Tender PMC-Mauda 11 PART-2

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

PART - 2

FINANCIAL BID

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Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

PART - 2

FINANCIAL BID

SCHEDULE (BILL OF QUANTITIES)

NAME OF WORK:- “Supply, Installation, Testing & Commissioning of Indoor and Outdoor gears of Signalling & Telecommunication system including Electronic Interlocking system for private Railway siding taking off from Chacher Railway station to In-Plant yard of NTPC Mauda Super Thermal Power project (Maharashtra)” POINTS TO BE NOTED WHILE QUOTING RATES 1) Tender has been invited on Percentage Rate basis, percentages on the Estimated Cost (whether above or below) are to be quoted for each of the Schedules.

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(+) or (In fig.)(-)

Plus or (in words) minus

i)

ii)

iii)

iv) DATE

v) PLACE

Total Cost 105241390

SIGNATURE OF AUTHORIZEDSIGNATORY OF TENDERER

NAME OF SIGNATORY

NAME AND SEAL OF TENDERER

Name of Work - SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF INDOOR AND OUTDOOR SIGNALLING GEARS INCLUDING ELECTRONIC INTERLOCKING SYSTEM FOR PRIVATE RAILWAY SIDING TAKING OFF FROM CHACHER RAILWAY

STATION TO INPLANT YARD OF MAUDA SUPER THERMAL POWER PROJECT, MAUDA (Maharastra).

PART - 2 SCHEDULE (BILL) OF QUANTITIES(PERCENTAGE RATE TENDER)

Schedule -2 Execution of Works 10251464.24

Schedule -1 Supply of Materials 94989925.66

Abstract of Cost

Schedule Description Estimated Cost (Rs.)

Percentage above (+) or below (-) the Estimated Cost as quoted. Total Quoted

Amount in Figs.(Rs.)

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Supply of Electronic Interlocking (EI) System complete with warm/hot standby, confirming to RDSO Specification No. RDSO/SPN/192/2005 with latest amendments and to suit the attached Technical specifications para 3.1 and Reception yard signalling plan. Scope of supply against this item includes all the indoor equipments necessary for successful functioning of EI system, mainly consist of but not limited to followings confirming to attached Technical specifications para 3.1 - 1. Microprocessor equipment.2. I/O cards with card cage and motherboard.3. Power supply cards.4. All types of connectors and couplers as required.

RDSO to inspect following:1. All the components of EI equipment (as per cross approval certificate).2. All type of relays. All materials other than above shall be inspected by employer’s representative.

System 1 11536159.80 11536159.80

Inspection By

INDOOR SUPPLY

Rate (IN `)Total Qty. Amount

(IN `)

Name of Work - SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF INDOOR AND OUTDOOR SIGNALLING GEARS INCLUDING ELECTRONIC INTERLOCKING SYSTEM FOR PRIVATE RAILWAY SIDING TAKING OFF FROM CHACHER RAILWAY STATION TO INPLANT YARD OF

MAUDA SUPER THERMAL POWER PROJECT, MAUDA (Maharastra). SCHEDULE - 1 (SUPPLY OF MATERIALS)

1

Sl. No. Description Unit

yp p q5. Domino type Control & indication panel.6. Industrial grade PC & VDU for operator interface.7. maintenance VDU console with Laser printer at panel building.8. All types of relays required for interfacing.9. Relays and timers required for system changeover circuit (not applicable in case of Hot Stand By system). 10. ECRs suitable for LED signal lamps.11. DC-DC convertors (input voltage 110 V DC and output voltage as required)12. All types of indoor wires as required.13. All types of indoor terminals and fuses as required except terminals for main CTR.

p

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Inspection By Rate (IN `)Total Qty. Amount

(IN `)Sl. No. Description Unit

14. Racks for mounting EI equipments and interfacing relays.15. Termination rack for indoor cables.16. Fixtures, mounting arrangements, Ladders for wire run and other accessories as required.17. Softwares used for designing, configuration, maintenance, data logging and fault diagnosis of EI system. 18. Protective devices like lightning protectors for DC and AC supplies, isolator/convertor for serial communication etc. 19. Documents and manuals as per RDSO/SPN/192/2005 para 10.1 in three sets. 20. Ring Earthing and EMI shielding of EI room.21. Any other item contractor feels neccessary.Note: 1. Supply of Optic Fibre Cable, 60Cx1mm indoor cable, IPS, 24 V point group relays, KLCR, Main Cable Termination Rack & terminals for Outdoor cables and relay rack for mounting point group relays are not included in this item. 2. Scope of supply shall not be limited to BoM given along with offer p pp y g gand all the materials neccessary for successful commissioning of system shall be supplied without any extra cost in addition to the price offered for this item.

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Supply of Electronic Interlocking (EI) System complete with warm/hot standby, confirming to RDSO Specification No. RDSO/SPN/192/2005 with latest amendments to suit the attached Technical Specifications para 2.1, 3.1 and In-plant Yard signalling plans with distributed interlokings at Panel building and one EI HUT interconnected by optical fibre cable on ring topology. Scope of supply against this item includes all the indoor equipments necessary for successful functioning of EI system, mainly consist of but not limited to followings confirming to attached Technical specifications para 3.1 - 1. Microprocessor equipment.2. I/O cards with card cage and motherboard.3. Power supply cards.4. All types of connectors and couplers as required.5. Modems and optical switches as required for communication between two EI equipments over OFC. 6. Domino type Control & indication panel.7. Industrial grade PC & VDU for operator interface.

System2 1 17043468.20 17043468.20RDSO to inspect following:1. All the components of EI equipment (as per cross approval certificate).2. All type of relays. All materials other than above shall be inspected by employer’s representative.

g p8. Maintenance VDU console with Laser printer at panel building and EI Hut.9. All types of interfacing relays.10. Relays and timers required for system changeover circuit (not applicable in case of Hot Stand By system). . 11. ECRs suitable for LED signal lamps.

12. DC-DC convertors (input voltage 110 V DC and output voltage as required)13. All types of indoor wires as required.14. All types of indoor terminals and fuses as required except terminals for main CTR.

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15. Racks for mounting EI equipments and interfacing relays.16. Termination rack for indoor cables.17. Fixtures, mounting arrangements, Ladders for wire run and other accessories as required.18. Softwares used for designing, configuration, maintenance, data logging and fault diagnosis of EI system. 19. Protective devices like lightning protectors for DC and AC supplies, isolator/convertor for serial communication etc. 20. Documents and manuals as per RDSO/SPN/192/2005 para 10.1 in three sets. 21. Ring Earthing and EMI shielding of EI room and EI Hut.22. Any other item contractor feels neccessary.Note: 1. Supply of Optic Fibre Cable, 60Cx1mm indoor cable, IPS, 24 V point group relays, KLCR, Cable Termination Rack & terminals for Outdoor cables and relay rack for mounting point group relays are not included in this item. 2. Scope of supply shall not be limited to BoM given along with offer p pp y g gand all the materials neccessary for successful commissioning of system shall be supplied without any extra cost in addition to the price offered for this item.

3 Supply of essential spares to the extent of 10% subject to minimum of one, for all types of cards/modules, card cage, operating/maintanance PC, connectors /couplers, fuses, relays, timers etc. used in the EI system. It shall include spares for all type of LEDs, Buttons & Dominos used in control&Indicaton panel. List of spares to be supplied with unit rates should be given by the tenderer along with offer.

RDSO to inspect following:1. All the components of EI equipment (as per cross approval certificate).2. All type of relays. All materials other than above shall be inspected by employer’s representative.

Lot 1 2037860.00 2037860.00

4 Supply of Laptop based work station of latest configuration for data inputs, simulation and functional testing, diagnostics, trouble shooting and configuration of EI system, complete with necessary softwares preloaded.

consignee No. 3 63449.10 190347.30

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5 Supply of Documents and Manuals of EI System(i) Engineer level - Technical & System Manual for Diagnostic & Trouble

shooting for Repair Center.consignee Set 18 3542.25 63760.58

(ii) Higher Management level - Functioning and system over view. consignee Set 18 3542.25 63760.58

6 Supply of Hard & soft copy of following indoor completion drawings of Reception yard and In-Plant Yard after RITES approval. (This item includes supply of two sets of drawings for approval by RITES and one copy of each drawing on good quality 7.5 micron polyster film after final signatures) 1) Selection table, 2) Vital & non-vital I/O Bit Chart, 3) EI configuration diagram, Equipment layout plan, Relay disposition chart. 4) Front plate diagram of control/indication panel. 5) Application logic 6) Interface circuit with contact analysis. 7) Equivalent circuit of application logic

consignee Set 12 56941.17 683294.10

7) Equivalent circuit of application logic.

7 Supply and fixing of description boards made of ply 6 mm thick with laminated trouble shooting chart fixed on it and 1"x1" wooden batten fitted all round on the rear as per instruction of the Engineer. All the materials to be supplied by contractor.

consignee Square meter

6 580.78 3484.69

8 Supply of Instruments / Tool Kits*(i) Tool kits and Measuring Instruments for Technicians /Junior Engineers

for testing & maintenance and repair at site as specified by Original Equipment Manufacturer.

consignee Set 3 33224.26 99672.77

(ii) Instrument & Tool Kit required for Trouble Shooting & Repairing as specified by Original Equipment Manufacturer.

consignee Set 2 33224.26 66448.51

* Above items at Sl. No. 8 (i) & (ii) includes suitable cabinet for storing tools to ensure longer life.

9 Preparation and supply of station working rule (SWR) and SWR diagram as per SEC Railway practice. The item includes supply of two sets of drawing and writeup for approval. Contractor will supply completion SWR with SWR diagram and two CDs after final commissioning of the station.

Consignee Set 8 3000.00 24000.00

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10 Relay, point contactor unit along with base plate, Non-AC Immune, plug-In type and capable of controlling Electric point machine operating on 110V DC conforming to IRS:S 46, IRS:S 34 & IRS:S 23 with latest amendment (as applicable) and firm's specification. The unit shall consist of N/R relay (Double wound DC neutral line relay), XR relay (DC Neutral relay). W(N)R/W(R)R - mechanically interlocked relay & WCR (Heavy duty contactor relay with 16 Ampere breaking capacity). All the above relays shall be mounted on pre-wired base plate.

RDSO No. 33 6832.98 225488.34

11 Key lock relay (KLCR) with 1 No. K 50 (N) relay to operate on 24V DC, 4F/4B contacts confirming to IRS:S-46, IRS:S 34 & IRS:S 23 (as applicable) and firm's specification. Crank handle keys to be provided with different ward combination for each crank handle group and matching sockets on the point machines.

Consignee No. 18 7156.84 128823.20

12 Supply of Fibre Distribution Management System, 19" rack mountable for 2x24 fibre OFC with connector, patch cord & pigtails as per specn. No. RDSO/SPN/TC/ 37/2000 (Ver. 3) with latest amendment suitable f t i ti f 2 24 fib OFC

RDSO No. 4 55234.10 220936.40

for termination of 2x24 fibre OFC.13 Relay Rack assembly complete with fixtures for mounting point group

relays in EI Hut with all accessories like scaffolding, ladder, runway for indoor cables/wires alongwith mounting arrangement as per drg. No. RITES/SIG/GEN/006A-07.

Consignee No 8 12491.97 99935.74

14 Fuse block made of PBT as per Specn.No. IRS-S-75/2006(Rev.2) and Drg.No. SA-23748 .

Consignee No. 651 77.70 50580.75

15 Non deteriorating type fuses as per IRS-S-78/92 with latest amendment. Rating 2Amps-450Nos, 4Amps-151Nos, 16Amps-50Nos. Consignee

No. 651 76.10 49537.85

16 Supply and Installation of Modular cable sealing system, for cable entries in to relay room based on multidiameter technology. Roxtec make Galvanized Frame G 6x3 or similar with EPDM Module, Stay Plate, Wedge, Assy gel etc. complete with all mounting/fixing accessories and modules.

Consignee Set 3 63058.60 189175.80

17 Supply of VHF transreceiver set simplex, 25 watt similar to Motorola model no. GM 338 with suitable antenna attached to 12 feet support pipe and 30M RF cable. This shall also include the Power supply for 25W radio (12V/15Amp) with Sealed maint. Free battery (65AH) and one BNC to VHF adapter. This item shall comply to technical specification para.-16.0.

Consignee No. 2 28487.67 56975.34

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18 Supply of VHF mobile transreceiver simplex, 5 watt similar to Motorola model no. GP 328 with rechargeable battery. This will include battery charger, one rechargeable spare battery and two spot frequencies for 5W and 25W radios. (supplier shall obtain spot frequencies from WPC for NTPC). This item shall comply to technical specification para.-16.0.

Consignee No. 20 15845.68 316913.61

19 Supply of true RMS Industrial Digital Multimeter Fluke Make Model - 289.

Consignee No 3 48128.47 144385.42

20 Supply of Automatic fusion splicing machine fully automatic RTC microprocessor controlled (Arc fusion type) with automatic selection of fusion current and warm image processing with video display, heat oven, fibre cleaver, stripping tool, battery backup, sufficient no. of splice protection sleeves and isopropy alcohol to be used for splicing as per TEC spec. no. G/ OSM-01/02 May'99 with latest amendments, if any.

Consignee No 1 477296.58 477296.58

21 Cable unarmoured PVC insulated multi core unseathed with plain annealed copper conductor as per colour coding scheme of Raliways annealed copper conductor as per colour coding scheme of Raliways in accordance with Specification No: IRS-S-76/89 with Amendement -2 or latest-

i) 60 C x 1 mm dia. RDSO Km 1 279393.76 279393.76

22 SMPS based Integrated Power Supply as per RDSO Specification No. RDSO/SPN/165/2004 with latest ammendment & as per technical specification para.-7.1 alongwith VRLA Battery Bank of 200AH Confirming to RDSO Spec. No. IRS:S93/96(A) Amndt.-1 or latest & Battery rack (IPS Configuration shall be as per Fig.-8 of TS para 7.1)

RDSO No. 2 1181341.86 2362683.73

23 SMPS based Integrated Power Supply as per RDSO Specification No. RDSO/SPN/165/2004 with latest ammendment & as per technical specification para.-7.1 alongwith VRLA Battery Bank of 200AH Confirming to RDSO Spec. No. IRS:S93/96(A) Amndt.-1 or latest & Battery rack (IPS Configuration shall be as per Fig.-9 of TS para 7.1)

RDSO No. 1 954392.13 954392.13

24 Supply and Installation of single phase DG set 10 KVA, CPCB approved Kirlosker/Mahindra/Sudhir make as per technical specification para 7.4. with integrated accoustic enclouser.

RITES No. 1 317439.35 317439.35

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25 Supply and Installation of Automatic change-over unit for change-over between three power supply sources of 63 A/230 volts, single phase with provision of manual bypass arrangement. Drawing shall be got approved by Engineer Incharge.

consignee No. 1 83541.51 83541.51

26 Supply and installation of maintenance free single earthing for IPS/MSDAC Equipment as per Fig.-6 of Technical specification para.-3.1.12 (all the materials mentioned in the TS shall be supplied by the contractor including cadmium bronze wire rope for connection between earth electrode and equipment box).

consignee Set 17 27951.00 475167.00

27 Supply & installation of Universal Earth leakage detector of 8 channels (AC/DC) as per RDSO/SPN/256/2002.

RDSO Each 3 153887.32 461661.96

28 Daido type single line tokenless block instruments as per Specn. No. IRS:S-98/2001 Amdt-3 or latest.

RDSO No 4 234874.10 939496.40

29 Block filter unit for block instrument for use in 25KV RE area as per RDSO spec. IRS:S-68/89

RDSO No 4 46975.13 187900.53

30 Supply and fixing of Crank handle Box 1000 x 250 x 150mm made of12 mm thick Teakwood with a glass front and padlocking and sealingarrangement as per standard practice. Pad locks to be supplied bycontractor, all materials i.e. Teakwood, handle, hinges, Glass sheet of3mm thick to be supplied by the contractor. Box to be polished anddescription to be painted as per instructions of Engineer in charge.

Consignee No. 4 5587.78 22351.10

31 Wooden block counter of size 700 mm x 700 mm W x 900 mm H made of teakwood frame & 10 mm /20 mm thick water proof ply with formica finish on top and all four sides having two compartment inside & two doors on opposite sides.

Consignee No. 1 3953.37 3953.37

32 Office Chair of continuous arms having cushened seats and rest T.W. Arm rest size 36" x 21" x 22 approx steel tubular frame gauge of the pipes 25mm dia x 18 gauge with olive green colours, Green stove enamelled "Indian Make". Godrej/Jalaram Make.

Consignee Nos. 16 3267.51 52280.15

33 Office Table of size of table top 1220 mm x 610mm height 750mm with laminated top with 3 drawers on the left hand side and one locker on the right hand side olive brown with Duplicate keys. Olive green colour Godrej Make.

Consignee Nos. 7 13069.40 91485.78

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34 Plain storage almirah with 4 adjustable shelves size 1980mm height, 915mm width, 485mm depth, Godrej Make.

Consignee Nos. 4 14045.54 56182.15

35 Airy Revolving and tilting working cushioned adjustable height chair with arm rests, polished black.The chair has plastic caned seat and back on 25 mmround tubular frame. The base is of pressedsheet metal. Godrej make.Width 700 mm,Depth 700 mm, Height 870 mm, Adjustable seat height 410 mm to 520 mm, Colour Grey.

Consignee Nos. 5 5422.73 27113.64

36 4 door book case of size 1675x840x308mm Godrej make Consignee Nos. 2 13665.96 27331.92

37 Desk type electronic Magento phones as per Spec. No. IRS(S)TC-79/2000.

Consignee Nos. 18 3186.05 57348.81

38 Fire Extinguisher CO2 Type (capacity 5 Kg) Consignee No. 12 4880.70 58568.40

OUTDOOR SUPPLY39 Relay 'Q' series neutral line, AC Immune, plug-in type, Style `QNA1'.

DC Neutral line, 24V, 8F/8B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to BRS:931A, IRS:S 60, IRS:S 34 & IRS:S 23 with latest amendment (as applicable).

RDSO No. 82 3337.14 273645.60

40 Screw less rail mounted 2.5 sq mm 4 conductor, 2 in' 2 out disconnect terminal block front entry cage clamp of wago make or similar. This item includes Supply of marker strips.

Consignee No. 7040 57.02 401402.82

41 Supply of End plate for above item no. 40 wago make or similar. (orange)

Consignee No. 1174 6.20 7273.86

42 Supply of end stopper for above item no. 40 wago make or similar (Grey)

Consignee No. 1174 20.20 23710.41

43 Supply of carrier rails of dimension 35mmX7.5mm, 1mm thickness unsloted type for above item a) wago make or similar. Note: Carrier rail shall be 1mm thick without slot for above blocks. (Length of each piece shall be 42.8 cms/ as per site incharge)

Consignee No. 535 86.77 46419.64

OUTDOOR SUPPLY

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44 PVC insulated armoured, unscreened,underground railway signaling copper conductor cable confirming to RDSO specification No. IRS:S-63/2007 with Amendment -2 or latest of sizes:

a) 2 core x 2.5 sq.mm. RDSO Km 11 82699.25 909691.70

b) 6 core x 1.5 sq.mm. RDSO Km 35 131438.49 4600347.26

c) 12 core x 1.5 sq.mm. RDSO Km 91 222092.47 20099368.44

45 PVC insulated armoured, Unscreened, Underground Power cable, 2x16 sq. mm. Stranded copper conductor confirming to RDSO specification IRS:S-63/2007 with latest amendment and IS 1554 (part-1).

RDSO Km 15 223080.00 3234660.00

46 24 Fibre armoured optic fibre cable monomode as per RDSO specn. No. IRS: TC-55/2006 Rev.-1, with latest amendment.

RDSO km. 15 60535.80 908037.00

47 PVC insulated Railway signalling indoor single core cable as per colour coding scheme of Raliways confirming to RDSO Specification No: IRS-S-76/89 with latest amendment-

i) 16 x 0.2 mm.(Grey) consignee 120 446.00 53519.80

ii) 3 x 0.75 mm. (Red, Green & Black) consignee 35 1370.25 47958.79

iii) 1x6 sq mm. (multistrand flexible wire) consignee 20 2386.13 47722.62

iv) 1x10 sq mm. (multistrand flexible wire) consignee 10 3529.92 35299.17

48 Underground railway jelly filled 6 Quad cable for signalling & telecom installations confirming to IRS: TC-30/2005 (Ver. 1) with latest amendment having 0.9mm dia copper conductor.

RDSO Km. 15 237413.78 3561206.72

49 Straight through Thermo Shrink joining kit suitable for signalling cable 6/12 core 1.5 sq mm. copper conductor.

Consignee No. 15 1550.16 23252.41

50 Thermo Shrink joining kit suitable for 6 QUAD jelly filled cable-straight through specn. No.IRS-S-TC-77/2006, amnd.-1 or latest. Consignee Nos.

s 10 1826.25 18262.53

100 mtr. Coil

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51 Supply of HDPE duct 40/33 mm as per TEC GR No.G/CDS 08/02 Nov.2004 with latest amendment as available. For each Km. of HDPE duct following items are to be supplied a) End plugs-2 No.b) Cable sealing plugs - 2 Nos.C) Plastic couplers slip fit/push fit type-2 No.d) End plugs to be provided along with drum - 2 No.

RITES Km. 15 31718.00 475769.96

52 Half split double wall corrugated (DWC) pipe of HDPE in 2/3 meter length produced out of full round DWC pipes as per IS:14930 part-II marked on it. This item includes supply of necessary fixing & coupling arrengement.

(a) Size : 120 mm outer dia. and 103 mm inner dia. RITES Mtrs. 700 183.83 128683.22

(b) Size : 200 mm outer dia. and 175 mm inner dia. RITES Mtrs. 700 348.06 243640.99

53 Non-Split double wall corrugated (DWC) pipe of HDPE Confirming to IS:14930 part-II, with threaded coupler, of following sizes:

(a) Size 120mm outer dia and 103 mm inner dia RITES Mtrs. 1600 165.45 264719.76

(b) Size 200mm outer dia and 175 mm inner dia RITES Mtrs. 800 284.54 227630.61

54 Supply and placing of second class bricks size 225mm x 112mm x 75mm (9 bricks per Mtr.) after laying of cable & refilling the trench by loose soil of 100mm to cover cable.

Consignee No. 50000 2.40 120150.00

55 Galvanised Iron pipe 100 mm dia `B' class,(6 Mtr. Length) as per specn.No.IS-1239, part 1 / 1990. along with threaded coupler (Perforated with 6 mm holes)

RITES No. 62 4940.70 306323.59

56 Supply and fixing of FRP cable route marker as per drg. No. RITES/SIG/GEN/048-08.

Consignee No 300 410.37 123111.92

57 Supply of RFID cable route marker RITES No. 275 2080.00 572000.00

58 Supply of electronic cable fault locater as per TEC specs. RITES No. 1 139725.00 139725.00

59 Colour light signal (2 aspect) complete set as per drg.No.SA - 23003 A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items :

RITES Set 16 27383.66 438138.58

a) Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6-81.

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b) Signal base Cast Iron 140 mm dia. to drg. No. S-2011/M.c) CLS ladder complete with platform and base 4.5 mtrs. long to

drg.No.SA-23153 (Adv.) Alt 1.d) Colour Light Signal Unit 2 Aspect complete with out signal

transformers, lenses & lamps, suitable for 140 mm dia.post as per drg.No.SA - 23003 A/M (Adv.) alt.9 & Specn. IRS-S-26/64.

e) 04 nos. Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78

60 Colour light signal (3 aspect) complete set as per drg.No.SA23002 A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items :

RITES set 6 30061.53 180369.18

a) Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6-81.

b) Signal base Cast Iron 140 mm dia. to drg. No.S-2011/M.

c) CLS ladder complete with platform and base 4.5 mtrs. long to drg.No.SA-23153 (Adv.) Alt 1.

d) Colour Light Signal Unit 3 Aspect complete with out signal ) g g p p gtransformers,lenses & lamps , suitable for 140 mm dia.post as per drg.No.SA - 23002 A/M (Adv.) alt.9 & Specn. IRS-S-26/64.

e) 04 nos. Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78 with latest amendment.

61 Junction type route indicator 1 way complete without lenses, lamp holders and lamps. to IRS-S-66/84 with RDSO drg.No.SA-23401 (Adv.) alt 2 or latest.

RITES No 5 13293.55 66467.75


RITES No 2 17980.05 35960.09


RITES No 2 18367.00 36734.00

64 OFF set bracket for Colour light signal 140mm outside dia. post with 'U' bolt and nuts as per drg No: SA-23080 (adv.) alt. 1.

RITES No 14 1787.75 25028.56

65 Independent shunt signal complete having following items. RITES set 28 8320.31 232968.67

a) Shunt signal post 90 mm dia 1m long to IRS-S-6/81.

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b) Shunt signal surface base 90 mm dia drg.No. S-2011.

c) Position light shunt signal unit without lamp holder unit, lenses & lamps to RDSO drg.No.SA-23840(adv.) ALT-2.

d) 04 nos. anchor bolts for shunt signal (305mm. X 50mm. X 20mm.) to drg.No.SA-110 A/M.

66 Shunt signal dependent type drg No. SA-23840 (adv.) Alt.-1 and S-23845 (adv.) with offset bracket 3½'' dia. to suit 140mm. Outside dia post complete without lenses, lamps & lamp holders.

RITES set 13 6792.08 88297.02

67 Calling on signal unit position light type complete with mounting socket to Drg No. SA-24351 (Adv) or latest, specn. No. IRS-S:10/78, IRS-S:26/64.

RITES set 4 4790.78 19163.12

68 LED signal lighting unit for Junction Type route indicator conforming to Indian Raiway chromaticallity standards & RDSO Specn. No. RDSO/SPN/153/2004 REV.-3 with latest amendment. (This item includes fuses and other accessories required for fixing)

RDSO No 47 5901.36 277363.86

69 LED signal lighting unit for calling on signal conforming to Indian RDSO No 4 9875 37 39501 4869 LED signal lighting unit for calling on signal conforming to Indian Railway chromaticallity standards and RDSO Specn. No. RDSO/SPN/153/2004 REV.-3 with latest amendment. (This item includes fuses and other accessories required for fixing)

RDSO No 4 9875.37 39501.48

70 LED signal lighting unit for Main aspect conforming to Indian Railway chromatically standards and RDSO Specn. No. RDSO/SPN/153/2004 REV.-3 with latest amendment. (This item includes supply of current regulator, Health monitoring unit, audio visual alarm, fuses and other accessories required for fixing).

(b) For Red aspect RDSO No 22 8559.75 188314.43

(c) For Yellow aspect RDSO No 20 8591.54 171830.79

(d) For Green aspect RDSO No 8 9845.09 78760.73

71 LED signal lighting unit for shunt signal conforming to Indian Railway chromatically standards and RDSO Specn. No. RDSO/SPN/153/2004 REV.-3 with latest amendment (This includes fuses and other accessories required for fixing)

RDSO No 109 6172.64 672817.95

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72 Digital Axle Counter single section type equiped for two detection point, monitoring one track section as per RDSO Specn. No. RDSO/SPN/177/2003 ver.-1 with latest ammendments including all the fastening and mounting arrangements.

RDSO Set 12 565084.60 6781015.21

73 Digital Axle Counter single section type equiped for one detection point, monitoring one track section as per RDSO Specn. No. RDSO/SPN/177/2003 ver.-1 with latest ammendments including all the fastening and mounting arrangements.

RDSO Set 1 282542.30 282542.30

74 Tool kit for Digital Axle Counter as specified by Original Equipment Manufacturer

Consignee No. 2 71510.18 143020.35

75 Track feed battery charger 110 V AC / 2 - 6 V DC - 5 amp charging rate suitable to charge 1, 2 or 3 cells of 80 AH, to IRS-S-89/93 Amendment-2 or latest.

RDSO No 82 1774.63 145519.52

76 `B' type choke as per specification No.IRS-S-65/83 Amndt -1 or latest. RDSO No 155 2574.37 399026.78

77 T k f d i bl i ( i h h li ld d b ) 30 h C i N 82 229 2 18 99 8977 Track feed variable resistance (with phenolic moulded base) 30ohms to suit RDSO drawing number SA20166/M/adv Alt-1, IRS: S-23.

Consignee No 82 229.27 18799.89

78 Valve regulated lead acid sealed maintenance free secondary cell of 80AH. Confirming to RDSO Spec. No. IRS:S93/96(A) Amndt.-1 or latest. RDSO No.

232 1922.40 445996.80

79 Fibre glass Track Lead Junction Boxes as per Drg. No. RITES/SIG/GEN/42-2008 complete with one way terminal block and 450 mm long, 25mm dia plastic HDPE pipe. termination of signalling cable for the use of track circuit.

RITES No. 234 1236.48 289336.27

80 Relay, AC immune, plug-in type, style ‘QTA2’, neutral track, 9 ohms, 2F.1B contacts, front and back contact metal to carbon, complete with plug board, retaining clips and connectors confirming to BRS-939A, BRS-966 (Appendix F2), IRS-S-34 & IRS-S-23 (as applicable).

RDSO No. 82 3451.04 282985.17

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81 Electrical point machine, IRS heavy duty non-trailable rotary locking type 143mm throw to operate on 110V DC complete with lock & detector slides and cable termination box as per IRS:S-24/2002 & IRS-S-37/82 with latest amendment, Drg. No. S-10910 for motor Assembly Drg. No. S-10800. (Tool kit to be supplied as per RDSO specs.)

RDSO No 43 66664.54 2866575.20

82Insulation for gauge tie plate for BG as per IRS-S-40/84 and drg.No.T-10372, T-10368, T-10371 each set comprising of :

Consignee set 50 434.14 21707.10

a) Insulating plate - 2 No.b) Bushes - 6 No.c) Washers - 12 No.

83Insulation for following & leading P-way stretcher bar for BG as per IRS-S-40/84 & drg.no.10367 10368 & 10371 each set comprising of :

Consignee set 50 434.14 21707.10

a) Insulating plate - 2 No.b) Bushes - 4 No.) W h 8 Nc) Washers - 8 Nos.

84Insulation for 'P' bracket for point machine as per Rly. design each set comprising of :

Consignee set 50 386.08 19304.10

a) Channel side plate LH -2 No.b) Channel side plate RH -2 No.c) Bushes - 4 No.d) Washers - 4 No.85 Steel Appratus case Full, complete with `E' type lock & keys to drg.

No.RITES/SIG/GEN/043-08. The E type lock shall have ward No. 32. RITES No. 83 11633.69 965596.14

86 Steel Appratus case half, complete with `E' type lock & keys to drg. No.RITES/SIG/GEN/044-08. The E type lock shall have ward No. 32.

RITES No. 21 9451.11 198473.38

87 Supply of maintainer's tool kit consisting of items as per list below :- Consignee Set 3 12455.00 37365.00

i) Insulated Screw Driver 12" (Gedore or Taparia make)-2 No.ii) Plier electric 8" - 2 Nosiii) Plier cutting 8" - 2 Nosiv) Stripper - 1 No.v) Nose Plier - 1 No.vi) Spanner Set-1 No

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vii) Spanner double ended -1 No viii) Hammer Ball piece (medium) - 1 Noix) Soldering Iron 125 watt-1 Nox) Soldering Iron 65 watt - 1 Noxi) Multimeter digital - 1 No.xii) Tool Box of 18" size similar to VIP or Alfa make 88 Supply of optical power meter with sensor of 800 to 1600 nm band

and accuracy of 0.1 db in the range of 0 to 60 dbm as per TEC Specn. No. GR/OPM-01/03 Feb-05 with latest amendments, if any, with following accessories-FC/PCconnector (1 No.) battery charger with 2 sets of ni/cd batteries, 20 db Optical Pad box in multiple of 5 db.

Consignee No 2 50310.92 100621.83

89 Pocket fault locater of OFC to indicate cable point of loss (3-4 Kms. on Consignee No.multi mode & 5-6 Kms. on single mode) of FIS-INC, USA make or equivqlent.

2 39206.18 78412.36

90 Electronic pin brazing unit suitble for installation of all types of track circuit bonds, Safetrack make model No. S-30X/C or similar.

Consignee No. 1 412000.00 412000.00

demonstration at site shall be given after supply. This unit consist of following items: i) Electronic brazing unit with battery box - 1 No. ii) Mainteance free batteries 12V, 13AH - 3 Nos. iii) Automatic brazing gun S4 with 8mm. pin and ring holder - 1 No. iv) grinder 36V DC - 1 No. v) Earthing Magnet - 1 No. vi) Standard Tools - 1 Set vii) Instruction and trouble shooting manuals viii)Tool case for carrying all above items viv) Charger 220V AC/36 V DC - 1 No. ix) Spare grinding stone & 8mm. pin and ring holder. - 1 No. each

91 Main cable termination rack complete assembly with hylam sheet , screws, nuts & bolts, scaffolding ladders for cable wires alongwith mounting arrangements etc. as per Drg No.RITES/SIG/GEN/052A-09.

RITES No 6 12201.84 73211.04

92 ARA terminal 6 way, made of PBT as per drawing No. 23756 (adv.) Alt3 confirming to RDSO specn. No.IRS-S-75/2006 (Rev.2 or latest) with latest amendment. Consignee No. 275 219.91 60475.89

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MISCELLANEOUS93 Goods Warning board: Rectangular board of size 600mmx1000mm

with angle iron for fixing. Yellow retroreflective tape on black background.

Consignee No 2 3870.43 7740.86

94 Various types of markers as 0.00

a) P markers as per drawing no. RITES/SIG/GEN45-08 circular disc made of 3mm. thick white laminated MS sheet shall be used. Letter 'P' shall be written in black.

Consignee No. 3 342.83 1028.48

b) C markers as per drawing no. RITES/SIG/GEN45-08 circular disc made of 3mm. thick white laminated MS sheet shall be used. Letter 'C' shall be written in black.

Consignee No. 4 342.83 1371.31

c) Signal number plate as per drawing no. RITES/SIG/GEN46-08 3mm. thick white laminated MS sheet shall be used. Letter shall be written in black on yellow background.

Consignee No. 63 239.32 15077.21

95 Design, prepearation & supply of Six (06) hard copies of each documents along with soft copy for the mention below alongwith

Consignee Station 3 27808.88 83426.63

original tracing on a standard 7.5 microne polyester film in AUTO CAD FORMAT. (The item includes supply of two sets of drawings for approval and corrections thereon as suggested by RITES)

a) Cable route plan.b) Location box details with location wiring diagram.c) Cable termination detailsd) Cable corage plane) C.T. Rack detailsf) Track bonding plang) Cable jointing detailsh) Signal lighting circuit96 Supply of Stop board 40cmx800cm rectangular made of 3mm thick MS

sheet with fixing angle iron. "STOP" should be written with red retroreflective tape on white background.

Consignee No 3 4004.57 12013.71

97 Supply of hand cuff (universal) locks with key (one key for every 4 locks).

Consignee No 63 191.55 12067.77

98 Supply and Erection of traction Bonds as per track Bonding Plan:

(i) Supply and Erection of structural bond Consignee Each 130 988.76 128539.27(ii) Supply and Erection of longitudinal bond Consignee Each 160 622.67 99626.56(iii) Supply and Erection of transverse & special bond Consignee Each 100 1228.83 122882.76

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99 Spare Lead wires and pin brazing material (i) Supply of rail head continuity bond in track circuit area for installation

by Pin Brazing. This will include following items: i) Rail head continuity bond of 20mm² galvanized steel wire rope, length 145mm. With copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.

Consignee set 100 527.56 52756.00

(ii) Supply of continuity bond for point zone track circuit area for installation by Pin Brazing. This will include following items: i) 20mm² galvanized steel wire rope PVC insulated, length 1m. With copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.

Consignee set 20 596.53 11930.60

(iii) Supply of Track Lead Wire for installation by Pin Brazing. This will include following items: i) 20mm² galvanized steel wire rope PVC insulated length 2 5m With

Consignee set 50 763.51 38175.50

i) 20mm² galvanized steel wire rope PVC insulated, length 2.5m. With copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.

(iv) Supply of Track Lead Wire for installation by Pin Brazing. This will include following items: i) 20mm² galvanized steel wire rope PVC insulated, length 4m. With copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.

Consignee set 50 1066.01 53300.50

(v) Supply of spare consumables for Pin Brazing. This will include following items: i) Brazing Pin (8 mm.) - 2 Nos. ii) Ceramic Rings - 2 Nos.

Consignee set 340 152.00 51680.00

100 10 pair, 0.63mm. Dia underground PIJF telecom cable confirming to RDSO spec. IRS: TC-41/97 (Amnd-2) or latest.

RDSO Km. 3 125213.12 375639.36TELECOM SUPPLY

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101 Supply of 2MB programmable primary digital drop insert multiplexer as per RDSO spec. IRS-TC 68/2004 or latest with conference facility and other stipulations of tender documents fully wired for 30 channels complete with power supply card, remote control, supervision facility and all other accessories, installation materials, manuals etc. It should have facilities to accommodate data interface card in multi drop mode and should be able to support card needed for video conferencing and ISDN. It shall also support NMS operations from local/remote locations.

253428.96

The above MUX should be equipped with following circuits.i) 2 wire/ 4 wire E & M VF circuits (Minimum 24 nos.)ii) Subscriber loop circuits (Minimum 2 nos.)iii) Exchange loop circuits (Minimum 2 nos.)iv) Minimum 2 x 64Kbps co directional data circuits-3 nos or 64 kbps co directional data circuits - 6 nos.

102 Supply of 19" covered rack (2.2m height min), vero president/Rittel make or similar with Glass front door complete with all fittings for

Consignee No. 1 28416.28 28416.28

126714.482RDSO No.

make or similar with Glass front door complete with all fittings for housing SDH equipment, primary muxes, DDF, MDF using Krone module, cooling fan and other equipments like runway ladders etc. completely wired and equipped with intergrated protection modules for all channels as per technical specifications and other stipulations of tender document. It should be possible to lock all the equipments with only order wire telephone remaining outside the rack.

103 Supply maintenance free VRLA secondery cells duly charged of 48V 200 AH and each 2.0 V when fully charged 200 AH capacity alongwith accessories i.e. intersell connectivity links/float, 4 nos. insulators for each cell 24 nos. of cell per set as per RDSO Spcn.IRS/S/88/2004 amendment - 1 revision with latest amendments with cuitble steel/ hylam tray battery rack to install/house batteries.

RDSO set 1 34803.92 34803.92

104 Suppy of 48V, 50 amps battery charger for telecom use as per No.RDSO/SPCN/TL/23/99 (ver.4) or latest in N+1 configuration i.e. using 3 modules of 25 amps with automatic switching between the modules for two sets of 200 AH battery. It shall be equipped with surge and lightening protection of class `B' and `C' the configuration shall be decided as per site requirement.

RDSO No. 1 76017.89 76017.89

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105 Supply of 4-W way station DTMF (Ringing) with 4-W telephone as per ConsigneeIRS-TC-63-93.

No. 8 4163.12 33304.95

106 Supply of PSU (Wall mounted 12V, 7AH fully charged, maintenance free valve regulated sealed lead acid stationery battery along with B + Consigneecharger as per RDSO spec. No. 72/97 (Amd-1) or latest for driving 4W DTMF way station cto equipment complete along with copy of maintenance manual.

No. 8 9983.64 79869.09

107 Supply of 2 x 24 fiber optic fiber splice straight joint enclosure (SJC) complete with all accessories of make TVSE R&M model No.1500- L 183- XX or Raychem make model.No.BPEO - Type 1-24F or 2179CS - Consignee24F.

No. 8 2651.35 21210.84

108 Supply of Plastocrate pre-fabricated OFC jointing pits size 1 x 1 x 0.6 meter as per technical specification. Consignee

No. 8 3669.76 29358.08

109 Supply of one Quad VF 2T transformer joint assembly of VF transformers 1120:470 as per IRS TC/76/2000 with ammendment - 1 Consigneeor latest

No. 10 1369.58 13695.80

or latest110 Supply of EC socket box as per RDSO spc. No.IRS: TC-42-87,

amendment-1 ConsigneeNo. 10 558.03 5580.31

111 Supply of 6-pin emergency plug & socket flat type as per RDSO spc.no. IRS:TC-42-87. Consignee

No. 10 394.68 3946.78

112 Supply of Thermo shrinkable joint kit as per RDSO spec. No.IRS/TC 77/2010 Rev-2 or latest suitable for 2T joints RTSF (75/15mm) suitable Consignee for 6 quad cable of spec. no.IRS TC 30/2005, Ver-1, Amd-4 or latest.

No. 10 2349.76 23497.56

Total of Schedule-1 94,989,925.66

In words.

In figures:

In figures.

Percentage above (+) or below (-) on total estimatedcost as quoted.

In words:

Total quoted amount (Rs.)

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1 Wiring, installing of Magneto / DTMF telephone in ASMoffice, at locations, Relay Room, connected on bothdirections.

Per Tele-phone 16 109.08 1745.28

2 Installation and commissioning of Diado single linetokenless block instrument and block filter unit on blockcounter, fixing & wiring of relays, block phones and otherequipments required for Block instrument as per technicalspecification para.-10. This item includes installation ofBlock instruments at both the stations of a block section.

Set 4 9133.50 36534.01

3 Installation wiring programming testing and System 1 549037 50 549037 50

Amount (in`)

Total Qty.

Name of Work - SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF INDOOR AND OUTDOOR SIGNALLING GEARS INCLUDING ELECTRONIC INTERLOCKING SYSTEM FOR PRIVATE RAILWAY SIDING TAKING OFF FROM CHACHER RAILWAY

STATION TO INPLANT YARD OF MAUDA SUPER THERMAL POWER PROJECT, MAUDA (Maharastra). SCHEDULE - 2 (EXECUTION OF WORKS)

Unit

INDOOR ERECTION

Description Rate (in`)Sl. No.

3 Installation, wiring, programming, testing and commissioning of EI and other equipments supplied against item No. 1 of supply schedule (Bill-1) at "Reception Yard", as per technical specifications para 3.1.9, 3.1.10 and 3.2. This also includes preparation of design documents and supply of materials for installation, wiring, grouting, cutting of floors, walls etc. refilling of same, replastering, required CC/mesonary works, termination of cables with lugs/connectors, painting/lettering on relay rack/termination rack are to be done by the contractor.

System 1 549037.50 549037.50

of 39

Amount (in`)

Total Qty.UnitDescription Rate

(in`)Sl. No.

4 Installation, wiring, programming, testing and commissioning of EI and other equipments supplied against item No. 2 of supply schedule (Bill-1) at "Inplant MGR Yard" & "MGR EI Hut", as per technical specifications para 3.1.9, 3.1.10 and 3.2. This also includes preparation of design documents and supply of materials for installation, wiring, grouting, cutting of floors, walls etc. refilling of same, replastering, required CC/mesonary works, termination of cables with lugs/connectors, painting/lettering on relay rack/termination rack are to be done by the contractor.

System 1 732050.00 732050.00

5 Training of Technician/Jr. Engineers in installation, Testing, commissioning & trouble shooting of Electronic interlocking supplied against item no. - 1 & 2 of supply schedule including supply of hard copies of course modules for each trainee.

Man Month

4 48959.28 195837.11

6 Training of Sr. Engineers/Managers in installation, Testing, commissioning, trouble shooting of Electronic Interlocking systemand Repairs supplied against item no. - 1 & 2 of supply schedule including supply of hard copies of course modules for each trainee.

Man Month

4 64672.20 258688.81

7 Installation, wiring, testing and commissioning of Integrated Power Supply (IPS) system as per instructions given in Installation manual of OEM and technical specification para.-7. This includes supply of all materials required for installation and initial charging of VRLA batteries (3 cycles).

System 4 34349.36 137397.43

8 Installation and commissioning of 25W radio at stationbuildings. This also includes erection of power supply unitand antenna with support pipe.

Set 2 4690.00 9380.00

OUT DOOR ERECTION9 Digging of 1 M deep and 0.3 M wide trenches in all type of

soils, including soft rock as per cable route plan & backfilling after laying of cables/HDPE DWC pipe. This work hasto be carried out as per Technical Specification para.-17.0and Drg.NO.RITES/SIG/GEN/ 021-98.

869085.00Cu.Mtr 6300 137.95

of 39

Amount (in`)


(in`)Sl. No.

This also includes clearing of roots of trees and bushes andtemporary obstruction on the selected route. Ramming ofsoil and planting cable marker at every 30 mtr. and at everylocations where direction of trench changes.

Where digging of 1 M depth is not possible or loose soil/muck is encountered, the depth can be reduced / increasedas per directions of the Engineer-in-charge of the works,payment shall be decreased/increased proportionate to thedepth of excavation compared to 1 mtr.In cases where thedepth is required to be increased above 1 mtrs, the width ofthe trench may be increased by 0.1 mtr for every 0.3 mtrincrease in depth above 1 mtrs.

NOTE: Supply of Cable markers, Supply and Laying of RCCTrunking & cappings are covered separately.

10 Di i f 0 3Mt d d 0 3Mt id A h lt d C Mt 54 444 68 24012 4510 Digging of 0.3Mtr. deep and 0.3Mtr wide on Asphaltedplatform / road. Refilling with earth leveling of trenches &restoring the original surfaces on trenches. The itemincludes covering of cables by served soil for depth of 5Cms. Before covering by bricks/ trunking / capping (Layingof brick/trunking/ capping is covered in Sch. `B' separately.This work has to be carried out as per technicalspecification enclosed.

Cu.Mtr 54 444.68 24012.45

11 Digging of 1M deep from rail flange/road level and. 0.3Mwide and back filling after placing of DWC/GI pipe. ((Placingof DWC/GI pipe covered separately). The ballast disturbedbe screened amd dressed as required by Engineer-in-charge or his representatives and road tarred immediately.For track crossing see drg.no.CSTE/3644 pg. 5 of 11. Thiswork has to be carried out as per technical specificationpara.-18.0 and as per Drg.NO. RITES/SIG/GEN/028-98,RITES/SIG/GEN/031-98 (as applicable).

Cu.Mtr 990 189.71 187811.46

of 39

Amount (in`)


(in`)Sl. No.

12 Manual horizontal auger boring/drilling of 100mm dia Horizontal Bore across the Railway Track/Across Road at LC gates by boring method at a depth of 1.65 mm from the ground level/ground level to be considered ignoring the bank height of the bank/load and insertion of GI pipes etc. as per the instructions engineer in charge at site as per drg. no. RAIL TEL/SR. OFC/2008/10.

Mtr. 150 532.4 79860.00

13 Fixing/ laying of DWC pipes in trench for laying of cables (including under-neath the track, Road crossing or other platform cutting etc.) as per drg. No. RITES/SIG/GEN/028-98, RITES/SIG/GEN/031-98 (as applicable).

RM 3800 16.91 64251.10

14 Laying of S&T cables of various cores/pairs/quads intrenches/GI pipes/ DWC pipes/trunking. This also includeslaying of cables in track crossings & road crossings. Thisalso includes transportation of cable drums from contractors

RM 166000 6.91 1146620.63

store to site for laying and provision of labels on each cableof coloured plastic adhesive tapes or any other identifiablematerial to give the cable number at each G.P.(Cables willbe meggered before and after its laying by contractor undersupervision of Railway Representative and he will submitthe maggering report of each testing). Length of the cablelaid includes the length of the cable coiled for terminationpurposess. This work is to be done as per tech.specification para.-17.0.

15 Termination of outdoor cables, main cables laid in location boxes and Cable termination rack etc. at both ends. Both ends of a cable core terminated shall be counted as one termination. The item includes dressing of cable after termination.

Per Term. 6400 7.88 50444.87

16 Providing thermo heat shrink joint for all types of S&Tcables.

No. 25 686.26 17156.48

of 39

Amount (in`)


(in`)Sl. No.

17 Digging of cable pit (2 x 2 x 1 m) as per instruction of SiteEngineer, supplying and filling of sand before and aftercoiling the cables. Covering top of the cable pit with RCCcover and brick massonary for sides and plastering thereafter. This item includes supply of sand, cement, stone andRCC cover.

No. 3 9542.68 28628.04

18 Fixing & laying of GI pipe (Supply of GI Pipe is covered separetely ) at crossing or culverts along bridges etc. and concreting the ends with brick channelling at both ends as per Drg. No. RITES/SIG/GEN/024-98 & RITES/SIG/GEN/027-98. This includes fixing of clamps of suitable size & shape where more than one pipe length is required to be kept at stretch. The clamps will mild steel strip of 5mm thick & 25 mm wide approx. A minimum of 3 clamps per GI pipe of standard lenght of 6 mtrs. to be provided.

Mtr. 372 102.76 38227.75

19 Laying of 40/33mm dia HDPE Pipe as per approved cable Km 15 3663 91 54958 7019 Laying of 40/33mm dia. HDPE Pipe as per approved cableroute plan in the excavated trench at 1m. depth.

Km. 15 3663.91 54958.70

20 Blowing of OFC through HDPE duct & protective work (elicited in above item) already provided. Where it is not feasible to blow OFC due to curves, road/track crossings, bridges or for any other reason, OFC shall be drawn/laid manually as per standard procedure. All the equipments and machinery required shall be arranged by the contractor at his own cost. In case OFC is to be laid adopting Direct in trench method then this item shall be paid as per accepted rate of item no. (6h) of this schedule. OFC and HDPE pipe shall be supplied by the railway.

Km. 15 8884.88 133273.20

21 Excavation of pit, casting & plastering of concretefoundation for C.L. main Signal & ladder. as perdrg.No.RITES/SIG/GEN/001-98 and TS para 22 & 24. Thisitem includes, Supply of cement, sand, stone chip & mixingin the ratio 1:3:6.

No. 20 5748.54 114970.78

Excavation of pit, casting of concrete foundations for full location box as per TS para.-22 &23 and Drg.No.RITES/SIG/GEN/003-06. This includes :

No. 166486698.255863.8322 83

of 39

Amount (in`)


(in`)Sl. No.

(i) Supply of 4 nos. anchor bolts as per RDSO drawing no.SA-112A with nuts and washers.(ii) Supply of cement, sand, stone chip & mixing in the ratio 1:3:6.

23 Excavation of pit, casting of concrete foundations for half location box as per as per TS para.-22 &23 and Drg.No.RITES/SIG/GEN/004-06. This includes:

No

(i) Supply of 4 nos. anchor bolts as per RDSO drawing no.SA-112A with nuts and washers.(ii) Supply of cement, sand, stone chip & mixing in the ratio1:3:6.

