Test Report - Alfasafe

1 Smithers Pira | Cleeve Road | Leatherhead | Surrey, KT22 7RU | +44 (0) 1372 802000 | www.smitherspira.com

Smithers Rapra and Smithers Pira Ltd | Registered in England & Wales No. 5761324 | Registered Office: Shawbury, Shropshire, SY4 4NR

Test Report Distribution Testing

UN IBC Performance Tests on 950 litre mild steel bunded

IBC for liquids

Report reference: VW0211

Prepared for Andrew Hargreaves

of Fuel Proof Ltd

By Shaun McCallion

Head of Dangerous Goods Testing

16th May 2014

Private and confidential

Test reference VW0211 - page 1 of 5

……… Distribution Testing...

Ref: VW0211

Page 1 of 5

United Nations Dangerous Goods Intermediate Bulk Container (IBC) Performance Test

Client: Fuel Proof Ltd

Middleton Business Park

Middleton Road

Heysham

LA3 3FH

Purpose of test: Issue of new performance certificate. Certificate Application No: 8266

Summary

Design type tested: 950 litre mild steel barrel shaped IBC fitted to external framework with

forkliftable base, comprising of four uprights providing stacking and top lift

facilities. IBC tested for Packing Group II liquids with a maximum relative

density of 1.0.

Construction: Barrel shaped IBC welded to external framework comprising of

four uprights, horizontal stiffeners and side frames. Outer bund section

comprises forkliftable base which is bolt affixed to inner framework with

8 off M12 bolts.

Filling closure: 2" steel socket with internal thread fitted with 2" bore adapter with

reduced end fitted to 2" BSP overfill prevention valve.

Discharge closure: 2 x 1" suction pipes fitted to bulk head with threaded flanges fastened

with M12 bolts and fitted with 1" BSP chrome plated brass ball valves.

1 x Ball valve fitted with adapter, hose and reel and hose nozzle.

Pressure relief: 1 x 1½" Lafon ventilation valve located within manway enclosure.

A specimen of the IBC detailed at Appendix A was tested in accordance with the relevant provisions of Part

6.5.6 of Chapter 6.5 of the United Nations Model Regulations, 15th edition. The methods of preparation

and test are detailed in the UK Operational Instructions for Test Stations, 6th revised edition, issued under

arrangements with the Department for Transport.

The design type sample was tested:

a) for liquids of packing group II not exceeding relative density of 1.0

b) to a maximum gross mass of 1589.65 kg (at rd. 1.0)

c) to an internal pressure of 200 kPa (hydraulic)

The IBC design type was considered to have met the test requirements.


Ref: VW0211

Page 2 of 5

1. Description of design type tested

950 litre mild steel IBC, UN code 31A for Packing Group II liquids of 1.0 density. The IBC is described

in the specifications, specification checks, drawings and photographs which are included as

appendices to this report.

Test sample details

Number of submitted samples: 1

Date of receipt: 6th May 2014

Tare weight: 639.65 kg

Nominal capacity 950 litres

Brimful capacity 1027.50 litres

Maximum gross mass: 1589.65 kg

2. Tests performed and preparation

A specimen of the IBC detailed at Appendix A was tested in accordance with the relevant provisions of Part

6.5.6 of Chapter 6.5 of the United Nations Model Regulations, 15th edition. The methods of preparation

and test are detailed in the UK Operational Instructions for Test Stations, 6th revised edition, issued under

arrangements with the Department for Transport.

The IBC was filled to 98% of brimful capacity with water. Test overloads were calculated on the basis

of a nominal capacity fill with a liquid of the maximum relative density to be carried.

3. Vibration Test and results

The filled IBC was subjected to vertical sinusoidal vibration with a peak-to-peak displacement of

25mm ± 5%. The IBC was restrained to prevent horizontal movement without restricting vertical

movement. The frequency of the test was increased until a 1.6mm thick 50mm wide metal shim could

be inserted intermittently at least 100mm between the IBC base and the vibration platform.

Test frequency: 3.66 Hz

Test duration: 60 minutes

Test conditions: 23°C, 50% r.h.

Result: No leakage or rupture and no breakage or failure of structural components.

Test date: 13th May 2014


Ref: VW0211

Page 3 of 5

4. Bottom lift test and results

The IBC was loaded to 1.25 times the maximum gross mass by the addition of a superimposed load,

then lifted and lowered twice by a fork lift truck from each possible direction of entry.

The fork penetration was 75% of the possible depth and the fork spacing was dictated by the fork

channels on the entry face.

Required test loading: 1987.06 kg Applied test loading: 2084.85 kg

Test conditions: 18.2°C, 50.8% r.h.

Result: No permanent deformation which renders the IBC unsafe for transport and

no loss of contents.


5. Top lift test and results

The IBC was loaded to twice its maximum gross mass by the addition of steel weights to the

structure, lifted until it was just clear of the floor and maintained in that position for five minutes.

Required test loading: 3179.30 kg Applied test loading: 3189.10 kg

Test conditions: 18.2°C, 50.8% r.h.

Method of lift: By each lifting eye welded to corner posts.



Date of test: 12th May 2014

6. Stacking test and results

The IBC, filled to 98% of the brimful capacity with water, was subjected to a superimposed load whilst

standing on a smooth, flat and level surface. The load was calculated on the basis of a stack of

similar IBCs filled to a maximum gross mass multiplied by a factor of 1.8.

Required test loading: 2861.37 kg equivalent to 1.8 times the gross mass of a stack 2 IBCs high.

Applied test loading: 3734.00 kg Test duration: 5 minutes.

Test conditions: 18.2°C, 50.8% r.h. Test date: 12th May 2014




Ref: VW0211

Page 4 of 5

7. Leakproofness test and results

The IBC was emptied and fitted with air pressure connections applied via the spare suction line and Lafon

ventilation valve apertures and the flow was shut down when the test pressure was achieved. Soap solution

was applied to the filling closure, the discharge assembly and other areas of possible leakage.

Test pressure: 20 kPa Test duration: 10 minutes

Optional filling closure torque: 20 Nm

The IBC was checked for leakage in two ways:

a. Application of soap solution to areas of possible leakage.

b. Monitoring for pressure drop over the test period.

Result: No leakage of air


8. Hydraulic pressure test and results

The IBC was filled with water and pressure applied via the connections used for the air leakage test.



Optional filling closure torque: 20 Nm


no rupture or leakage


9. Drop test and results

The IBC was filled to 98% of the brimful capacity with water and then dropped onto its end at an angle of

15.6°. Following the impact the IBC was lifted by appropriate means until clear of the floor for a period of

five minutes.

Drop height: 1.2 m

Result: No rupture or leakage and no damage which renders the IBCs unsafe to be

transported for salvage or disposal.



