Test, Disassembly and FEA of a Single-Phase IM

44
Test, Disassembly and FEA of a Single-Phase IM Ali Jamali Fard https://ComProgExpert.com

Transcript of Test, Disassembly and FEA of a Single-Phase IM

Page 1: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Ali Jamali Fard

https://ComProgExpert.com

Page 2: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Motor nameplate

52

220 @50

2400

0.98

in

t

P W

V V Hz

Speed RPM

PF

2

Page 3: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Outer diameter with housing

3

Page 4: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Axial length with housing

4

Page 5: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator & winding

5

Page 6: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Winding destruction

6

Page 7: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Winding destruction

7

Page 8: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Slots insulation

8

Page 9: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator parts

9

Page 10: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator lamination

10

Page 11: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator core & stator lamination

11

Page 12: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Outer stator diameter & width

80OSD mm 74OSW mm

12

Page 13: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator bore diameter

48D mm

13

Page 14: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator slot dimensions

5wst mm

14

2 6hs mm

Page 15: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator slot opening

15

0 2bs mm

Page 16: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator guide hole

3SGHD mm70SGHD mm

16

Page 17: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Capacitance of the series capacitor

17

2C uF

0

LPhaseA

LPhaseB

$Rph

R4

$Rph

R5

+

310V

LabelID=VVtLabelID=Vi_t

2uF

C16

Page 18: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Motor stack length

16Lstk mm

18

Page 19: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Number of turns per coil

19

Page 20: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Rotor destruction

20

Page 21: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Rotor slot geometry

21

Page 22: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Skew angle

22

Page 23: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

End ring impedance

23

Page 24: Test, Disassembly and FEA of a Single-Phase IM

Ali Jamali Fard Introductory Course on Design of SRMs

Finite element analysisCalculation of the motor parameters & performance by FEA

24

Page 25: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

FEA Model

25

Page 26: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator and rotor lamination

26

Page 27: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Phase A

27

Page 28: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Phase B

28

Page 29: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Stator winding

29

Page 30: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Phase A

30

Page 31: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Rotor cage

31

Page 32: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Winding connections - CW

32

A

B

0

LPhaseA

LPhaseB

$Rph

R4

$Rph

R5

+

310V

LabelID=VVtLabelID=Vi_t

2uF

C8

Page 33: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Winding connections - CCW

33

A

B

0

LPhaseA

LPhaseB

$Rph

R4

$Rph

R5

+

310V

LabelID=VVtLabelID=Vi_t

2uF

C16

Page 34: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Load torque-speed curve

34

2

lT A

3Air Flow = 950[ / ]m h

2

60RPM

2 3

mechP D A 3

outP A

Page 35: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Terminal voltage & current

35

1 /10mV mA

280tI mA224tV V

Page 36: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Input power & power factor

36

Page 37: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Main & auxiliary winding currents

37

248tI mA

2

, 492 248 3 30.26cu mainP e 2

, 492 124 3 7.57cu mainP e

124auxI mA

66.33 30.26 7.57 28.5in cuP P

%43

Page 38: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Motor speed by FEA & measurement

38

Page 39: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Motor speed by FEA & measurement

39

Page 40: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Terminal current

40

Page 41: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Electrical & load torque (full load)

41

Page 42: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Solid loss of cage

42

66.33 30.26 7.57 5.57 23in cu cageP P P

%34

Page 43: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Free running FEA simulation

43

Page 44: Test, Disassembly and FEA of a Single-Phase IM

Test, Disassembly and FEA of a Single-Phase IM

Locked rotor torque

44