24 Cement concrete work for miscellaneous items in the ratio1:3:6 Item includes excavation raming, curing and plasteringwith cement & sand mixture (Aggregate not exceeding 3.8cm). Aggregate cement sand and holding down bolts nutsto be supplied by the contractor.

Cu.Mtr 30 2490.71 74721.19

62070.832955.7521

25 Providing brick massonary in ratio 1:6 cement annd mortarincluding plastering with 1:4 cement and sand mixture bothsides. 20mm thick each with contractor's own IInd nd classbricks including excavation curing, grouting,bolting etc.Whereever required bricks sand and cement to be suppliedby the contractor.

Cu.Mtr 30 1471.47 44144.22

27 Erection of full location box on foundation including fixing of `E' type lock & locking arrangement, wiring, testing & commissioning as per approved disposition plan & wiring diagram. This also includes:

No 83 4004.57 332379.29

i) Supply & fixing of hylum sheet, resin bonded 6 mm thickgrade P3 for fixing terminal, fuse blocks etc.

ii) Bunching of cables with PVC tape including supply offerrules, tape, cable fixing clamps etc.

Note : Due to local condition in very special circumstances if the size of the foundation for all the above items, required to be increased/decreased, the extra payment deduction for variation of the CC work shall be calculated on volumetric basis as per rate of item no. 25.

of 39

Amount (in`)


(in`)Sl. No.

iii) Filling up pit inside the location box by sand and plasteringon the top of the sand.

iv) Fixing of angle iron frame for "Q" type relays in location box.This includes supply of angle iron for fixing relays whereverrequired.

v) Fixing of terminals, fuse blocks, N.D. fuses, etc. as perapproved wiring diagrams and dwg. No.RITES/SIG/GEN/054-09.

28 Erection of half location box on foundation including fixing of`E' type lock & locking arrangement. relay wiring, testing &commissioning as per approved disposition plan & wiringdiagram. This also includes :

No. 21 3017.73 63372.32

i) Supply & fixing of hylum sheet, resin bonded 6 mm thickgrade P3 for fixing terminal, fuse blocks etc.

ii) Bunching of cables with PVC tape including supply offerrules, tape, cable fixing clamps etc.

iii) Filling up pit inside the location box by sand and plasteringiii) Filling up pit inside the location box by sand and plasteringon the top of the sand.

iv) Fixing of angle iron frame for "Q" type relays in location box.This includes supply of angle iron for fixing relays whereverrequired.

v) Fixing of terminals, fuse blocks, N.D. fuses, etc. as perapproved wiring diagrams and dwg. No.RITES/SIG/GEN/054-09.

29 Erection of 2 aspect colour light signals.This includes : No. 15 2958.92 44383.82

a) Erection of surface base, signal post, signal unit, signalnumber plate, ladder with guard & platform. This item alsoincludes erection of junction type route indicator, shuntsignal on offset bracket,calling on signal, P/C/G marker &blanking-off signals where required.

b) Fixing of hoods & LED lamp units with current regulator on 2 aspect signal unit & and subsidiary signals (where provided). Termination of the tail cable in the signal unit.

c) Wiring & testing of main signal and subsidiary signals(where provided).

30 Erection of 3 aspect colour light signals.This includes : No. 5 4830.78 24153.92

of 39

Amount (in`)


(in`)Sl. No.

a) Erection of surface base, signal post, signal unit, signalnumber plate, ladder with guard & platform. This item alsoincludes erection of junction type route indicator, shuntsignal on offset bracket,calling on signal, P/C/G marker &blanking-off signals where required.

b) Fixing of hoods & LED lamp units with current regulator on 2 aspect signal unit & and subsidiary signals (where provided). Termination of the tail cable in the signal unit.

c) Wiring & testing of main signal and subsidiary signals(where provided).

31 Excavation of pit, casting & plastering of concretefoundation for shunt signal. As per Drg. No.RITES/SIG/GEN/002-98 and TS para 22 & 26. Thisincludes : Supply of cement, sand, stone chip & mixing in the ratio1:3:6.

74598.62No 2983.9425

1:3:6.

32 Erection & wiring of independent shunt signal. Thisincludes :

No. 25 500.71 12517.72

a) Erection of surface base, shunt signal post, shunt signal unitand number plate.

b) Fixing of hoods and LED lamps.c) Termination of the tail cable in the signal unit, wiring &

testing of shunt signal.33 Supply & Fixing of Expanded metal screen of signals as per

Std. practice for protecting against voltage in AC Tractionarea as per instructions at site by site Engineer in charge.

No. 6 3651.45 21908.70

of 39

Amount (in`)


(in`)Sl. No.

34 Fixing & wiring of track circuit equipment such as battery chargers, track feed resistance, `B' type choke, track relays in location box as per drg. no. RITES/SIG/GEN/006-98 and Technical specifications para 28 and approved wiring diagram . This includes :- (i) Supply, fabrication & fixing of duly varnish teakwood planks 25 mm thick for placing track charger, choke, batteries. (ii) Supply of fixing material. (iii) installation of batteries in separate box as per drg. no. RITES/SIG/GEN/007-98

per track circuit 74 3171.24 234671.60

35 Installation, wiring, testing & commissioning of DC trackcircuits as per approved standard practice and technialspecification para-28. This includes :(a) Supply of all types of lead wires, jumpers and rail headcontinuity bonds as specified in TS para 28.2(b) Installation of all types of lead wires, jumpers and rail(b) Installation of all types of lead wires, jumpers and railhead continuity bonds by pin brazing technique usingcontractors own consumables & pin brazing machine asspecified in TS para 28.2(c) Fixing of track lead junction boxes as per drg. No.RITES/SIG/GEN/039-2007. (d) Charging of track Batteries, Energising the track circuitand testing with 0.5 ohms train shunt resistance.

(i) On straight portion of track No 36 12787.00 460332.00

(ii) On point and crossing portion of track No 38 18198.00 691524.00

36 Supply and fixing of Thermo plastic poly urethane moulded Insulated rail joint complete as per RDSO specn. RDSO/SPN/168/2005 Drg.No SA-22101 (alt-6) for 52 kg rails and SA-22171/SA-22181 (alt-2) for 60 Kg rails.This item includes:(i) cutting and/or pulling back of rails as required at site for inserting insulation.(ii) Machining of fish plates.(iii) supply of long fish plate bolts (if required).Installation has to be done as per TS para 28.3.

Per Joint 80 2067.00 165360.00

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Amount (in`)


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Fixing of KLCR relays at ASM Room/in field in half locationboxes.Item includes supply, fixing and wiring of push buttons and LEDs for KLCR circuit. The KLCR relays, push buttons, LEDs to be fixed on the wooden box in side the ASM room.

Fixing of Electrical Point Machine on the extended sleepers at points as per std. practice, Technical specification para.-27 and RDSO Drawings. This item also includes: 1. Supply & fixing of switch extension bracket('P' bracket) and ground-connections. 2. Supply and fixing nylon insulation for switch extension bracket, gauge tie plate, driving lug and P-way stretcher bars. 3. Adjusting opening of the switches to 115mm. 4. Testing of point machine as specified in technical specifications.

No.

25819.20

747103.5038 19156.50

16No.

39

37 1613.7

5. Wiring inside the point machine, termination of tail cable in point machine and junction boxes. 6. Erection of junction box on M.S. angle of 50 x 50 x 5mm & 1 m length and fixing of M6 terminals on 10mm hylem sheet for cable termination. 7. supply and fixing of HDPE pipes for taking cable into point machine and junction box (Gland pipe) for points. 8. all black smithy & fitting works required at site for complete installation.

NOTE: 1. Material for installation like 10mm hylam sheet, HDPE pipes, MS pins, split pins, wiring materials, various fixing nuts & bolts including castle nuts, spring washers will be supplied by the contractor. 2. The ground connections shall be suitable to the Point Machines as specified by Engineer-in-charge and shall be suitable to the point lay out i.e. 60 kg/52 kg as per yard lay out.

39 Erection of cable termination rack complete alongwith wallsupport, ladder etc. as per TS para 29. This includes :

No 1481.916 8891.48

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Amount (in`)


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(i) Supply of nuts & bolts, MS clamps & cement for massonary works. (ii) Supply & fixing of hylum sheet.