Ref: VW0211

Page 5 of 5

10. Conclusion

The IBC was prepared as for transport and tested to the relevant provisions of Chapter 6.5 of The UN

Recommendations on the Transport of Dangerous Goods, 15th edition.

The design type specified in Appendix A was tested for liquids of packing group II not exceeding a

relative density of 1.0 to a maximum gross mass of 1589.65 kg.

The IBC design type was considered to have met the test requirements.

The use of assembly methods, components, materials or dimensions other than those specified

herein shall invalidate any approval based on these tests.

Prepared by .................................... Approved by

G Verney S McCallion

Senior Packaging Technologist Head of Dangerous Goods Testing 0112

Date: 16th May 2014

SPECIFICATION OF IBCs

Rev 2 Reviewed : March 2011 Next revision : March 2012

Authorised By : Justin Scott, Laboratory Manager

Page 1 of 3

Composite IBCs – outer (i) UN code : 31A (ii) Manufacturer’s

name and address : Fuel Proof Ltd, Middleton Business Park, Middleton Road, Heysham, LA3 3FH

(iii) Description : 950Ltr all steel construction IBC for the storage of liquids, housed within a steel bund.

(iv) Material and grade : Mild steel S275 EN10025 (v) Method of fabrication : Welded (vi) Seams : Welded (vii) Dimensions (mm) Internal External

Height : 742 745, excluding frame

860 (overall) Max diameter : 1184 1190

1214 (overall) Min diameter : Section (non-cylindrical) : 1538 1546

(viii) Tare weight (Kg) : approx. 200 (ix) Finish : Galvanised (x) Thickness (mm)

Body : 3 Base : supports: 3, fork pockets: 4; side stiffeners: 6 Head : 4

(xi) No. of top lift points : 0 on outer. 4 top lifts on inner tank’s frame (xii) No. of base access directions : 2 (xiii) No. to be stacked during

transport : 2

(xiv) Remarks : Refer to 950L generator tank drawings, mainly GTV6-A002 and GTV6-A000 Outer and Inner tanks bolt together with 8 off

M12 bolts (xv) Manufacturer of inner

receptacle : Fuel Proof Ltd

Ref: VW0211

Appendix A

Page 1 of 29




Page 2 of 3

These forms should be accompanied by engineering drawings showing at least general assembly and details of any closures, fittings and fixtures.

Composite IBCs – inner receptacle (i) Material and grade : Mild steel S275 EN10025 (ii) Method of fabrication : Welded (iii) Dimensions (mm) Internal External

Height : 1233, inc. manway 1236, inc. manway

1378 (overall) Max diameter : 1174 1180 1240 (overall) Min diameter : Section (non-cylindrical) : 894, min point 900, min point 1390, max point 1396, max point

1788 (overall)

(iv) Brimful capacity (litres) : 1045 (v) Nominal capacity (litres) : 950 (vi) Tare weight (Kg) : approx. 395 (vii) Filling aperture(s) (see general arrangement drawing)

Position : Top, in manway Int. diameter : 2” BSP Ext. height : 64mm Thread formation : BSP No. of starts : 1 Thread pitch : 2” BSP

(viii) Filling closure(s) Material and grade : Cast aluminium Type and size : 2” BSP Thread formation and pitch : Continuous 2” BSP Gasket and/or other seal : Rubber seal Closure torque (Nm) : 20 at ambient temperature

(ix) Discharge aperture(s) (see general arrangement drawing) (a) Position : 2 x top, front Int. diameter : 27.3 Ext. height : N/A

Thread formation : N/A No. of starts : N/A Thread pitch : N/A

Ref: VW0211

Appendix A

Page 2 of 29




Page 3 of 3

(b) Position : Top, in manway Int. diameter : 1” BSP Ext. height : 52.5mm

Thread formation : BSP No. of starts : 1 Thread pitch : 1” BSP

(x) Discharge closure(s) (a) Material and grade : Mild steel S275 Type and size : PN16 DN25 threaded flanges, fitted by M12

bolts Thread formation and pitch : N/A Gasket and/or other seal : Rubber gasket Closure torque (Nm) : N/A (b) Material and grade : Chrome plated brass CW617N Type and size : 1” BSP ball valve Thread formation and pitch : Continuous 1” BSP Gasket and/or other seal : PTFE seats and seals Closure torque (Nm) : 20 at ambient temperature

(xi) Minimum thickness (mm)

Sidewall : 3 Top : 3 Base : 3 Manway & attachment nozzles : 3 Stiffeners & frame sections : 4 Manway flange & attachment base : 6

(xii) Pressure relief fittings Number : 1 Type : 1½” BSP ventilation valve Location : Top of tank, on manway attachment

(xiii) Other fittings

Number : 4 Type : 1 x PN16 DN25 threaded flange- generator return line 1 x 1½” BSP internal gauge line 1 x 2” BSP optional fill line, capped 1 x 1” BSP blanked socket- spare suction line

Location : All positioned as per drawings, all 30mm above max fuel level (xiv) Remarks : Refer to 950L generator tank drawings, mainly

GTV6-A001 and GTV6-A000 Outer and Inner tanks bolt together with 8 off

M12 bolts These forms should be accompanied by engineering drawings showing at least general assembly and details of any closures, fittings and fixtures.

Ref: VWO211

Appendix A

Page 3 of 29

950 BETWEEN

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Ref: VW0211

Appendix A

Page 4 of 29

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Ref: VW0211

Appendix A

Page 5 of 29

1174 INTERN

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Ref: VW0211

Appendix A

Page 6 of 29

UNEX

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Ref: VW0211

Appendix A

Page 7 of 29

62 OV

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DEPTH

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RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT D

OO

R A

SSEMB

LY

GTV6-A

009S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: H

.Upson

Title:

SH

EE

T 2 OF 5

Ref: VW0211

Appendix A

Page 8 of 29

1235

46

7

580

455

13

GTV6-200

GT M

AN

WA

Y ATTA

CHM

ENT FLA

NG

ES275 M

S6m

m THK

115

GTV6-201

GT M

AN

WA

Y ATTA

CHM

ENT N

OZZLE

S275 MS

3mm

THK

458

460

49

50

34

69.200

GTV6-202

GT M

AN

WA

Y ATTA

CHM

ENT BA

SES275 M

S6m

m THK

127 OV

ERALL D

EPTH

28.5

FULLY WELD

A

LL OTHER

SOC

KETS O

NTO

BASE

FULLY FILLET WELD

ATTA

CHM

ENT N

OZZLE

TO A

TTAC

HMEN

T BASE &

FLAN

GE

FULLY WELD 2"

SOC

KET 28.5mm

FRO

M O

UTSIDE

SURFAC

E

ALL D

IMEN

SION

S INTERN

AL

& A

NG

LES 90 UN

LESS O

THERWISE STA

TED

NO

TE:MA

NW

AY A

TTAC

HMEN

T ASSEM

BLY TO BE ELEC

TROPLA

TED•

ITEM N

O.

