TEST DATA - Merlin Diesel Systems Ltd · Mount Suitable Test Pump Test Oil Specification- ISO 4113...

Injector Designation:- 0 445 110 002

Type Designation:- CR/IPS19/ZEREK10S

Manufacturer I.D.:- FIAT 46472233

Engine:- 182 B 4000 1.9 JTD

Testing PrerequisitesMount Suitable Test Pump

Test Oil Specification- ISO 4113

Test Oil Temperature- 40 C

Solenoid Resistance @ 20°C - 600 m

S3000 Common Rail Test System

TEST DATA

Start of Injection (S.O.I)

Stop the test bench. Reduce rail pressure to zero, remove fuel connection, close cover and SLOWLY increase pressure as per test. Note:-When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.

Pump Speed RPM

Rail Pressure BAR

Pulse Width Delivery cc/1000

Max Back Leak Mm3st/ccmin

Comments

1000 1000 1200 N/A - Purge System

2000 1500 1200 N/A - Check for Leaks

1500 1350 900 50-55 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle

2000 1350 Run pump only N/A <12-5/25.0 Seat test

400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPS19/ZERAK10S

Manufacturer I.D.:- DB 611 070 05 87

Engine:- OM611-961/980






TEST DATA

Remove all washers from injectors Fit Injectors to Injector rack. Attach cables T031-3201 and metering pipes to injectors. Close protective cover.

Start of InjectionStop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR.

Note:-When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.

Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73-77 <35.0/55.0 Max Fuel

400 250 700 14.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 015 0 986 435 005 Type Designation:- CR/IPS19/ZEREAK20S


Engine:- OM668-941






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 52-57 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 188 A 2.000 1.9JTD

Testing Prerequisites

Mount Suitable Test Pump




TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 60-65 <35.0/55.0 Max Fuel

400 250 700 12.0-13.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 021 0 986 435 007 Type Designation:- CR/IPS19/ZEREK10S

Manufacturer I.D.:- RENAULT 7700 107 165

Engine:- F9Q 1.9DCi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 64-69 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611-961 611-981






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 65-70 <35.0/55.0 Max Fuel

400 250 700 13.0-14.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS17/ZERAK10S

Manufacturer I.D.:- BMW 13 53 7 785 437

Engine:- 30 6 D1 3.0D






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 61-66 <35.0/55.0 Max Fuel

400 250 700 5.0-7.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 030 0 986 435 011 Type Designation:- CR/IFS17/ZERAK10S


Engine:- 30 4 D1 2.0D






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 55-60 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611.981 OM611.987






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 71-76 <35.0/55.0 Max Fuel

400 250 700 12.0-13.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS17/ZEREW10S

Manufacturer I.D.:- PSA 96533448

Engine:- PSA2.2HDi 4HX






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 62-66 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

MERLIN S3000 COMMON RAIL TEST SYSTEM

Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables T031-3003. Close protective cover.

Pump Speed RPM

Rail Pressure

BAR

Pulse Width Delivery

cc/1000

Max Back Leak

cc/1000 cc/min Comments

1000 1000 700 N/A - - Purge System & Check for Leaks

1500 1350 900 76-78 <35.0 <55.0 Max Fuel

400 250 700 8-9 <20.0 <9.0 Idle

2000 1350 Run pump only N/A <12.5 <25.0 Seat Test

400 150-250 700 N/A - - S.O.I

400 400 60 0.2-3.0 - - Pre Injection

Start of Injection 1) Stop test bench. 2) Reduce rail pressure on S3000 to zero. 3) Remove fuel connection. 4) Close protective cover. 5) Run test bench to 400RPM and increase rail pressure slowly until atomised fuel can just be

seen emitting from nozzle holes when rail pressure should be 150-200BAR.

Note:- When calibrating more than one injector of the same number ensure that all flow rates are matched through the set.


