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 560 V
(2) 542 V
(3) 476 V
2 O/P Diode (MOSFET) Q101 Rated 150V/30A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 124 V
(2) 11.6 V
(3) 122 V
3 Input Capacitor C5 Rated
100u/ 450V
I/P:High-Line +3V =308 V
O/P:(1) 95% LOAD input on/off
(2) NO LOAD input on /Off
(3) 95% LOAD /NO LOAD
Change Ta:25
(1) 448 V
(2) 440 V
(3) 446 V
4 Control IC U3 Rated
20V (MAX.)
I/P:High-Line +3V =308 V
O/P:((1) 95% LOAD
(2) Output Short
(3) O.L.P
(4) O.V.P
(5) Low Line No Load Vo(min) Ta:25
(1) 15.8 V
(2) 15.8 V
(3) 15.7 V
(4) 15.8 V
(5) 15.7 V
5 PFC Power Transistor Q 3 Rated
600V/20A
I/P:High-Line +3V =308V
O/P: (1) 95% LOAD Turn on
(2) Output Short
(3) 95% LOAD continue Ta:25
(1) 596 V
(2) 444 V
(3) 580 V
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 9 / 11
SAFETY TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT 1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC/min
I/P-FG: 2.0KVAC/min
O/P-FG:1.5KVAC/min
I/P-O/P:4.2KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:1.8 KVAC/min
Ta:25
I/P-O/P:2.471 mA
I/P-FG: 2.820 mA
O/P-FG:2.416 mA
NO DAMAGE
2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25
I/P-O/P:>9999 MΩ
I/P-FG: >9999 MΩ
O/P-FG:>9999 MΩ
E.M.C TEST
NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 HARMONIC
EN61000-3-2
CLASS C
I/P:230VAC/50HZ
O/P:95%/50% LOAD
Ta:25
PASS
2 CONDUCTION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
3 RADIATION EN55015 I/P:230 VAC (50HZ)
O/P:95% LOAD
Ta:25
PASS
Test by certified Lab
4 E.S.D EN61000-4-2
LIGHT INDUSTRY
AIR:8KV
Contact:4KV
I/P:230 VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
5 E.F.T EN61000-4-4
LIGHT INDUSTRY
INPUT:1KV
I/P: 230VAC/50HZ
O/P:95% LOAD
Ta:25
CRITERIA A
6 SURGE EN61000-4-5
INDUSTRY
L-N:4KV
L,N-PE:6KV
I/P: 230VAC/50HZ
O/P:95% LOAD
L-N:4KV
L,N-PE:6KV
Ta:25
CRITERIA A
7 Test by certified Lab & Test Report Prepare
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 10 / 11
RELIABILITY TEST
ENVIRONMENT TEST NO TEST ITEM SPECIFICATION TEST CONDITION RESULT
1 TEMPERATURE RISE TEST MODEL: ELG-240-54
1. ROOM AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=26.3
2. HIGH AMBIENT BURN-IN: 2 HRS
I/P: 230VAC O/P: 95% LOAD Ta=60.2
NO Position ROOM AMBIENT Ta=26.3 HIGH AMBIENT Ta=60.2
1 BD1 60.1 92.3
2 C7 58.6 90.9
3 RTH1 69.6 94.7
4 L2 58.7 90.5
5 L1 58.4 90.5
6 Q3 60.4 92.9
7 D8 57.0 89.0
8 D3 60.3 93.2
9 C5 56.4 88.4
10 Q1 58.9 92.3
11 Q2 59.7 92.8
12 C16 57.4 89.1
13 C45 55.1 86.9
14 U3 58.2 90.1
15 T1 60.0 92.4 16 Q101 60.0 92.6 17 Q102 59.4 91.8
18 C102 56.1 88.4
19 C103 55.0 87.3 20 C205 56.1 88.5 21 U101 54.9 87.4 22 RTH3 56.1 87.8 23 TC 51.3 83.0
2 LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P: 305VAC/110VAC
O/P:95% LOAD/75% LOAD
Ta= -45/-30
TEST:OK
3 HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON CONTROL 60
NO DAMAGE
I/P: 305VAC
O/P:95% LOAD
Ta=60
HUMIDITY= 95 %R.H
TEST:OK
4 TEMPERATURE
COEFFICIENT ±0.03 %/(0~50) I/P: 230 VAC
O/P:95% LOAD
±0.005 %/(0~50)
5 STORAGE TEMPERATURE TEST
1. Thermal shock Temperature: -45~ +90
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:5 CYCLE
5. Input/Output condition: STATIC
TEST:OK
240W Cons tan t Vo l tage + Cons tan t Cur ren t LED Dr i ve r ELG-240 series
Model: ELG-240-54 Test Report 11 / 11
6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -45~ +65
2. Temperature change rate :25 / MIN
3. Dwell time low and high temperature : 30 MIN/EACH
4. Total test cycle:10 CYCLE
5. Input/Output condition: 230VAC/95% LOAD AC ON/OFF TEST
AC on 3 sec/AC off 1 sec TEST
TEST:OK
7 VIBRATION TEST 1 Carton & 1 Set
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:12min/sweep cycle
(4) Acceleration:5G
(5) Test Time:72min in each axis (X.Y.Z)
(6) Ta:25
TEST:OK
8 CAPACITOR
LIFE CYCLE
ELG-240-54:SUPPOSE C102 IS THE MOST CRITICAL COMPONENT
(1) I/P: 230VAC O/P:95% LOAD Ta= 25 LIFE TIME
(2) I/P: 230VAC O/P:95% LOAD Ta= 60 LIFE TIME
(3) I/P: 230VAC O/P:75% LOAD Ta= 60 LIFE TIME
(4) I/P: 230VAC O/P:50% LOAD Ta= 60 LIFE TIME
(1) 487907 HRS
(2) 47456 HRS
(3) 62773 HRS
(4) 86427 HRS
9 MTBF Conducted by Parts Stress Analysis Prediction 826.7K hrs min. Telcordia SR-332 (Bellcore) 200.8K hrs min. MIL-HDBK-217F (25)
10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 50000 hours @ Tc 70
TEST RESULT TESTER REVIEW APPROVAL
PASS ZHANGZJ/ZHUOKB SKY LIUWY