PART N

o.D

ESCRIPTIO

NQ

TY.

1G

TV6-200

GT M

AN

WA

Y ATTA

CHM

ENT

FLAN

GE

1

2G

TV6-201

GT M

AN

WA

Y ATTA

CHM

ENT

NO

ZZLE1

3

1" SOC

KET - 46.5mm

LON

G2

4

2" SOC

KET, 60mm

LON

G1

5G

TV6-202

GT M

AN

WA

Y ATTA

CHM

ENT BA

SE1

61½

" SOC

KET 50 LG1

7-

1.5" socket, 22mm

long1

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

A

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT M

AN

WA

Y ATTA

CH

MEN

T A

SSEMB

LY

GTV6-A

010S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: H

.Upson

Title:

SH

EE

T 3 OF 5

Ref: VW0211

Appendix A

Page 9 of 29

4

3

1

2

103

OV

ERA

LLHE

IGHT

690

OV

ERA

LL L

ENG

TH

HIN

GE

SEA

TED

UN

DER

LID

LOC

K C

OV

ER &

TA

BLO

CA

TED

AG

AIN

ST

LID

'S E

DG

E

8 FR

OM

CL

TO L

OC

K TA

B

LOC

K C

OV

ER

POSI

TION

ED O

N C

L.

FULL

Y W

ELDE

D TO

LID

POSI

TION

ED O

N C

L.

FULL

Y W

ELDE

D TO

LI

D

NO

TE: LID

ASS

EMBL

Y TO

BE

GA

LVA

NIS

ED•

ITEM

NO

.PA

RT N

o.D

ESC

RIPT

ION

QTY

.1

GTV

6-20

9G

T M

AN

WA

Y A

TTA

CHM

ENT

LID

1

2G

TV6-

207

GT

MA

NW

AY

ATT

AC

HMEN

T HI

NG

E1

3G

TV6-

208

GT

MA

NW

AY

ATT

AC

HMEN

T LO

CK

TAB

1

4G

TV6-

211

GT

MA

NW

AY

ATT

AC

HMEN

T LO

CK

CO

VER

1

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

MA

NW

AY

ATT

AC

HM

ENT

LID

ASS

Y

GTV

6-A

013

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

H.U

pson

Title

:

SH

EE

T 4

OF

5

Ref: VW0211

Appendix A

Page 10 of 29

59

0 I.D

GTV

6-20

9G

T MA

NW

AY

ATT

AC

HMEN

T LID

S275

S27

5 M

S5m

m TH

K - S

PUN

TO S

HAPE

43

43

38

17

6

35

GTV

6-20

8G

T MA

NW

AY

ATT

AC

HMEN

T LO

CK

TAB

S275

MS

6mm

THK

50

50

105

OUT

SID

ETO

OUT

SID

E

GTV

6-21

1G

T MA

NW

AY

ATT

AC

HMEN

T LO

CK

CO

VER

S275

MS

3mm

THK

63.5

38

62

10

.5

232

OUT

SID

E TO

OUT

SID

E

GTV

6-20

7G

T MA

NW

AY

ATT

AC

HMEN

T HIN

GE

S275

MS

5mm

THK

6

79

R50

29

ALL

DIM

ENSI

ON

S IN

TERN

AL

& A

NG

LES

90 U

NLE

SS

OTH

ERW

ISE

STA

TED

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

MA

NW

AY

ATT

AC

HM

ENT

LID

ASS

Y

GTV

6-A

013

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

H.U

pson

Title

:

SH

EE

T 5

OF

5

Ref: VW0211

Appendix A

Page 11 of 29

1

2

3

UNEX

PLO

DED

VIE

W

NOTE: A

SSEM

BLY

TO B

E G

ALV

AN

ISED

•

ITEM

NO

.PA

RT N

o.D

ESC

RIPT

ION

QTY

.1

GTV

6-A

004

GT

OUT

ER S

HELL

ASS

EMBL

Y1

2G

TV6-

402

GT

OUT

ER B

ARR

EL S

UPPO

RT4

3G

TV6-

A00

3G

T O

UTER

BA

SE A

SSEM

BLY

1

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

C

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GEN

ERA

TOR

TA

NK

O

UTE

R A

SSEM

BLY

GTV

6-A

002

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Title

:

SH

EE

T 1

OF

5 D

raw

n B

y: H

.Ups

on

A

H

.U

R.H

R.H

2

2.01

.14

B

R

emov

al o

f hol

e in

rear

flat

end

H

.U

R.H

R.H

1

3.03

.14

&

ove

rall

leng

thC

Det

ail u

pdat

e

H

.U

D.W

D

.W

09.0

5.14

Ref: VW0211

Appendix A

Page 12 of 29

860 OVERALL HEIGHT

4. FULLY FILLET WELD

OUTER

BARREL O

NTO

SUPPORTS

2. ENSURE O

UTER BARREL SHELL IS LEV

EL

181.5mm

FROM

SUPPORT

TO BA

RRELFRO

NT ED

GE

181.5mm

FROM

SUPPORT

TO BA

RRELREA

R EDG

E

1546 OV

ERALL LEN

GTH

NO

TE: HOLES IN

CO

RNERS

OF SUPPO

RTS FOR

GA

LVA

NISIN

G, SHO

ULDN

'T BE W

ELDED

OV

ER

1. USE TABS O

N 4 O

FF GT O

UTER BARREL SUPPO

RTSTO

LOC

ATE O

NTO

BASE. FULLY W

ELD IN

TO PO

SITION

3.3.

NOTE:A

SSEMBLY TO

BE GA

LVAN

ISED•

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

C

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GEN

ERA

TOR

TAN

K

OU

TER A

SSEMB

LY

GTV6-A

002S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: H

.Upson

Title:

SH

EE

T 2 OF 5

Ref: VW0211

Appendix A

Page 13 of 29

12 12

USE ETCH O

N IN

SIDE

OF FLA

T END

S TO

POSITIO

N BA

RREL

1546 OV

ERALL LEN

GTH

GTV6-401b

GT O

UTER REAR FLA

T EN

D

GTV6-400

GT O

UTER BARREL

GTV6-401a

GT O

UTER FRON

T FLA

T END

DETA

IL ASC

ALE 1 : 2

ENSURE THE BA

RREL &

FLAT EN

DS A

RE LEVEL

1214

1214

757

GTV6-401a

GT O

UTER FRON

T FLAT EN

DS275 M

S4m

m THK

R592

150

150

1190 OUTSID

E TO O

UTSIDE

1538

GTV6-400

GT O

UTER BARREL

S275 MS

3mm

THK

1214

769

GTV6-401b

GT O

UTER REAR FLA

T END

S275 MS

4mm

THK

CO

MPO

NEN

TS

ALL D

IMEN

SION

S INTERN

AL

& A

NG

LES 90 UN

LESS O

THERWISE STA

TED

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

C

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT O

UTER

SHELL A

SSEMB

LY

GTV6-A

004S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: H

.Upson

Title:

SH

EE

T 3 OF 5

Ref: VW0211

Appendix A

Page 14 of 29

119

2 O

VER

ALL

WID

TH

59 F

ROM

INSI

DE

FAC

EO

F SI

DE

59 F

ROM

INSI

DE

FAC

EO

F SI

DE

103

0 BE

TWEE

N B

ASE

SID

ES

FRO

NT V

IEW

1544 OVERALL LENGTH

VIEW

FRO

M U

NDE

RSID

E

NO

TE: H

OLE

S IN

CO

RNER

S O

F ST

IFFE

NER

S FO

R G

ALV

AN

ISIN

G,

SHO

ULD

N'T

BE W

ELD

ED O

VER

970

CN

TRS

B BSI

DE V

IEW

FORK

PO

CKE

TS P

OSI

TION

ED

CEN

TRA

LLY

IN S

IDE

OPE

NIN

GS.

FULL

Y FI

LLET

WEL

DED

INTO

PL

AC

E.

6

6

6

6

SEC

TION

B-B

SCA

LE 1

: 4

USE

ETC

H LI

NES

ON

GTV

6-30

2b

& G

TV6-

302a

TO

PO

SITIO

N.

FULL

Y FI

LLET

WEL

D EN

D P

LATE

S TO

BA

SE S

IDES

1

23

4

4

1

ITEM

N

O.

PART

No.

DES

CRI

PTIO

NQ

TY.

1G

TV6-

302a

GT

OUT

ER B

ASE

EN

D

PLA

TE2

2G

TV6-

301

GT

FORK

PO

CKE

T2

3G

TV6-

300

GT

OUT

ER S

IDE

STIF

FEN

ER2

4G

TV6-

302b

GT

OUT

ER O

PPO

SITE

BA

SE E

ND

PLA

TE2 FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

OU

TER

BA

SE A

SSEM

BLY

GTV

6-A

003

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

H.U

pson

Title

:

SH

EE

T 4

OF

5

Ref: VW0211

Appendix A

Page 15 of 29

152

8 6

9

69

140

OUT

SID

ETO

OUT

SID

E

113

GTV

6-30

0G

T OUT

ER S

IDE

STIF

FEN

ERS2

75 M

S6m

m TH

K

116

0 24

8 O

UTSI

DE

TO O

UTSI

DE 155°

155°

23

23

59

GTV

6-30

1G

T FO

RK P

OC

KET

S275

MS

4mm

THK

136

166

4

14

GTV

6-30

2aG

T OUT

ER B

ASE

EN

D PL

ATE

S275

MS

8mm

THK

166

136

4

14

GTV

6-30

2bG

T OUT

ER O

PPO

SITE

BA

SE E

ND

PLA

TES2

75 M

S8m

m TH

K 2

67

GTV

6-40

2G

T OUT

ER B

ARR

EL S

UPPO

RTS2

75 M

S3m

m TH

K

225

OUT

SID

ETO

OUT

SID

E

129

ALL

DIM

ENSI

ON

S IN

TERN

AL

& A

NG

LES

90 U

NLE

SS

OTH

ERW

ISE

STA

TED

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

OU

TER

BA

SE A

SSEM

BLY

GTV

6-A

003

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

H.U

pson

Title

:

SH

EE

T 5

OF

5

Ref: VW0211

Appendix A

Page 16 of 29

9

8

10

35

4

1

2

7

6

11

UNEX

PLO

DED

VIE

W

NOTE: IN

NER

TAN

K &

FRA

ME

ASS

EMBL

Y TO

BE

GA

LVA

NIS

ED•

AFT

ER G

ALV

AN

IISIN

G, 1

.5" P

LUG

WEL

DED

TO S

OC

KET T

O S

EAL

INN

ER

•TA

NK

BELO

W TH

E M

AX.

FUE

L LE

VEL

ITEM

NO

.PA

RT N

o.D

ESC

RIPT

ION

QTY

.1

GTV

6-A

005

GT

FRO

NT

FRA

ME

ASS

EMBL

Y1

2G

TV6-

011b

GT

OPP

OSI

TE F

RON

T D

OO

R C

OV

ER1

3G

TV6-

010

GT

DO

OR

END

1

4G

TV6-

011a

GT

FRO

NT

DO

OR

CO

VER

1

551

20-0

19LO

CK

TAB

1

6G

TV6-

005a

GT

SID

E FR

AM

E1

7G

TV6-

108

GT

UPPE

R SI

DE

STIF

FEN

ER2

8G

TV6-

A00

7G

ENER

ATO

R D

EVEL

OPM

ENT-

IN

NER

TA

NK

1

9G

TV6-

A00

6G

T RE

AR

FRA

ME

ASS

EMBL

Y1

10G

TV6-

007

GT

REA

R FR

AM

E1

11G

TV6-

005b

GT

OPP

OSI

TE S

IDE

FRA

ME

1

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

INN

ER T

AN

K A

ND

FR

AM

E A

SSEM

BLY

GTV

6-A

001

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

R.P

ILK

ING

TON

Title

:

SH

EE

T 1

OF

8

Ref: VW0211

Appendix A

Page 17 of 29

2

3

4

1

6

5

1.3

°

3 FR

OM

PO

ST T

OC

APP

ING

PLA

TE3

FRO

M P

OST

TO

CA

PPIN

G P

LATE

120

2

124

0

ENSU

RE C

ORN

ER T

OP

PLA

TES

ARE

LEV

EL

NO

TE: H

OLE

S FO

R G

ALV

AN

ISIN

G, D

O

NO

T W

ELD

OV

ER

1378 OVERALL HEIGHT 18

20

ALI

GN

STIF

FEN

ER

FLUS

H W

ITH R

EAR

FAC

E O

F C

ORN

ER

POST

S.G

RIN

D A

NY

WEL

DS

FLUS

H.

52°

18

4

4 18

LIFT

EYE

S SL

OTT

ED IN

TO

P PL

ATE

S.

BLO

B W

ELD

TO T

OP

PLA

TE A

ND

FUL

LY

FILL

ET W

ELD

TO C

ORN

ERS

POST

S

4 FR

OM

TO

P O

FC

ORN

ER P

LATE

STO

LIF

T EY

E

DET

AIL

ASC

ALE

1 :

7

ASS

EMBL

Y ST

AG

E 1

ITEM

NO

.PA

RT N

o.D

ESC

RIPT

ION

QTY

.1

GTV

6-10

2G

T C

ORN

ER P

OST

2

2G

TV6-

106b

GT

CO

RNER

TO

P PL

ATE

1

3G

TV6-

107

GT

LIFT

EYE

2

4G

TV6-

106a

GT

CO

RNER

TO

P PL

ATE

1

5G

TV6-

109

GT

CO

RNER

PO

ST C

APP

ING

PL

ATE

2

6G

TV6-

105

GT

END

FRA

ME

STIF

FEN

ER1

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

A

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

FRO

NT

FRA

ME

ASS

EMB

LY

GTV

6-A

005

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

R.P

ILK

ING

TON

Title

:

SH

EE

T 2

OF

8

Ref: VW0211

Appendix A

Page 18 of 29

2

3

54

6

1

3 FROM

POST TO

CA

PPING

PLATE

3 FROM

POST TO

CA

PPING

PLATE

1.3°

1240

1202

ENSURE C

ORN

ER TOP

PLATES A

RE LEVEL

NO

TE: HOLES FO

R G

ALV

AN

ISING

, DO

N

OT W

ELD O

VER

20

1378 OVERALL HEIGHT

18

ALIG

N STIFFEN

ER FLUSH W

ITH REAR

FAC

E OF C

ORN

ER PO

STS.G

RIND

AN

Y WELD

S FLUSH.

4 18

18 4

52° LIFT EYES SLO

TTED IN

TOP PLA

TES. BLO

B WELD

TO TO

P PLATE A

ND

FULLY FILLET W

ELD TO

CO

RNERS PO

STS

4 FROM

TOP O

FC

ORN

ER PLATES

TO LIFT EYE

DETA

IL BSC

ALE 1 : 7

ASSEM

BLY STAG

E 2

ITEM N

O.

PART N

o.D

ESCRIPTIO

NQ

TY.1

GTV

6-105G

T END

FRAM

E STIFFENER

1

2G

TV6-109

GT C

ORN

ER POST C

APPIN

G

PLATE

2

3G

TV6-102

GT C

ORN

ER POST

2

4G

TV6-106a

GT C

ORN

ER TOP PLA

TE1

5G

TV6-107

GT LIFT EYE

2

6G

TV6-106b

GT C

ORN

ER TOP PLA

TE1

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

A

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT R

EAR

FRA

ME A

SSEMB

LY

GTV6-A

006S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 3 OF 8

Ref: VW0211

Appendix A

Page 19 of 29

3. USE JIG TO

SET DISTA

NC

E BETWEEN

FRON

T & REA

R FRAM

ES.4. SIT IN

NER TA

NK O

N JIG

5. POSITIO

N D

OO

R END

UP AG

AIN

ST FRON

T FRAM

E6. FULLY W

ELD D

OO

R END

& BA

RREL TO FRO

NT FRA

ME

1. FULLY WELD

LOC

K TAB TO

DO

OR EN

D2. PO

SITION

DO

OR EN

D 68m

m IN

TO

INN

ER TAN

K, FULLY FILLET WELD

IN PLA

CE.

628

CC24.5 FRO

M BA

RRELTO

STIFFENER

26.5 FROM

BARREL

TO STIFFEN

ER

1752

1788 OV

ERALL LEN

GTH

68mm

FROM

BARREL EN

D TO

DO

OR EN

D

SECTIO

N C

-CSC

ALE 1 : 12

SCA

LE 1 : 5

NO

TE: HOLES FO

R G

ALV

AN

ISING

, D

O N

OT W

ELD

OV

ER

ASSEM

BLY STAG

E 3O

UTSIDE FA

CE O

F DO

OR

END

PUSHED UP A

GA

INST

CO

RNER PO

STS.FULLY W

ELD D

OO

R END

&

BARREL TO

CO

RNER PO

STS

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT IN

NER

TAN

K A

ND

FRA

ME

ASSEM

BLY

GTV6-A

001S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 4 OF 8

Ref: VW0211

Appendix A

Page 20 of 21

1. SLIDE SID

E FRAM

ES DO

WN

ARO

UND

BARREL TO

POSITIO

N

BETWEEN

CO

RNER PO

STS. FULLY WELD

TO BA

RREL &

CO

RNER PO

STS2. SLO

T IN REA

R FRAM

E BETWEEN

SIDE FRA

MES &

CO

RNER

POSTS. FULLY W

ELD TO

INN

ER REAR EN

D, BA

RREL, CO

RNER

POSTS &

SIDE FRA

MES.

800 FROM FLOORTO SIDE FRAMES

POSITIO

N SID

E FRAM

E,FULLY W

ELD TO

BARREL &

C

ORN

ER POSTS.

SAM

E FOR O

THER SIDE FRA

ME.

NO

TE: GA

P FOR

GA

LVA

NISIN

G, D

O

NO

T WELD

OV

ER

800 FROM FLOORTO REAR FRAME

POSITIO

N REA

R FRAM

E,FULLY W

ELD TO

INN

ER REAR

END

, BARREL, C

ORN

ER PO

STS & SID

E FRAM

ES

1. POSITIO

N UPPER SID

E STIFFENERS

BETWEEN

CO

RNER PO

STS. FULLY FILLET W

ELD TO

POSTS.

2. POSITIO

N FRO

NT D

OO

R C

OV

ERS AG

AIN

ST DO

OR EN

D.

FULLY WELD TO

DO

OR EN

D,

BARREL &

CO

RNER PO

STS.

40 FROM

TOP O

F CO

RNER

POST TO

SIDE STIFFEN

ER800 BETW

EEN FRO

NT

DO

OR C

OV

ERS

15 TOSTIFFEN

ER15 TO

STIFFENER

NO

TE: HOLES

FOR

GA

LVA

NISIN

G,

DO

NO

T WELD

O

VER

ASSEM

BLY STAG

E 4A

SSEMBLY STA

GE 5

3. FINA

LLY, REMO

VE JIG.