40 Installation, wiring, testing & commissioning of Single section digital axle counter. This includes following at both ends of track section/block section:

Set 13 29039.87 377518.34

i) Fixing of track transducers on the rails.ii) Laying of track transducers cable from rail to way side

electronic unit.iii) Installation of way side electronic unit.iv) Termination of cables and wiring in way side electronic unit.

v) Installation & Wiring of reset box/varification box

41 Relay Wiring at relay hut from base plate to other baseplate, to tag block as per approved diagram & solderingafter testing. This includes fixing of relay plug boards,terminal, blocks, terminals fuse board, fuses bus bar etc.

No. 50 305.11 15255.50

42 Painting of two coats of enamel paint over one coat ofRed oxide primer on the following items after scrapping andcleaning of the surface whereever necessary. Primer &paints both Asian make are to be supplied by contractor.Location boxes to be painted inside & ouside also. work hasto be done as TS para-33.

i) Full Location box No 83 1144.16 94965.51

ii) Half Location box No 21 953.47 20022.85

43 Painting of two coats of enamel paint black Asian andAiuminium white as approved by Site engineer over onecoat of primer on Main signal post with signal unit, surfacebase complete with route indicator, subsidiary signals,ladder fittings as per Indian Rlys. standard practice. workhas to be done as TS para-33.

No 20 1191.84 23836.73

44 Painting of two coats of enamel paint black Asian andAiuminium white as approved by Site engineer over onecoat of primer on Shunt signal unit , base and post. workhas to be done as TS para-33.

No 25 1125.09 28127.34

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(in`)Sl. No.

45 Painting of two coats of enamel paint black Asian and redoxide as approved by Site engineer over one coat ofprimer on point machine and ground connectionrespectively. work has to be done as TS para-33.

No 39 915.33 35697.88

46 Supply and Installation of Earth electrode assembly and concrete encloser with cover as per drg. No. RITES/SIG/GEN/013-98 and RITES/SIG/GEN/014-98 respectively. This also includes providing connection to location box, signal unit, block instruments, cables etc. through GI wire 8 SWG suitably sparted on MS flats size 30 x 3 mm as per drg.No. RITES/SIG/GEN/015-98, RITES/SIG/GEN/016-98 & RITES/SIG/GEN/017-98. This includes:

No 104 2097.63 218153.71

a) Diging of pit in earth 3 m deep.b) Casting of cement concrete enclosure as per

drg.No.RITES/SIG/GEN/014-98.) S il t t t t d d ti i l i l &c) Soil treatment as per standard practice involving supply &

pouring of salt & charcoal.d) Connecting the equipment through earth lead wire &

soldering.e) Supply of cement, wiring material & soldering material.

47 Erection of sighting board/warning board/Stop Board/BSLboard etc as per Drg No RITES/SIG/GEN/005-2007

No 5 1119.85 5599.25

48 Testing and commissioning of EI system at a station as a whole including outdoor gears. All artisan staff and labours required for testing and commissioning of EI with MACLS work shall be provided by contractorfor for indoor and outdoor work. Testing equipment such as simulation panel, signal and point operation simulation arrangement, multimeter etc. shall be provided by contractor at his own cost. testing shall be carried out by contractor in presence of engineer-in-charge up to his satisfaction and neccesary alterations shall be done. Contractor shall depute sufficient staff to carryout outdoor work during commissioning for completion of work within stipulated time.

LS 1 22104.88 22104.88

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(in`)Sl. No.

TELECOM ERECTION49 Supply and installation of surge & lightening protection

arrangement in the optical fibre huts up to the level of the circuits derived from MUX at the stations (Surge & Lightening protection complete for 30 circuits arrived from P mux) and earthing arrangement as per Drg.No.TW.Earthing/2 and TW/Earthing/3 including supply of all the materials required for the work.

No. 1 9923.04 9923.04

50 Supply and installation of Class-B type lightening arrester for 100 KA 10/350 microsecond for single phase supply along with Class-C type surge arrester for 40 KA 8/20 microsecond for single phase supply of DEHN or OBO - BETTERMANN make as per RDSO Specs. SPN/165/2004 Ver.2 or latest amendment.

No. 1 15763.80 15763.80

51 Supply & fixing of PVC Pipe 25mm dia 2 mm thick with metallic sadal (Cream colour) of reputed make.

Mtr. 200 7.08 1415.64

52 Installation, testing and commissioning of battery charger & maintenance free VRLA cells at each station. Note: The rate quoted shall be including the cost of DC bus bar of 48 VDC/ Power wire suitable stand etc., connection of power supply to the equipments. All the wiring shall be done with the suitable gauge of power wires through suitable casing/caping as per the instructions of railway engineers. All the materials required for this item shall be supplied by the contractor.

No. 1 1523.74 1523.74

53 Installation & commissioning of way station control equipment, 4W/2W type as per arranging decided by engineer in charge. This includes installation of all way station control equipments.

No. 8 2140.22 17121.76

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Amount (in`)


(in`)Sl. No.

54 Cutting of solid rock making channels 150mm wide at the bottom x 200 mm deep by chase cutting & refilling the same after laying of HDPE pipe & then required telecom cables in the channels (Laying of HDPE & telecom cables will be paid under different items of the schedule) with concrete mixture of proporation 1:3:6 with 30 mm Goded stone aggregate and grouting the ends at either side of the rocky portion using concrete mixture with contractors own cement, sandballast, water, othe materials.

Km. 0.3 3136469.42 940940.83

55 Splicing of laid under above items OFC cable and making the splice joint in dust free environment with contractor's own equipments and labour. Straight joint enclosure (SJC) is covered under schedule `A' remaining all required materials, tools, plants shall be arranged by the contractor, splicing shall be started from one end and each splicing shall be monitored after splicing and after closing the enclosure for all the fibres from one central location by

No. 8 6304.49 50435.89

enclosure for all the fibres from one central location by contractors engineer with his own OTDR and optic Talk set with railway engineer, trace for the fibres shall be taken and signed jointly, if any fibre splice shows high loss/lossy event, the same shall be redone before completion of splicing work. The splice loss shall be as per the policy/technical circulars issued by the railways from time to time.

of 39

Amount (in`)


(in`)Sl. No.

Installation of 2T Derivition joint for jointing of 6 Quad jelly filled cable using Thermo-shrinkable jointing kit and construction of brick chamber for protection of joints with all contractors materials as per drawing No.WCR/Tele/2008/2 Amendment 1. This includes the taping of nominated quad at a specified location and directives of the Railway Engineer using 27 transformer joint assembly joint assembly already covered under schedule `A' of supply. The other end of the transformer should be connected to 10 pair PDF jelly filled U/G telephone cable, which is already laid in the trench for this jointing purpose. This jelly filled cable to be taken out of the joint using branch off clip. While jointing, the necessary precautions to be taken against the moisture etc. The cable ends to be taken out and cleaned before jointing.

No. 8 952.71 7621.67

All the materials required for the work are to be arranged by

56

the contractor himself at his own cost except Thermo-shrinkable jointing kit and 2-T transformer joint assembly, which already covered in supply portion of the schedules. After jointing the cable through test should the performed such as installation test, etc. If any defect or any damage observed during jointing the contractor should redo the joint.

57 Provision of "Earthing System for Telecom Installations as per specification No.RDSO/SPN/TC/75/2008 with latest amendments.

No. 1 36289.64 36289.64

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Amount (in`)


(in`)Sl. No.

58 Fabrication of EC socket box, assembly and erection of fabricated assembly at the location indicated in the route chart and as per direction of Engineer-in-charge. This includes cutting of rails to required size, supply and welding of GI Pipe and base plate, fixing of EC Socket box, transportion of material to site, digging of pit and erection of whole assembly at site. The work also includes the termination 6 Quad/PDF derivation cable on the strips of 6 pin EC socket inside emergency socket box. The fabrication of EC Socket box shall be done as per Drg.No.SK/CSTE/C/97/16 & SK/CSTE/C/97/20. Rail post will be supplied free of cost at the SE (Tele) C/Kota depot in full lengths. Note: In addition to above, the centre pins of EC sockets shall be terminated with a dedicated pair of 6 Quad cable (Derivated through the tall PDF cable) in the entire block section so as to provide magneto/auto telephone communication from each EC socket.

No. 10 1999.01 19990.13

59 Painting of emergency socket assembly and rail post by applying one coat of red oxide as base colour and then painting the assembly as per zebra painting in white and block colours. The width of each of the black and white colours shall be 100mm. All paints used shall be with ISI mark.

No. 10 453.48 4534.84

Total of Schedule-2 10251464.24

Percentage above (+) or below (-) on totalestimated cost as quoted.

In figures:

In words:

Total quoted amount (Rs.) In figures.

In words.

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Tender PMC-Mauda 11 PART-2

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