TEST DATA

INJECTOR DATA

PART No: 0 445 110 038 (0 986 435 016)

TYPE: CR/IFS17/ZEREK10S

O.E.M. REF: RENAULT 8200 010 074

ENGINE: G9T-710

TEST CONDITIONS

TEST PUMP: SUITABLE CR PUMP

TEST OIL: ISO 4113

TEST OIL TEMP: 40°C

SOLENOID RESISTANCE @ 20°C - 600m

MERLIN D

IESEL S

YSTEMS LTD


Manufacturer I.D.:- PSA 96375360/1980-72

Engine:- 2.0 HDi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 57-60 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS17/ZEREK10S

Manufacturer I.D.:- BMW 13 53 778 984

Engine:- 30 6 D1






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 70-72 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS17/ERAK10S


Engine:- 25 6D1







TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 55-60 <35.0/55.0 Max Fuel

400 250 700 7.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR


Comments

1000 1000 1200 Purge System

2000 1500 1200 N/A Check for Leaks

1500 1350 900 53.0-57.0 Max Fuel

400 250 700 6.0-8.0 Idle

1500 1350 900 <35 Max Back leakage

2000 1350 Run pump only <12.5 Max Back leakage

400 150-200 700 - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPL19/ZERAK20S


Engine:- OM646-951/961





TEST DATA

Remove all washers from injectors Fit Injectors to Injector rack. Attach cables T031-3201and metering pipes to injectors. Close protective cover.



Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73-77 <35.0/55.0 Max Fuel

400 250 700 14.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- OM646-951/961





TEST DATA

Remove all washers from injectors Fit Injectors to Injector rack. Attach cables T031-3201and metering pipes to injectors. Close protective cover.



Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73-77 <35.0/55.0 Max Fuel

400 250 700 14.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- PSA 1980-78

Engine:- RHW 2.0HDi 16v






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 55-60 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- VM 1506 2036F

Engine:- 2.5CRD





TEST DATA


Start of InjectionStop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T016-3052 Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR.


Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 80-83 <35.0/55.0 Max Fuel

400 250 700 11.5-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- PSA 2.0HDi RHY






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 60-64 <35.0/55.0 Max Fuel

400 250 700 13.0-14.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- RENAULT 8200010075

Engine:- 1.9 DCi






TEST DATA




Pump Speed RPM

Rail Pressure BAR


Comments

1000 1000 1200 Purge System

2000 1500 1200 N/A Check for Leaks

1500 1350 900 55-60 Max Fuel

400 250 700 10.0-12.0 Idle

1500 1350 900 <35 Max Back leakage

2000 1350 Run pump only <12.5 Max Back leakage

400 150-200 700 0.01-0.1 S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 064 0 445 110 101 Type Designation:- CR/IPL17/ZERAK10S

Manufacturer I.D.:- HYUNDAI 33800-27000

Engine:- D3EA/D4EA






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 65-68 <35.0/55.0 Max Fuel

400 250 700 10.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 182 B 9.000/ 186 A 6.000 1.9JTD






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 77-80 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- OM611-981/OM611-987






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 72-75 <35.0/55.0 Max Fuel

400 250 700 14.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 069 0 445 110 070 Type Designation:- CR/IPS19/ZERAK10S

Manufacturer I.D.:- 611 070 08 07

Engine:- OM611.981 / 987






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 72-75 <35.0/55.0 Max Fuel

400 250 700 14.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611-962






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 64-68 <35.0/55.0 Max Fuel

400 250 700 12.0-13.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 075 0 986 435 076 Type Designation:- CR/IPL20/ZEREAK20S


Engine:- 8HX / 8HZ






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 43-47 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- PSA2.0HDi RHS/RHY






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 60-64 <35.0/55.0 Max Fuel

400 250 700 13.0-14.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- VOLVO 8658350

Engine:- D5244T






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 69-71 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 080 0 986 435 084 Type Designation:- CR/IFL17/ZEREAK20S


Engine:- 20 4 D4 / 30 6 D2






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 80-84 <35.0/55.0 Max Fuel

400 250 700 14.5-15.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:-

Manufacturer I.D.:-

Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 84.0-87.0 <35.0/55.0 Max Fuel

400 250 700 8.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 65-70 <35.0 <55.0 Max Fuel

400 250 700 7-9 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

400 400 60 0.1-3.0 - - Pre Injection





TEST DATA

INJECTOR DATA

PART No: 0 445 110 083

TYPE: CR/IPL17/ZERAK10S

O.E.M. REF: FIAT 55184536

ENGINE: 1.3JTD, OPEL 1.3CDTI

TEST CONDITIONS


TEST OIL: ISO 4113




Type Designation:- CR/IFL19/ZERAK10S


Engine:- REN 2.2 DCi 110KW G9T-742






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 68-73 <35.0/55.0 Max Fuel

400 250 700 11.5-12.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- REN 1.9 DCi OPEL 1.9 DTi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 77-80 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM668-914






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 56-60 <35.0/55.0 Max Fuel

400 250 700 14.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- HYUNDAI 33800-4A000

Engine:- D4CB 2.5CRDI





S3000 Common RailTest System

TEST DATA

Remove all washers from injectorsFit Injectors to Injector rack. Attach cables T031-3003 and metering pipes toinjectors. Close protective cover.

Start of InjectionStop Test Bench. Reduce Rail Pressure on S3000 to Zero.Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emittingfrom nozzle holes. Rail pressure should be 150-200BAR.

Note:-When calibrating more than one injector of the same number ensure that all flowrates are matched through the set.

Pump SpeedRPM

Rail PressureBAR

Pulse Width Deliverycc/1000

Max Back LeakMm3st/ccmin

Comments

1000 1000 1200 N/A - PurgeSystem

2000 1500 1200 N/A - Check forLeaks

1500 1350 900 78-84 <35.0/55.0 Max Fuel

400 250 700 5.5-7.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM628-962






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 67-71 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611-981 / OM611-987






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 75-78 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPS19/ZEREAK10S

Manufacturer I.D.:- OM612.965

Engine:- MB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 70-75 <35.0/55.0 Max Fuel

400 250 700 10.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- OM612.965

Engine:- MB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 70-75 <35.0/55.0 Max Fuel

400 250 700 10.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611-962






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 67-72 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPL17/ERAK10S

Manufacturer I.D.:- HYUNDAI 33800-27000

Engine:- D3EA/D4EA






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 67-72 <35.0/55.0 Max Fuel

400 250 700 10.5-11.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS19/ERAK10S


Engine:- G9T-722 / G9T-750 2.2DCi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 57-62 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- OM611-981 OM644-987






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73-77 <35.0/55.0 Max Fuel

400 250 700 13.0-14.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- 1.9 DCi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 64-67 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- Fiat 55192534

Engine:- 192 B / 537 A






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 85-90 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 1.9JTD 8V






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 85-90 <35.0/55.0 Max Fuel

400 250 700 8.5-9.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- VW 057130276H

Engine:- AKF3.3TDi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 62-67 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM668-940






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 56-60 <35.0/55.0 Max Fuel

400 250 700 10.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPL17/ERAK20S

Manufacturer I.D.:- OPEL 97300091

Engine:- Z17DTL






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 50-55 <35.0/55.0 Max Fuel

400 250 700 15.0-16.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 1.9JTD 8V






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 80-85 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611-962 / OM612-962






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 70-72 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFL19/ZEREAK10S

Manufacturer I.D.:- MWM 94 070 46 4 0024

Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 80-85 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS17/ZEREK10S


Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 52.5-57.5 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak


1000 1000 700 N/A - - Purge System & Check for

Leaks

1500 1350 900 83-88 <35.0 55.0 Max Fuel

400 250 700 12-16 <20.0 9.0 Idle

2000 1350 Run pump only N/A <12.5 25.0 Seat Test

400 150-250 700 N/A - - S.O.I

Start of Injection 1) Stop test bench. 2) Reduce rail pressure on S3000 to zero. 3) Remove fuel connection T031-3052. 4) Close protective cover. 5) Run test bench to 400RPM and increase rail pressure slowly until atomised fuel can just be




TEST DATA

INJECTOR DATA

PART No: 0 445 110 131

TYPE: CR/IPS17/ZEREK10S

EXCHANGE: 0 986 435 084

O.E.M. REF: BMW 13 53 7 787 234

ENGINE: 30 6 D2 3.0d 110/150/160 KW

TEST CONDITIONS


TEST OIL: ISO 4113





Engine:- 1.4HDi 8HX/8HZ






TEST DATA


Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR.


Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 41-45 <35.0/55.0 Max Fuel

400 250 700 11.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFL17/ZEREK20S

Manufacturer I.D.:- FORD 3M5Q 9F593 CA

Engine:- 1.6 TDCI






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 47-50 <35.0/55.0 Max Fuel

400 250 700 5.0-6.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD

Injector Designation:- 0 445 110 139/140



Engine:- OM646-982






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 81-86 <35.0/55.0 Max Fuel

400 250 700 11.5-12.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- G9U-724 / G9U-754 2.5DCi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 92-95 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- F9Q 820






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 64-69 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 20 4 D 4 1.8D






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 55-60 <35.0/55.0 Max Fuel

400 250 700 5.0-7.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 70-75 <35.0 <55.0 Max Fuel

400 250 700 8-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 156 (155)