NOTE:IN

NER TA

NK &

FRAM

E ASSEM

BLY TO BE G

ALVA

NISED

•A

FTER GA

LVAN

IISING

, 1.5" PLUG W

ELDED

TO SO

CKET

•TO

SEAL IN

NER TA

NK BELO

W THE M

AX. FUEL LEVEL

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT IN

NER

TAN

K A

ND

FR

AM

E ASSEM

BLY

GTV6-A

001S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 5 OF 8

Ref: VW0211

Appendix A

Page 21 of 29

130

9 1

00

100

GTV

6-10

2G

T CO

RNER

PO

STS2

75 M

S10

0 x

100m

m B

OX

SEC

TION

508 OVERALL HEIGHT

113

1

GTV

6-01

0G

T DO

OR

END

S275

MS

3mm

THK

60

GTV

6-10

6bG

T CO

RNER

TOP

PLA

TES2

75 M

S8m

m TH

K

**FO

LDED

OPP

OSI

TE H

AN

D FO

R G

TV6-

106a

**

150

60

102

.5 G

TV6-

107

GT L

IFT E

YES2

75 M

S15

mm

THK

1.3

°

100

5

14

GTV

6-10

5G

T EN

D FR

AM

E ST

IFFE

NER

S275

MS

4mm

THK

155

1

16 16

90 O

UTSI

DE

TO O

UTSI

DE

56

GTV

6-10

8G

T UPP

ER S

IDE

STIF

FEN

ERS2

75 M

S4m

m TH

K

21 21

140

OUT

SID

ETO

OUT

SID

E

56

25

439.4

59

69 O

UTSI

DE

TO O

UTSI

DE

60

148

OUT

SID

ETO

OUT

SID

E

128

OUT

SID

ETO

OUT

SID

E 30

*DO

N'T

BEN

D T

ABS

*

15

ALL

DIM

ENSI

ON

S IN

TERN

AL

& A

NG

LES

90 U

NLE

SS

OTH

ERW

ISE

STA

TED

FOR C

ONST

RUCT

ION

DR

AW

ING

STA

TUS

:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GT

INN

ER T

AN

K A

ND

FR

AM

E A

SSEM

BLY

GTV

6-A

001

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

R.P

ILK

ING

TON

Title

:

SH

EE

T 6

OF

8

Ref: VW0211

Appendix A

Page 22 of 29

330 OVERALLHEIGHT

1025 OV

ERALL LEN

GTH

1.3°

GTV6-007

GT REA

R FRAM

ES275 M

S4m

m THK

110° 160°

165° 23

81 22

1631 OV

ERALL LEN

GTH

330 OVERALLHEIGHT

GTV6-005a

GT SIDE FRA

ME

S275 MS

4mm

THK

**FOLDED O

PPOSITE HA

ND

FOR G

TV6-005b**

130°

170°

19.7

245

0.7°

112 OV

ERALL

WID

TH

GTV6-011a

GT FRO

NT DO

OR C

OVER

S275 MS

3mm

THK

**FOLDED O

PPOSITE HA

ND

FOR G

TV6-011b**

52

279

16

62 160°

93

93

GTV6-109

GT C

ORN

ER POST C

APPIN

G PLA

TES275 Plain C

arbon Steel4m

m THK

25

12

42.5

5120-019LO

CK TA

BS275 Plain C

arbon Steel10m

m THK

ALL D

IMEN

SION

S INTERN

AL

& A

NG

LES 90 UN

LESS O

THERWISE STA

TED

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT IN

NER

TAN

K A

ND

FR

AM

E ASSEM

BLY

GTV6-A

001S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 7 OF 8

Ref: VW0211

Appendix A

Page 23 of 29

1000

SLOT IN

TAN

K SUPPORTS,

ENSURE JIG

IS LEVEL &

TA

CK IN

TO PLA

CE

1552 OVERALL LENGTH

1050 OV

ERALL W

IDTH

137.5 OV

ERALL HEIG

HT

137.5

1050

GTV6-JIG

-002TA

NK SUPPO

RTS275 M

S4m

m THK

137.5

1552 OUTSID

E TO O

UTSIDE

45

GTV6-JIG

-001SIDE SUPPO

RTS275 Plain C

arbon Steel4m

mTHK

CO

MPO

NEN

TS

ALL D

IMEN

SION

S INTERN

AL

& A

NG

LES 90 UN

LESS O

THERWISE STA

TED

ITEM N

O.

PART N

o.D

ESCRIPTIO

NQ

TY.1

GTV

6-JIG-001

SIDE SUPPO

RT2

2G

TV6-JIG

-002TA

NK SUPPO

RT2

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

A

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT IN

NER

TAN

K

POSITIO

NIN

G JIG

GTV6-JIG

Scale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: H

.LEE

Title:

SH

EE

T 8 OF 8

Ref: VW0211

Appendix A

Page 24 of 29

1

3

4

56

8

10

11

7

2

9

UNEX

PLO

DED

VIEW

ITEM

NO

.PA

RT N

o.D

ESC

RIPT

ION

QTY

.

1

STA

ND

ARD

PUM

P BR

AC

KET

PLA

TE1

2G

TV6-

028

0.75

" PIU

SI H

OSE

REE

L BR

AC

KET

1

3G

TV6-

A01

5G

T FR

ON

T EN

D A

SSEM

BLY

1

4G

TV6-

001

GT

INN

ER B

ARR

EL1

5G

TV6-

210

GT

MA

NW

AY

LOC

K TA

B1

6G

TV6-

004

GT

MA

NW

AY

NO

ZZLE

1

7G

TV6-

021

GT

MA

NW

AY

FLA

NG

E1

8G

TV6-

019

GT

MA

NW

AY

LID

HIN

GE

2

9G

TV6-

029

REA

R FL

AT

END

STIF

FEN

ER1

10G

TV6-

014

GT

INN

ER R

EAR

END

111

-1.

5" so

cket

, 22

mm

long

1

UNDE

R CON

STRU

CTIO

ND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GEN

ERA

TOR

DEV

ELO

PMEN

T-

INN

ER T

AN

K

GTV

6-A

007

Sca

le:

A3

Fuel

Proo

fFu

el P

roof

LTD

Mid

dlet

on B

usin

ess

Par

kM

iddl

eton

Roa

dH

eysh

amLa

ncas

hire

LA3

3FH

Tel:0

1524

850

685

Fax:

0152

4 85

9681

e-m

ail:

info

@fu

elpr

oof.c

o.uk

Web

: ww

w.fu

elpr

oof.c

o.uk

Dra

win

g N

o:

Rev

isio

n:

Dra

wn

By:

R.P

ILK

ING

TON

Title

:

SH

EE

T 1

OF

5

Ref: VW0211

Appendix A

Page 25 of 29

PIUSI HOSE REEL &

STAN

DA

RD

PUMP BKTS PO

SITION

ED BY ETC

HES O

N FRO

NT EN

D, W

ELD IN

PLAC

E

FULLY FILLET WELD FRO

NT

END

ASSEM

BLY INTO

BARREL

ASSEM

BLY SHOW

N

OVERLEA

F

587.5

61

854

38 FROM

MA

NW

AY N

OZZLE

TO LO

CK TA

B14 FRO

M EN

DO

F BARREL TO

REAR EN

D

6 FROM

SCA

LLOP O

NBA

RREL EDG

E TO LO

WER

EDG

E OF FRO

NT EN

D

ENSURE THIS

PART O

F FLAT

END

IS VERTIC

AL

1.5" socket, 22mm

long*PLUG

WELDED IN

AFTER

GA

LVAN

ISING

*

FULLY FILLET W

ELD REAR EN

D

INTO

BARREL

ENSURE HO

LE IS A

T BASE O

F FLA

T END

200

DETA

IL ASC

ALE 1 : 1

TO PO

SITION

FRON

T END A

SSEMBLY:

