Deep Enterprises (Co. Unit Of Deep Cable), Delhi, Electric Wires and Cables
Tempsens- cable and wires
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Transcript of Tempsens- cable and wires
CABLES & WIRES
What makes us Unique!
12345
ProductsWide range of Instrumentation Control, Power, High Temperature & MI Cables.
SuccessfulINR 1300 million (2016, expected) turnover.>450 Employees
GlobalExporting products in more than 70 countries. Strong agent network in more than 20 countries.
High Quality Standards.ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007.NABL Accredited Electrical testing Lab.
ProductionCable plant spread in area of 10,000 sq mtr. for large scale production.Equipped with latest technology.
Customer Focused Company
With 4500+ satisfied customers
History
40 years of Satisfied customers
1976 Pyrotech group established with thermocouple as its first product.
1985 Tempsens established “a dedicated facility for thermocouples/RTD’s”
1994 Started covering export market. Awarded ISO 9002
2003 Expansion of factory building, manufacturing of Temperature Calibration Equipment.
2004 Started state of the art calibration Laboratory (NABL accredited).
2009 New production Facilities started for Cable manufacturing and Industrial Heaters
2011 Awarded with prestigious MSME award 2010. Expansion of Cable Plant.
2013 BOI SME 100 Award 2012. M.I Cable plant started.
2015 Expansion of Cable Plant. Facilities improved. New and Advanced Machineries installed.
2016 NABL accreditation to Tempsens Testing centre in Electrical discipline for Cables and Wire Testing.
TEMPSENS is the leading thermal engineering solution
provider like Temperature sensors, Cables & heaters
with world class manufacturing facilities in India,
assembly unit in Germany and sales office in China.
Company Profile
At a Glance
Tempsens have a strong global presence, sales network
spreading in 20 countries, and exporting to over 70
countries.
High Quality Assets
Tempsens is an ISO 9001:2008, ISO 14001:2004,
OHSAS 18001: 2007 company certified by TὒV Nord
and have joint ventures with world leaders in Heaters,
furnaces, and Non contact Temperature measurement.
Global Presence
Key Figures
Foundation 1976
Employees 450
Customers > 4500
Headquarters Udaipur –INDIA
Sales 18M $
Production plant 270,000 sq.ft
Main products Thermocouples,
Resistance Thermometers,
Thermowells & Accessories
Instrumentation & Control
cables, Pyrometers,
Industrial Heaters, Furnaces,
MI Cables, Calibration
Equipments & Services.
Facilities
Wire drawing machine
“High speed twister/ bunchers”
PTFE Tape Extruders
FEP/PFA/ETFA Extrusion Plants
Silicon Cable Extruders
PVC Cable Extruders
Fiber Braiding Machines
SS Braiding Machines
Fiber Lapping Machines
Horizontal tape wrapping machine
Sintering Ovens
Varnish Ovens
Armouring Machines
Rigid type twisting machines
Marking Machines
Cable manufacturing
Electrical Testing Lab
MI Cable manufacturing
Facilities
MGO Sintering Furnace
Draw Benches
Horizontal Drawing machine
Annealing machine
Ammonia Cracker
Polishing machine
Straightening machine
MI Cable manufacturing
Cable Manufacturing
Electrical Testing Lab
Facilities
Electrical Testing Lab
Cable Manufacturing
MI Cable manufacturing
HCL Gas Emission Test Setup
Smoke Density Test Setup
Oxygen & Temperature Index Test
Setup
Plating Thickness Testing Machine
HV Testing
Spark Tester (On line)
Ladder test (Flame retardance test)
Flammability Test Setup
Conductor Resistance test at 220⁰C.
Insulation Resistance test
Aging Test Setup
Surface Resistance Test Setup
Cold Bend Test Setup
LCR Meter
Tensile Tester
Automatic Temperature Calibration
Setup
E-4096
Insulations Offered
Temperature range for various insulations are listed below:
Alumina Fiber
Ceramic Fibre/Silica
Fiber Glass
Polyimide
PTFE/PFA
PEEK
FEP
SILICON
ETFE
PVC
XLPE
HDPE
LDPE
Insulations Offered
Products Offered
Low Voltage (up to 1.1 KV) range of Copper
Armoured and Un– Armoured
Instrumentation & Control Cables & Wires:
• Signal Cables
• Thermocouple & RTD Cables
• Control Cables
• Power Cables
• High Temperature Cables (up-to
1200⁰ C)
• Mineral Insulated Metal Sheathed
Cables
• Hook up wires & Sleeves.
Technical Specification
Construction : Single Pair / Multi PairVoltage Grade : Up to 1.1 KVConductor : ABC, NPC, TPC, SPC, NiConductor size : 0.50, 0.75, 1.0, 1.5, 2.5
Sq.mm or as per requirement.
Conductor stranding : Solid or Multi strand.Core Insulation : PVC, Teflon, Polyamide,
Fiber Glass, Ceramic Fiber etc.
Screening : Aluminium foil type/Mesh Braided typeInner/Outer Sheath : PVC, Teflon, Polyamide,
Fiber Glass, Ceramic Fiber etc.
Standards : As per BS 5308 Part 1 & Part 2, IS 8130, IEC
60228, JSS 51038Armouring : G.I. Armouring/SS
Braiding.
Instrumentation signal Cables minimises noise and signal interference, delivering clean signals in harsh environments and general manufacturing operations. These cables are designed for use in communication and instrumentation.
Instrumentation CablesSignal Cables
Instrumentation CablesThermocouple Extension & Compensating Cables
Technical Specification
Construction : Single or Multi pairVoltage Grade : Up to 1.1 KVConductor : TC, EX, C (as per below
table)Type of Conductor : K, T, J, E, N, R, S, T, B,D, CConductor size : AWG 12 to AWG 32Conductor stranding : Solid or Multi strandCore Insulation : PVC, Teflon, Polyamide,
Fiber Glass, Ceramic Fiber etc.
Screening : Aluminium foil type/Mesh Braided type
Inner/Outer Sheath : PVC, Teflon, Polyamide, Fiber Glass, Ceramic Fiber etc.
Armouring : G.I. Armouring/SS Braiding
Color Code : As per T C color code table
Standards : ANSI MC 96.1, IEC 584.3, IS 8784
Thermocouples cables are used to measure the temperature directly. Extension & Compensating wires are only use to extend a thermocouple signal from a sensor to instrument for readings.
Instrumentation CablesColor code of TC extension & compensating cables
Technical Specification
Construction : Single Pair / Multi PairVoltage Grade : Up to 1.1 KVConductor : Electrolytic Grade, SPC, NPC,
TPC, BC.Core lying : 2/3/4 wire construction color
coding peer DIN 43760 or specified by customers.
Conductor stranding : Solid or Multi strand.Core Insulation : PTFE, Silicon, PEEK, Kapton,
Fiber Glass, Ceramic Fiber, PFA, FEP etc.
Screening : Copper/silver or nickel plated/ Tinned plated/ Almyler Screening Individual & Overall with Drain Wire
Inner/Outer Sheath : PTFE, Silicon, PEEK, Kapton, Fiber Glass, Ceramic Fiber, PFA, FEP etc.
Armouring : Galvanized wire/Stripe (for PVC).
Flexibility : Excellent
RTD cable is available in 2,3,4,6 and 8 core as per requirement in annealed BC, TPC, NPC or SPC conductor. Screening, Braiding and insulation can be provided as required.
Instrumentation CablesRTD Triad Cables
Technical Specification
Construction : 2, 3, 4, 5, 7, 12 or multiple cores
Voltage Grade : Up to 1.1 KVConductor : ABC, TPC, NPC, SPC, NiConductor size : 0.50, 0.75, 1.0, 1.5, 2.5 Sq
mm or as per customer requirement
Conductor stranding : Solid or MultistrandCore Insulation : PVC, Teflon, Polyamide,
Fiber Glass, Ceramic Fiber etc.
Standards : As per IS 1554, IEC 60502, IEC 60227, JSS 51038, IS 8130:84
Screening : Aluminum foil type/Mesh Braided type
Inner/Outer Sheath : PVC, Teflon, Polyamide, Fiber Glass, Ceramic
Fiber etc.Armouring : G.I. Armouring/SS Braiding
Tempsens provides Control & Power cable up to 1.1 KV voltage grade with variety of insulations.
LV Control & Power Cables
Technical Specification
Construction : 2, 3, 4, 5, 7, 12 or multiple cores.
Voltage Grade : Up to 1.1 KV GradeConductor : ABC, TPC, NPC, SPC, NiConductor size : 1.5, 2.5, 4.0, 6.0, 10.0,
16.0, 25.0, 35.0 Sq mm or as per customer specifications
Conductor stranding : Multistrand as per IS 8130:84
Core Insulation : Teflon, Fiber Glass, Ceramic Fiber etc.
Isolator : Polymide, Sintered PTFE foil, Glass Mica tape
Screening : Aluminum foil type/ Mesh Braided type
Fire Barrier tape : Glass Mica TapeInner/Outer Sheath : Teflon, Fiber Glass,
Ceramic Fiber etc.Armouring : SS BraidingStandard : As per IS 8130:84, JSS
51038
Tempsens provides Heat resistance cables with maximum 800°C temperature withstanding.
High Temperature CablesHeat Resistance Cables
Other Cables & Wires
LEAD WIRES
Tempsens provide wide range of Lead wire or Hook up wires up from temperature -260 °C to extreme high temperature 1200 °C with insulation PVC, PTFE, FEP, PEEK, Silicon, Glass Fiber, Ceramic Fiber etc.
OTHER SPECIAL CABLES
• Network Cables
• Co-axial Cable
• Lance Cable
• Load Cell Cable
• Composite VGA Cable
SLEEVESTempsens offer variety of sleeves suitable for wide temperature range with various insulation such as PTFE, FEP, Silicon, Fiber Glass, Stainless Steel wire, Polyamide & PVC.
Inner Diameter : 0.50 mm to 10 mmVoltage Grade : Up to 10 KVColor : As per Customer
requirement
Mineral Insulated Cables
Mineral insulated cables are designed for high temperature applications and particularly strict
requirements with regard to mechanical, chemical and electrical stability.
16% of OD
M.I Configuration
FEATURES
• Mechanical Strength
• Long Life
• Corrosion and Scaling Resistant
• Long Length
• Quick Response
• Radiation Resistance
• Alignment
• Safety
• Moisture/Pressure
Mineral Insulated CablesMI Thermocouple Cable
Mineral insulated thermocouple cables have inner conductors of Thermocouple base material as per standard ASTM E 585/585M and ASTM E 839.
Mineral Insulated CablesRTD Cable
Mineral insulated cables for RTDs have inner conductors of copper, copper-nickel alloys, nickel etc. metals.
Mineral Insulated CablesMI Heating Cable
• Mineral Insulated Heating Cable is an electrical
metal sheath heating cable with high economic
efficiency.
• It is the most rugged and durable type of heating
cable.
• it is applicable for operation in high temperatures
and explosion-proof areas.
• It can have a very high watt output and is used for
process heating applications at temperatures where
plastics insulated heating cables are not suitable.
• When properly installed, it has a very high lifetime.
• MI Heaters are applicable in the Machinery, power
generating industry, chemical and petrochemical
industry as well as research and development
OD (MM)
No. of Core
Type of Conductor
Sheath MGO Grade
2.02.53.54.04.55.05.56.07.08.09.0
12
Nichrome wire
Nichrome 80-20
Nichrome 60-40
SS340SS316LSS321SSS310INCONEL 600INCONEL 800
Standard (>96% Pure)
High Purity (>99.4% Pure)
Mineral Insulated CablesMineral Insulated Copper Cables (MICC)
Mineral Insulated Copper cable belongs to electric cable class.
Outer Sheath : Copper Sheath with melting point of 1083°C
Insulation : Magnesium oxide insulator, hardly compressed, with melting point of 2800°C.
Conductor: Annealed conductor of 99.9% of purity electrolytic copper wire, with melting point of 1083°C
Properties
• Doesn't deteriorate with age.
• Its high current carrying capacity.
• Over come the overload and short circuit.
• Resist to flame.
• Working under fire condition also.
• Such places where it is not allowed to break the walls
to embed the conduit this is the ideal solution.
References
OEMThermax, Honeywell, L&T, BGR Energy, Doosan, Emerson, Danieli, Tenova, Andritz, Siemens, Uop Callidus, ISGEC, Clyde Bergemann, CMI FPE, Electrotherm, