TenarisHydrilWedge XP™ connection Midcontinent Technology Showcase 2 September 2017 Tenaris Agenda...

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TenarisHydril Wedge XP™ connection Tenaris has produced this document for general information only, and the information in this document is not intended to constitute professional or any other type of advice or recommendation and is provided on an “as is” basis. No warranty is given. The use of the information is at user’s own risk and Tenaris does not assume any responsibility or liability of any kind for any loss, damage or injury resulting from, or in connection with any information provided hereunder or any use thereof. The information in this document is subject to change or modification without notice. Tenaris’s products and services are subject to Tenaris’s standard terms and conditions or otherwise to the terms resulting from the respective contracts of sale or services, as the case may be. Unless specifically agreed under such contract of sale or services, if Tenaris is required to provide any warranty or assume any liability in connection with the information provided hereunder, any such warranty or liability shall be subject to the execution of a separate written agreement between user and Tenaris. This document as well as the information contained herein are confidential and are owned by or licensed to Tenaris and/or its affiliated companies, and may not be copied, recopied, reproduced, translated, disclosed, adapted, changed or distributed nor used for any purpose whatsoever without the prior and written permission of Tenaris. For more complete information please contact a Tenaris's representative or visit our website at www.tenaris.com. ©Tenaris 2016. Version 1.1. All rights reserved.

Transcript of TenarisHydrilWedge XP™ connection Midcontinent Technology Showcase 2 September 2017 Tenaris Agenda...

Page 1: TenarisHydrilWedge XP™ connection Midcontinent Technology Showcase 2 September 2017 Tenaris Agenda TenarisHydril Wedge XP™ Connection • Solutions for Today’s ShalesOperations

TenarisHydril Wedge XP™ connection

Tenaris has produced this document for general information only, and the information in this document is not intended to constitute professional or any other type of advice or recommendation and is provided on an “as is” basis. No warranty is given. The use of the information is at user’s own risk and Tenaris does not assume any responsibility or liability of any kind for any loss, damage or injury resulting from, or in connection with any information provided hereunder or any use thereof. The information in this document is subject to change or modification without notice. Tenaris’s products and services are subject to Tenaris’s standard terms and conditions or otherwise to the terms resulting from the respective contracts of sale or services, as the case may be. Unless specifically agreed under such contract of sale or services, if Tenaris is required to provide any warranty or assume any liability in connection with the information provided hereunder, any such warranty or liability shall be subject to the execution of a separate written agreement between user and Tenaris. This document as well as the information contained herein are confidential and are owned by or licensed to Tenaris and/or its affiliated companies, and may not be copied, recopied, reproduced, translated, disclosed, adapted, changed or distributed nor used for any purpose whatsoever without the prior and written permission of Tenaris. For more complete information please contact a Tenaris's representative or visit our website at www.tenaris.com. ©Tenaris 2016. Version 1.1. All rights reserved.

Page 2: TenarisHydrilWedge XP™ connection Midcontinent Technology Showcase 2 September 2017 Tenaris Agenda TenarisHydril Wedge XP™ Connection • Solutions for Today’s ShalesOperations

2DUG Midcontinent Technology ShowcaseSeptember 2017

Tenaris

Agenda

TenarisHydril Wedge XP™ Connection• Solutions for Today’s Shales Operations

• Introducing the Product

• Product Features and Operational Benefits

• Design Validation

• Featured cases

• Rig Direct™

• Summary

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Shale operations in North America

Tamsa

Nisku Red DeerPrudential AlgomaTubes

Denver

BakersfieldHickman

Conroe

Houston Westwego

Calgary

FreeportMidland

Reynosa

Oklahoma City

MontneyHorn River

Bakken

UticaNiobrara

Woodford

Marcellus

FayettevilleHaynesville

Eagle Ford

Permian Basin

Duverney

Liard

VikingCardium

Shale PlaysManufacturing CentersService CentersCommercial Offices

Grande Prairie Fort McMurrayFort Saskatchewan

Bienfait

Toronto

Pittsburgh

Leduc

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Technical Challenges

1

2

Installation

Stimulation

Production

Challenges for tubulars in unconventional shales

ProductionCasing

Compression induced byTemperature - Production

Tension induced byTemperature – FracturingBurst by low external pressure during fracturing

DLS

Gas sealability – Depending onApplication

Burst / Collapse – Fracturing / Erosion

Loads during running (compression, torque)

SurfaceCasing

IntermediateCasing

Trend to longer laterals and more fracturing stages

Torque duringinstallation rotation

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Tenaris Connections

Semi-PremiumAPI PremiumSTCLTCBTC

TXP BTCTSH WEDGE XP

Blue SeriesWedge SeriesTSH WEDGE 563TSH WEDGE 511TSH WEDGE 513TSH WEDGE 521TSH WEDGE 523TSH WEDGE 623TSH WEDGE 625

TSH BLUETSH BLUE MAXTSH BLUE HW

TSH BLUE RISERTSH BLUE NF

Not pictured: Legacy connections & some Wedge Series variations

Tenaris Product Portfolio

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TenarisHydril Wedge XP™ connection 4 1/2” to 5 1/2”

• Pins provide extra torque capacity when subjected to incremented torque resulting in pin to pin contact.

• The make-up indicator allows for visual confirmation of appropriate make-up, even with operating torque.

• Easy make up: no need for a Torque vs. Turns chart.

• Exceptional torque capability and compression efficiency developed through the simultaneous engagement of opposing flanks of the dovetail thread.

• Unrivaled running reliability and robustness given by the TenarisHydril Wedge thread.

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2

1

2

3

1

2

3

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TenarisHydril Wedge XP™ connectionMain Features• TenarisHydril Wedge thread profile providing extra

over torque capacity to manage longer laterals.

• Pin-to-Pin back up mechanism granting additional torque capability to handle rotation.

• Lower threads per inch profile (3.4 vs. 5 TPI of a typical BTC modified), rugged coarse thread design, and deep stabbing allow for speed of installation, enhancing the performance of an industrial drilling approach. 15 secs/jt spinning time.

• 100% compression

• 100% tension

• Standard bevel of 20°

• Make up indicator in pin with 24”x1” white locator stripe

Main Applications• Shales

• Casing while drilling

• Rotating while cementing

• Production casing and liners

Advantages• Easy make-ups

• TenarisHydril Wedge profile reduces rejects/re-makeups

• Reduced hoop stress

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Connection Comparison | 5.5” P110

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

Wedge XP™ TXP® Buttress High Torque Semi Premium

Operational Torque Yield Torque

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

45,000

Wedge XP™ TXP® Buttress High Torque Semi Premium

Torque (FT.LBS) – 23 PPFTorque (FT.LBS) – 20 PPF

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Product featuresMake-Up Graph

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Product featuresMake-Up Graph

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Design Verification

• Finite Element Analysis (FEA) program

• Full Scale Testing (FST) programMake-and-breaks validationSealability test1st Run in Rig Direct™ Academy

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Design Verification

• Torque-Turn simulation

• Simulation of pin to pin contact

• Hoop stress evaluation

• Sealability and structural capacity

Full Scale Testing (FST) program• Multiple M&Bs

• Make-up to operating torque with drift verification

• Make-up to yieldConnection after 3rd

break-out at high torque

Finite Element Analysis

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Design Verification

• Running with tongs

• Running with CRT

• Doping conditions

• Misalignment

• Low and high RPM

Rig Demo in Rig Direct™ Academy

Example of over dope Example of misalignment

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Featured cases | RwC - Noble EnergyCase ProfileLocation: Niobrara Shale

Type: Shale

Target: Oil + gas

Well type: Development (lateral length 10,500 ft).

Products:

TenarisHydril Wedge XP™ connection in:

• 5 1/2” 20.00# P110-ICCase Highlights• 2 wells: 378 + 388 jts installed. RPMs: 25 - 10.

• Max. applied torque to 28,500 ft.lbs for rotating while cementing.

Niobrara Shale

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Featured cases | Eagle Ford – IOCCase ProfileLocation: Eagle Ford Shale

Type: Shale

Target: Wet gas condensate

Well type: Development (lateral length 3,000 ft).

Products

TenarisHydril Wedge 625® connection in:

• 5 1/2” 23.00# P110-S (0’ – 6,500’)• TenarisHydril Wedge XP™ connection in:• 5 1/2” 23.00# P110-S (6,500’ – 15,900’)

Case Highlights• 2 wells: 196 + 199 jts of TSH WEDGE XP installed. RPMs: 25 - 10.

• Averaged 32 joints per hour (vs. 27 jts/hr benchmark)

• Zero rejects, zero breakouts

• Total job – 13.5 hours / 14.0 hours

Eagle FordShale

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Manufacturing CentersR&D Centers

Service CentersCommercial Offices

AlgomaTubesPrudential

Nisku

HickmanBakersfieldConroe

Houston WestwegoMonterrey

Tamsa

TuboCaribe

Machachi

Confab

Siderca

Villa Mercedes Siat

Aberdeen

Dalmine Silcotub

Campina

Aktau

Dammam

QingdaoNKKTubes

Batam

SPIJ

Onne

Calgary

TorontoPittsburghDenver

Oklahoma City

GuadalajaraMexico City

VillahermosaCaracasBarcelona

BogotáQuito

LimaNatal

Rio de Janeiro

Sta. Cruz de la Sierra

Santiago Montevideo

Luanda

LagosAccra

Agadir

Algiers

Paris

StavangerCopenhagen Moscow

Aksai

Atyrau

AshgabatAnkara

BucharestLugano

Munich

Cairo KuwaitBahrain

DubaiNew Delhi

BeijingSeoul

BangkokHo Chi Minh

Kuala LumpurSingapore

Jakarta

Perth

Grande Prairie Fort McMurrayFort Saskatchewan

Red DeerBienfait

Midland FreeportPoza Rica

Ciudad del CarmenDos Bocas

Maracaibo

BarrancabermejaVillavicencio

Coca

Rio das Ostras

Mendoza

Rincón de SaucesSenillosa Neuquén

Comodoro Rivadavia

Punta Arenas

Takoradi

Alexandria

Abu Dhabi

Basra

Esbjerg

Tananger

Ploiesti

Songkhla

Balikpapan

Broome

Siderca

Algoma Tubes

Reynosa

Comalcalco

Dalmine

Hammerfest

Aberdeen

Darwin

SPIJ

Rig Direct™: Global Service Network

Oklahoma City

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Oklahoma Service CenterFacility ProfileLocation: Amber, Oklahoma

Products: OCTG, sucker rods, coated line pipe, accessories

Storage Capacity: 100 acre facility specializing in pipe storage, inspection and repair. 1600’ rail spurto receive material

Pipe Management Services

• OCTG and coated line pipe storage• Threading and repair• Inventory and accessories management• Run Ready• OCTG and Line Pipe transportation services• Fleet of 21 over the road tractors and more

than 60 trailers, offering 24-hour dispatch

Oklahoma Service Center

Page 18: TenarisHydrilWedge XP™ connection Midcontinent Technology Showcase 2 September 2017 Tenaris Agenda TenarisHydril Wedge XP™ Connection • Solutions for Today’s ShalesOperations

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Summary• TenarisHydril Wedge XP™ is a new threaded and coupled connection with TenarisHydril Wedge thread

profile that has been designed to provide exceptional torque capability and robustness for longer laterals. Pin-to-Pin back up mechanism can grant additional torque capability to handle rotation.

• This superior torque capability in conjunction with its simple and fast make-up, not requiring anyspecial equipment, makes TenarisHydril Wedge XP™ an ideal solution for shale applications.

• A detailed design program with several evaluations and full scale tests in laboratories and in the rigresulted in a reliable development.

• Along with its TenarisHydril Wedge XP™ connections, Tenaris offers Rig Direct™. This integrated package of expert services provides many benefits, starting with cost reductions. Tenaris’s local presence is supported by a unique global infrastructure of industrial, R&D and service centers, operating under a single QHSE management system. With the acquisition of Garrett LLC, Tenaris is ready to optimize Midcontinent operations through Rig Direct™.

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Tenaris 22 September 2017

Thank you for your attention.Questions?