1. USE TAB A

T TOP O

F FRON

T END

A

SSEMBLY A

ND

INSERT IN

TO

RECTA

NG

ULAR C

UT-OUT A

T TOP O

F BA

RREL.2. PIV

OT FRO

NT EN

D A

SSEMBLY A

BOUT

TAB &

POSITIO

N IN

TO BA

RRELD

ETAIL B

SCA

LE 1 : 3

NO

TE: BEFORE PO

SITION

ING

MA

NW

AY

NO

ZZLE ON

TO BA

RREL: USE REC

TAN

GULA

R CUT-O

UTS IN M

AN

WA

Y FLA

NG

E TO PO

SITION

HING

ES. BLOB W

ELD & THEN

GRIN

D FLAT O

N M

AN

WA

Y FLAN

GE

TOP SURFA

CE.

ON

CE M

AN

WA

Y IS WELD

ED O

NTO

BARREL,

TAC

K HING

ES TO BA

RREL.

NO

TE: GA

PS FOR

GA

LVA

NISIN

G SHO

ULDN'T

BE WELD

ED O

VER

7 FROM

TAN

K CL TO

LOC

K TAB.

USE ETCH TO

POSITIO

N.

DETA

IL CSC

ALE 1 : 3

TAB IN

FRON

T END

UNDER CONSTRUCTIOND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GEN

ERA

TOR

DEVELO

PMEN

T- IN

NER

TAN

K

GTV6-A

007S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 2 OF 5

Ref: VW0211

Appendix A

Page 26 of 29

9

8

1

2

3

56

7

4

NO

TE POSITIO

NIN

G

OF FLA

NG

ES

POSITIO

N SUPPO

RT BKTS O

N V

ERTICA

L SECTIO

N

OF FRO

NT EN

D

WELD

TO

OUTSID

E FAC

E

5 FROM

FLAN

GE

FAC

ES TO PIPES

58 FROM

FLAN

GE FRO

NTS

TO FRO

NT EN

D

END

OF 1" SUC

TION

PIPE - LON

GER

POSITIO

NED

TOW

ARD

S CEN

TRE OF TA

NK

DETA

IL DSC

ALE 1 : 2

WELD

PIPE A

GA

INST FLA

T EN

D, IN

SIDE &

O

UTSIDE

ITEM

NO

.PA

RT No.

DESC

RIPTION

QTY.

1

0.5" SOC

KET, 15mm

LON

G1

2G

TV6-015

2" PIPE1

3G

TV6-009

GT IN

NER FRO

NT EN

D1

4G

TV6-016b

1" SUCTIO

N PIPE - LO

NG

ER1

5G

TV6-016b

1" SUCTIO

N PIPE

16

GTV

6-02433.7" SUC

TION

PIPE SUPPORT BKT

27

GTV

6-016a1" RETURN

PIPE1

8

PN16 D

N25 TYPE 101B SLIP-O

N FLA

NG

E3

9

2 INC

H FLAN

GE, PN

16 DN

50 TYPE 101B1

FOR CONSTRUCTIOND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL D

IMS

2.0m

m

MA

CH

INE

D D

IMS

0.5m

m

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLIME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E TE

XTU

RE

VA

LUE

S IN

um.

THIS

DR

AW

ING

IS N

OT TO

BE

RE

PR

OD

UC

ED

WITH

OU

T TH

E W

RITTE

N P

ER

MIS

SIO

N O

F Fuel Proof LTD.D

ate:C

hk'd:A

ppv'd:D

rawn:

Description:

Rev:

Finish:

Material:

GT FR

ON

T END

ASSEM

BLY

GTV6-A

015S

cale:

A3

Fuel ProofFuel P

roof LTDM

iddleton Business P

arkM

iddleton Road

Heysham

LancashireLA

3 3FH

Tel:01524 850685Fax:01524 859681e-m


Web: w

ww

.fuelproof.co.uk

Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 3 OF 5

Ref: VW0211

Appendix A

Page 27 of 29

11

74

GTV

6-00

1G

T IN

NER

BA

RREL

S275

MS

3mm

THK

** D

O N

OT T

AC

K W

ELD

BARR

EL

SEA

M A

FTER

RO

LLIN

G**

159

5.5 EN

SURE

ETC

HIN

GS

ARE

O

N O

UTSI

DE

OF

BARR

EL

57

.5 22

31

11

73 2

0

GTV

6-00

9G

T IN

NER

FRO

NT E

ND

S275

MS

3mm

THK

130

°

130

°

139

°

198

756

227.5

273

47

11

73

GTV

6-01

4G

T IN

NER

REA

R EN

DS2

75 M

S3m

m TH

K

3

580

48

0 216

.5

13

8.5

GTV

6-02

1G

T MA

NW

AY

FLA

NG

ES2

75 P

lain

Car

bon

Stee

l6m

m TH

K

50

4

GTV

6-00

4G

T MA

NW

AY

NO

ZZLE

S275

MS

3mm

THK

FLA

T PA

TTER

NSC

ALE

1 :

50 6

1103

70

70

GTV

6-02

9RE

AR

FLA

T EN

D ST

IFFE

NER

S275

MS

4mm

THK

107

ALL

DIM

ENSI

ON

S IN

TERN

AL

& A

NG

LES

90 U

NLE

SS

OTH

ERW

ISE

STA

TED

UNDE

R CON

STRU

CTIO

ND

RA

WIN

G S

TATU

S:

B

TOLE

RA

NC

ES

UN

LES

S O

THE

R W

ISE

NO

MIN

AL

DIM

S

2.0

mm

MA

CH

INE

D D

IMS

0.5

mm

AN

GU

LAR

0.5

DIM

EN

SIO

NS

IN M

ILLI

ME

TER

SU

NLE

SS

OTH

ER

WIS

E S

TATE

DR

EM

OV

E B

UR

RS

& S

HA

RP

ED

GE

SM

AC

HIN

E W

HE

RE

MA

RK

ED

S

UR

FAC

E T

EX

TUR

E V

ALU

ES

IN u

m.

THIS

DR

AW

ING

IS N

OT

TO B

E R

EP

RO

DU

CE

D W

ITH

OU

T TH

E W

RIT

TEN

PE

RM

ISS

ION

OF

Fuel

Proo

f LTD

.D

ate:

Chk

'd:

App

v'd:

Dra

wn:

Des

crip

tion:

Rev

:Fi

nish

:

Mat

eria

l:

GEN

ERA

TOR

DEV

ELO

PMEN

T-

INN

ER T

AN

K

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6-A

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Ref: VW0211

Appendix A

Page 28 of 29

39.5

50

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m THK

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#: 385

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Web: w

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Draw

ing No:

Revision:

Draw

n By: R

.PILK

ING

TON

Title:

SH

EE

T 5 OF 5

Ref: VW0211

Appendix A

Page 29 of 29

PERFORMANCE TESTS OF PACKAGINGS FOR DANGEROUS GOODS PACKAGING SPECIFICATION CHECK

Test Ref. VW0211

Appendix B

Sheet 1 of 3

External bund & Inner IBC

(i) UN code : 31A

(ii) Description : 950 litre mild steel barrel shaped IBC welded to external

framework comprising four uprights, horizontal stiffeners and

side frames. Outer bund section comprises forkliftable base

which is bolt affixed to inner framework with 8 off M12 bolts.

(ii) Material and grade : Mild steel throughout.

(iii) Method of fabrication : Welded sections and bolt affixed inner and outer sections.

(iv) Seams : Welded.

(v) Dimensions (mm)

External

Length : 1786 mm (inclusive of stacking locators on uprights)

: 1595 mm (length of IBC body)

: 1548 mm (length of bund body)

Width : 1240 mm (inclusive of stacking locators on uprights)

: 1180 mm (diameter of IBC body)

: 1214 mm (width of bund body)

Height : 1378 mm (inclusive of stacking locators on uprights)

: 1240 mm (IBC height inclusive of manway)

Tare weight (Kg) : 639.65 kg (inclusive of all fittings)

Brimful capacity : 1027.50 litres

(vi) Finish : Mild steel.

(vii) Thickness (mm)

Outer body barrel : 3.016 mm

Outer body front and rear ends : 4.002 mm

Inner body barrel : 3.007 mm

Inner body front and rear ends : 3.002 mm

Side frame : 3.979 mm

Rear frame : 4.003 mm

Outer side stiffener (base) : 6.000 mm

Upper side stiffener : 3.956 mm

End frame stiffener : 3.964 mm

Compartment door : 3.014 mm

Fork channels : 4.001 mm

Lifting eye : 15.000 mm

Base end plate fastener : 8.035 mm

Corner post top plate : 8.007 mm

Manway flange : 5.990 mm

Manway attachment flange : 5.960 mm


Test Ref. VW0211

Appendix B

Sheet 2 of 3

(viii) No. of top lift points : Four, welded to each corner upright.

(ix) No. of base access directions : Two, access from front and rear with full width fork

channels.

(x) No. to be stacked during

transport : Two, facilitated with corner post top plates.

(xi) Remarks : Drawings submitted agreed.

Closure systems & fittings – Internal IBC

(i) Filling aperture(s)

Type : 2" steel socket with internal thread.

Position : Within manway enclosure.

Diameter : 2"

Number : 1

(ii) Filling closure(s)

Material : Galvanised steel.

Type and size : 2" bore adapter with reduced end fitted to 2" BSP

overfill prevention valve.

Gasket and/or other seal : PTFE

Closure torque (Nm) : N/A

(iii) Discharge aperture(s)

Type : 1" suction pipes fitted to bulk head.

Position : Top of bulk head within control compartment.

Diameter : 1"

Number : 2

(iv) Discharge closure(s)

Material : Mild steel

Type and size : PN16 DN25 threaded flanges fastened with M12 bolts and

fitted with 1" BSP chrome plated brass ball valves. Ball

valve fitted with adapter, hose and reel and hose nozzle.

Gasket and/or other seal : Rubber gaskets

Torque : 20 Nm

(v) Pressure relief fittings

Type : 1½" Lafon ventilation valve.


Diameter : 1½" BSP

Number : 1


Test Ref. VW0211

Appendix B

Sheet 3 of 3

(vi) Other fittings

Type : Optional filling aperture comprising 2" threaded flange fitted

with 2" cast aluminium cap with rubber gasket.


Diameter : 2" BSP

Type : Generator return line comprising 1" threaded flange fitted

with 1" BSP chrome plated brass ball valve with 2" cast

aluminium cap with rubber gasket.


Diameter : 1" BSP

Type : Internal gauge line comprising 1½" BSP socket fitted

with spiral fuel level with PTFE seal.


Diameter : 1½" BSP

Type : Spare suction line comprising 1" BSP socket fitted

with 1" BSP steel plug with PTFE seal.


Diameter : 1" BSP

Type : Spare 1" BSP socket fitted with 1" ball valve with PTFE seal.


Diameter : 1" BSP

Type : Manway attachment flange, nozzle and base fitted to top of

IBC flange with 24 x M12 bolts and Nyloc nuts.

Position : Central on top.

Diameter : 580 mm external diameter. 480 mm internal diameter orifice.

Fitted with 580 mm attachment flange with 455 mm internal

diameter.

Flange thickness : 6 mm

Gasket : Rubber gasket.

Type : Pump and hose reel brackets fitted to bulk head.

Position : Within control compartment below flanges.

(xii) Remarks : Drawings submitted agreed.

PERFORMANCE TESTS OF PACKAGINGS FOR DANGEROUS GOODS PHOTO APPENDIX

Appendix C

Test Ref. VW0211

Sheet 1 of 5

950 litre mild steel IBC submitted for performance tests

End view of IBC showing corner post

Base view

Bolted attachment for outer and inner sections

Fork channel

Stacking plate at top of corner post


Appendix C

Test Ref. VW0211

Sheet 2 of 5

Barrel support at base

View of control compartment end

Compartment door opened

Hose reel fitted to bulk head

Hose nozzle holster

Pump fitted to bulk head


Appendix C

Test Ref. VW0211

Sheet 3 of 5

Suction line, located LHS of bulk head

Optional filling line

Discharge line fed to hose

Return line, located RHS of bulk head

Manway and fittings

Rubber gasket sandwiched between flanges


Appendix C

Test Ref. VW0211

Sheet 4 of 5

Filling line connected to 2" BSP overfill prevention valve

Lafon ventilation valve

Internal gauge line

Spare ball valve fitting within manway enclosure

Spare suction line within manway enclosure

IBC vibration test


Appendix C

Test Ref. VW0211

Sheet 5 of 5

Bottom lift test

Top lift test

Stack test

Drop test

Test Report - Alfasafe

Documents

Transcript of Test Report - Alfasafe