TYPE: CR/IPS19/ZERES20S

O.E.M. REF: MERCEDES BENZ

ENGINE: OM646.951/961 + VARIOUS

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- VW 057 130 277 L

Engine:- ASE 4.0 TDI






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 75.0-80.0 <35.0/55.0 Max Fuel

400 250 700 8.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPL17/ZEREAK20S


Engine:- Z19 DTH






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 95-99 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 97-103 <35.0 55.0 Max Fuel

400 250 700 4-7 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 161

TYPE: CR/IFL17/ZEREA20S

EXCHANGE: 0 986 435 091

O.E.M. REF: BMW

ENGINE: 204D4, 306D2

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 87-93 <35.0 <55.0 Max Fuel

400 250 700 8-12 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 165 (0 986 435 103)

TYPE: CR/IPL19/ZEREK20S

O.E.M. REF: VAUXHALL/OPEL

ENGINE: 1.9 CDTI



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 62-68 <35.0 <55.0 Max Fuel

400 250 700 7-11 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 166-167



ENGINE: A160, A180, A200 CDI

B180, B200 CDI


Type Designation:- CR/IPL17/ZEREK20S

Manufacturer I.D.:- NISSAN 16600 DB 000

Engine:- 1.6 HDi -






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 95-100 <35.0/55.0 Max Fuel

400 250 700 6.0-7.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 112-118 <35.0 55.0 Max Fuel

400 250 700 6-9 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 169


EXCHANGE: -

O.E.M. REF: RENAULT 3.0L

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 54-60 <35.0 <55.0 Max Fuel

400 250 700 9-11 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 174

TYPE: CR/IPL21/ZERES20S

O.E.M. REF: OPEL

ENGINE: 1.7 CDTi

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPl17/ZEREK20S

Manufacturer I.D.:- OPEL 897 363 812

Engine:- OM648






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System

2000 1500 1200 N/A - Check for

1500 1350 900 58-64 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- OM648






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 64-70 <35.0/55.0 Max Fuel

400 250 700 10.0-12.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 64-68 <35.0 <55.0 Max Fuel

400 250 700 10-12 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 181

TYPE: CR/IPS19/ZEREAK10S

O.E.M. REF: MERCEDES SPRINTER/VITO

ENGINE: 2.2/2.7L




Engine:- Z13 DTH






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 68-72 <35.0/55.0 Max Fuel

400 250 700 7.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- HYUNDAI 33800 4A100

Engine:- D4CB 2.5Lt






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 88.0-93.0 <35.0/55.0 Max Fuel

400 250 700 8.0-10-0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 1.3JTD 8V






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 80-85 <35.0/55.0 Max Fuel

400 250 700 7-9 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- PSA 1980-H3

Engine:- 1.6 HDi - FORD 1.6 TDCi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 52-55 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Engine:- OM611-981 OM644-987






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73-77 <35.0/55.0 Max Fuel

400 250 700 13.0-14.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Manufacturer I.D.:- 647 070 00 87

Engine:- OM646.982






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73-76 <35.0/55.0 Max Fuel

400 250 700 12.0-13.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 57-63 <35.0 <55.0 Max Fuel

400 250 700 8-12 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 196

TYPE: CR/IPL19/ZEREAK10S


ENGINE: A SERIES, A160/170 CDI



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 68-72 <35.0 55.0 Max Fuel

400 250 700 8-10 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 201 / 202



ENGINE: 2.2L

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD




Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 68-74 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 80-86 <35.0 <55.0 Max Fuel

400 250 700 9-13 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 209

TYPE: CR/IFL17/ZEREAK20S

O.E.M. REF: BMW

ENGINE: 118d, 318d 2.0L

325d, 525d 3.0L



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 83-88 <35.0 <55.0 Max Fuel

400 250 700 7-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 212


O.E.M. REF: BMW 5 SERIES

05/2004>03/2007

ENGINE: 2.5L



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 108-113 <35.0 55.0 Max Fuel

400 250 700 5-8 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 213


EXCHANGE: -

O.E.M. REF: FIAT 55192740

ENGINE: 939 A 3000 2.4JTD 20V

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 44-48 <35.0 55.0 Max Fuel

400 250 700 4-6 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 215


EXCHANGE: -

O.E.M. REF: 23670-33030

ENGINE: TOYOTA

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- BMW 13 53 7793836

Engine:- 30 6 D2 / 20 4 D4






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 80-85 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 72-77 <35.0 55.0 Max Fuel

400 250 700 6-9 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 230


O.E.M. REF: RENAULT/SUZUKI

ENGINE: 1.9L, F9Q

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 60-68 <35.0 <55.0 Max Fuel

400 250 700 10-14 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 236

0 986 435 145


O.E.M. REF: HONDA

ENGINE: 2.2 CDTI



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 100-110 <35.0 55.0 Max Fuel

400 250 700 12-16 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 237/238


O.E.M. REF: DB 646 070 07 87

ENGINE: OM646-966

TEST CONDITIONS


TEST OIL: ISO 4113





Manufacturer I.D.:- PSA 1980 H2

Engine:- 9HX 1.6 HDi






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 47-50 <35.0/55.0 Max Fuel

400 250 700 9.0-1.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- FIAT/OPEL 55198218

Engine:- 1.9 CDTI 150 HP






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 95-100 <35.0/55.0 Max Fuel

400 250 700 7.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 107-112 <35.0 <55.0 Max Fuel

400 250 700 6-8 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

400 400 60 0.2-3.0 - - Pre Injection





TEST DATA

INJECTOR DATA

PART No: 0 445 110 248

TYPE: CR/IPL21/ZERES20S

O.E.M. REF: IVECO 504088823

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113





Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 62-67 <35.0 55.0 Max Fuel

400 250 700 6-9 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 250


O.E.M. REF: FORD RANGER/MAZDZA 4x4

ENGINE: 2.5L TURBO

TEST CONDITIONS


TEST OIL: ISO 4113





Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 77-82 <35.0 <55.0 Max Fuel

400 250 700 8-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

- - - - - - Pre Injection





TEST DATA

INJECTOR DATA

PART No: 0 445 110 251

TYPE: CR/IPL21/ZEREZ20S


ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 64-71 <35.0 <55.0 Max Fuel

400 250 700 6-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

- - - - - - -





TEST DATA

INJECTOR DATA

PART No: 0 445 110 252


O.E.M. REF: PEUGEOT/CITROEN

ENGINE: 1.4HDI

TEST CONDITIONS


TEST OIL: ISO 4113





Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 98-102 <35.0 <55.0 Max Fuel

400 250 700 8-11 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 258


O.E.M. REF: HYUNDAI / KIA

ENGINE: 2.0L




Engine:- 182 B 4000 1.9 JTD






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 50-55 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 42-48 <35.0 <55.0 Max Fuel

400 250 700 5-9 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 262


O.E.M. REF: TOYOTA

ENGINE: 1.4 D4D


Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables T031-3201 Close protective cover.

Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 81-86 <35.0 <55.0 Max Fuel

400 250 700 11.5-12.5 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 263-264


O.E.M. REF: MERCEDES-BENZ VITO, VIANO

ENGINE: 2.1L


Type Designation:- CR/IPL19/ZEREAK20S

Manufacturer I.D.:- NISSAN

Engine:- 2.5






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 95-100 <35.0/55.0 Max Fuel

400 250 700 10.5-12.5 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:- 30 6 D1






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 69-72 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 97-105 <35.0 <55.0 Max Fuel

400 250 700 5-7 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 270


O.E.M. REF: VAUXHALL/OPEL/CHEVROLET

ENGINE: 2.0 CDTI / CDRI



Manufacturer I.D.:-IVECO 5040887755

Engine:- FIAE 0481F Daily 2.3






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 83-90 <35.0/55.0 Max Fuel

400 250 700 6.0-7.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 108-112 <35.0 <55.0 Max Fuel

400 250 700 8-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 275


O.E.M. REF: HYUNDAI/KIA

ENGINE: 2.5L

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD




Engine:- 939.A.7000 1.9JTD






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 90-95 <35.0/55.0 Max Fuel

400 250 700 10.0-11.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:- HYUNDAI 33800 4A100

Engine:- D4CB 2.5Lt






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 62-67 <35.0/55.0 Max Fuel

400 250 700 5.0-7.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD




Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 100-110 <35.0/55.0 Max Fuel

400 250 700 9.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 76-80 <35.0 55.0 Max Fuel

400 250 700 9-11 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 286


EXCHANGE: -

O.E.M. REF: -

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 86-92 <35.0 <55.0 Max Fuel

400 250 700 12-16 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 289


O.E.M. REF: BMW116/8D, 316/8D, X1, MINI

ENGINE: 2.0L



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 69-75 <35.0 <55.0 Max Fuel

400 250 700 5-8 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 290 (WAS 126)


O.E.M. REF: HYUNDAI / KIA

ENGINE: 2.0 CRDi

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Manufacturer I.D.:-RENAULT 8200606383

Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 58-62 <35.0/55.0 Max Fuel

400 250 700 8.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 68-72 <35.0 55.0 Max Fuel

400 250 700 6-8 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 297

TYPE: CR/IFL17/ZEREK20S

EXCHANGE: 0 986 435 150

O.E.M. REF: PEUGEOT/CITROEN

ENGINE: 1.6 HDi

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 108-116 <35.0 <55.0 Max Fuel

400 250 700 8-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 298


O.E.M. REF: VOLVO V70, V80,

ENGINE: 2.4L



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 95-100 <35.0 <55.0 Max Fuel

400 250 700 6-9 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 299


O.E.M. REF: ALFA/FIAT/LANCIA

ENGINE: 2.0L JTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 87-93 <35.0 <55.0 Max Fuel

400 250 700 8-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 300


O.E.M. REF: ALFA ROMEO, FIAT, LANCIA

ENGINE: 1.6 JTD




Engine:- 939 A 9000 2.4 JTD 20v






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 105-110 <35.0/55.0 Max Fuel

400 250 700 8.0-10.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:-

Manufacturer I.D.:-

Engine:-






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 73.0-77.0 <35.0/55.0 Max Fuel

400 250 700 8.0-9.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables T031-3003 Close protective cover.

Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 80-88 <35.0 <55.0 Max Fuel

400 250 700 6-10 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 319-320


O.E.M. REF: HYUNDAI 1.4 & 1.6/KIA 1.6

ENGINE: 1.4CRDI/1.6CRDI



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 117-122 <35.0 <55.0 Max Fuel

400 250 700 6-8 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 327


O.E.M. REF: VAUXHALL/OPEL

ENGINE: 2.0L



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 105-110 <35.0 <55.0 Max Fuel

400 250 700 4-7 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

400 400 60 0.2-3.5 - - Pre Injection





TEST DATA

INJECTOR DATA

PART No: 0 445 110 338

TYPE: CRI 2.2

O.E.M. REF: RENAULT

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 75-82 <35.0 55.0 Max Fuel

400 250 700 6-10 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 110 340


O.E.M. REF: FORD, CITROEN, PEUGEOT

ENGINE: 1.6 TDCI, 1.6 HDI

TEST CONDITIONS


TEST OIL: ISO 4113





Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 80-86 <35.0 <55.0 Max Fuel

400 250 700 9-13 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 351


O.E.M. REF: FORD KA, FIAT PUNTO, LANCIA,

ALFA ROMEO MITO

ENGINE: 1.3 TDCI, 1.3 JTD, 1.3 MULTIJET



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 71-77 <35.0 <55.0 Max Fuel

400 250 700 7-11 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 352-353


O.E.M. REF: FORD FOCUS

ENGINE: 1.6 TDCI 12/07>12/11



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 92-97 <35.0 <55.0 Max Fuel

400 250 700 11-14 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I




TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

INJECTOR DATA

PART No: 0 445 110 369

TYPE: CRI 2.5

O.E.M. REF: AUDI/VW/SEAT/SKODA

ENGINE: 2.0L TDI



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 104-109 <35.0 <55.0 Max Fuel

400 250 700 6-8 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

400 400 60 0.2-4.0 - - Pre Injection





TEST DATA

INJECTOR DATA

PART No: 0 445 110 375

TYPE: -

O.E.M. REF: -

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



1500 1350 900 78-83 <35.0 <55.0 Max Fuel

400 250 700 10-12 <20.0 <9.0 Idle


400 150-250 700 N/A - - S.O.I

400 400 40 0.2-4.0 - - Pre Injection





TEST DATA

INJECTOR DATA

PART No: 0 445 110 414

TYPE: CRI 2.5

O.E.M. REF: -

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD


Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables.(T031-3003R) Attach Bosch return pipe (0 986 612 922). Switch S3000 to Piezo. Close protective cover.

NB:- IT IS ESSENTIAL THAT PIEZO INJECTORS HAVE A CAPACITANCE TEST CARRIED OUT BEFORE CONNECTING TO S3000 AS SEVERE DAMAGE COULD OCCUR TO THE ELECTRONICS IF FAULTY INJECTORS ARE TRIGGERED.

Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 105-115 <40.0 60.0 Max Fuel

1000 1450 900 72-82 Mid Range

1000 1450 700 52-62 - - Low Speed

1000 500 700 20-25 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 007


O.E.M. REF: -

ENGINE: M9R

TEST CONDITIONS


TEST OIL: ISO 4113


CAPACITANCE: 2.1-3.1 Uf @ 20°C


TEST DATA

MERLIN D

IESEL S

YSTEMS LTD


Remove all washers from injectors. Fit injectors to rack. Fit injector pipe. Attach injector cables (T031-3003R). Attach Bosch return pipe (0 986 612 922). Switch S3000 to Piezo. Close protective cover.


Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 107-117 <40.0 60.0 Max Fuel

1000 1450 900 75-84 Mid Range

1000 1450 700 54-60 - - Low Speed

1000 500 700 20-25 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 025


O.E.M. REF: PSA

ENGINE: 2.2L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

MERLIN D

IESEL S

YSTEMS LTD




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 112-116 <40.0 60.0 Max Fuel

1000 1450 900 78-82 Mid Range

1000 1450 700 54-60 - - Low Speed

1000 500 700 22-24 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 028


O.E.M. REF: VW

ENGINE: 2.5L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

MERLIN D

IESEL S

YSTEMS LTD




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 98-108 <40.0 60.0 Max Fuel

1000 1450 900 80-86 Mid Range

1000 1450 700 56-63 - - Low Speed

1000 500 700 15-20 Idle

400 150-250 700 N/A S.O.I

Start of Injection Stop Test Bench. Reduce Rail Pressure on S3000 to Zero. Remove Fuel Connection T031-3052. Close Protective cover. Run Test Bench to 400RPM. Increase Rail pressure slowly until atomised fuel can just be seen emitting from nozzle holes. Rail pressure should be 150-200BAR.


INJECTOR DATA

PART No: 0 445 115 042


O.E.M. REF: L/ ROVER FREELANDER 2 TD4

ENGINE: 2.2L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 107-117 <40.0 60.0 Max Fuel

1000 1450 900 75-84 Mid Range

1000 1450 700 54-60 - - Low Speed

1000 500 700 22-27 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 063 (026)


O.E.M. REF: CHRYSLER/JEEP/MERCEDES

ENGINE: 3.0L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 100-110 <40.0 60.0 Max Fuel

1000 1450 900 65-75 Mid Range

1000 1450 700 45-55 - - Low Speed1000 500 700 20-25 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 068 (069,032,033)


O.E.M. REF: MERCEDES SPRINTER VITO

ENGINE: 2.1L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 110-120 <40.0 60.0 Max Fuel

1000 1450 900 75-85 Mid Range

1000 1450 700 55-65 - - Low Speed

1000 500 700 22-27 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 070

TYPE: -

O.E.M. REF: BMW 3.0

ENGINE: 2.1L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA

MERLIN D

IESEL S

YSTEMS LTD




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 117-123 <40.0 60.0 Max Fuel

1000 1450 900 78-82 Mid Range

1000 1450 700 58-62 - - Low Speed1000 500 700 24-28 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 115 078


O.E.M. REF: AUDI A8, VW

ENGINE: 3.0 TDI V6

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 165-175 <40.0 60.0 Max Fuel

1000 1450 900 78-88 Mid Range

1000 1450 700 57-63 - - Low Speed

1000 500 700 17-23 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 116 001


O.E.M. REF: BMW 120D, 320D, 520D, X3

ENGINE: 2.0 L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 115-125 <40.0 60.0 Max Fuel

1000 1450 900 83-93 Mid Range

1000 1450 700 60-68 - - Low Speed

1000 500 700 12-17 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 116 022


O.E.M. REF: AUDI/VW

ENGINE: 2.7TDI, 3.0TDI

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 103-112 <40.0 60.0 Max Fuel

1000 1450 900 77-84 Mid Range

1000 1450 700 57-63 - - Low Speed

1000 500 700 15-24 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 116 029 (030)


O.E.M. REF: AUDI/SEAT/SKODA/VW

ENGINE: 2.0 TDI

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA




Pump Speed RPM

Rail Pressure

BAR

Pulse Width

Delivery cc/1000

Max Back Leak

cc/1000 cc/min

Comments


1000 1450 1200 105-115 <40.0 60.0 Max Fuel

1000 1450 900 68-76 Mid Range

1000 1450 700 45-53 - - Low Speed

1000 500 700 18-23 Idle

400 150-250 700 N/A S.O.I



INJECTOR DATA

PART No: 0 445 116 059 (019)

TYPE: CR13-18, (019 = CR13.2)

O.E.M. REF: FIAT DUCATO/IVECO DAILY

ENGINE: 3.0L / 2.3-3.0L

TEST CONDITIONS


TEST OIL: ISO 4113




TEST DATA


Type Designation:- CR/IPS21/ZIREK10S

Manufacturer I.D.:- IVECO 500313105

Engine:- 8140-43






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 92-97 <35.0/55.0 Max Fuel

400 250 700 16.0-19.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IPL32ZIRIS10S

Manufacturer I.D.:- RVI 50 10 412 093

Engine:- 420DCi 303 Kw >2001






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 150-165 <35.0/55.0 Max Fuel

400 250 700 25.0-28.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Remove all washers from injectors. Fit injectors to rack. Fit injector pipes. Attach injector cables T031-3901. Close protective cover.

Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 82-87 <35.0 55.0 Max Fuel

400 250 700 12-18 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 007

TYPE: CR/IFS26/ZIRIS10S

O.E.M. REF: CDC 4897271

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 70-75 <35.0 55.0 Max Fuel

400 250 700 13-15 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 011



ENGINE: F1AE-0481

TEST CONDITIONS


TEST OIL: ISO 4113




Type Designation:-

Manufacturer I.D.:-

Engine:- ISB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 115-125 <35.0/55.0 Max Fuel

400 250 700 12.0-13.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFL26/ZIRIS10S


Engine:- CSC ISB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 100-110 <35.0/55.0 Max Fuel

400 250 700 12.0-14.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:-

Manufacturer I.D.:-

Engine:- QSB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 155-167 <35.0/55.0 Max Fuel

400 250 700 5.0-7.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 82-87 <35.0 55.0 Max Fuel

400 250 700 8-12 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 036


O.E.M. REF: IVECO DAILY

ENGINE: 3.0 L

TEST CONDITIONS


TEST OIL: ISO 4113





Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 100-110 <35.0 55.0 Max Fuel

400 250 700 8-12 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 040

TYPE: CR/IPL26/ZIRIS10S

O.E.M. REF: -

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFl26/ZIRIS20S


Engine:- QSB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 100-110 <35.0/55.0 Max Fuel

400 250 700 13.0-15.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD


Type Designation:- CR/IFS26/ZIRIS20S


Engine:- QSB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 100-110 <35.0/55.0 Max Fuel

400 250 700 15.0-17.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 95-100 <35.0 55.0 Max Fuel

400 250 700 12-14 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 064


O.E.M. REF: RENAULT

ENGINE: -

TEST CONDITIONS


TEST OIL: ISO 4113



MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 68-72 <35.0 55.0 Max Fuel

400 250 700 12-16 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 073

TYPE: CR/IFL19/ZEREK30S

O.E.M. REF: MITSUBISHI

ENGINE: 3.0 L

TEST CONDITIONS


TEST OIL: ISO 4113





Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 118-125 <35.0 55.0 Max Fuel

400 250 700 22-26 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 098


O.E.M. REF: MAN

ENGINE: 4.6, 6.9 L

TEST CONDITIONS


TEST OIL: ISO 4113




Type Designation:-

Manufacturer I.D.:-

Engine:- ISB






TEST DATA




Pump Speed RPM

Rail Pressure BAR



Comments

1000 1000 1200 N/A - Purge System


1500 1350 900 75.0-80.0 <35.0/55.0 Max Fuel

400 250 700 10.0-13.0 <20.0/9.0 Idle


400 150-250 700 N/A - S.O.I

MERLIN D

IESEL S

YSTEMS LTD



Pump Speed RPM

Rail Pressure

BAR


cc/1000

Max Back Leak



Leaks

1500 1350 900 178-188 <35.0 55.0 Max Fuel

400 250 700 12-16 <20.0 9.0 Idle


400 150-250 700 N/A - - S.O.I





TEST DATA

INJECTOR DATA

PART No: 0 445 120 217


O.E.M. REF: MAN TRUCK

ENGINE: 10.5 L

TEST CONDITIONS


TEST OIL: ISO 4113



TEST DATA - Merlin Diesel Systems Ltd · Mount Suitable Test Pump Test Oil Specification- ISO 4113...

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Transcript of TEST DATA - Merlin Diesel Systems Ltd · Mount Suitable Test Pump Test Oil Specification- ISO 4113...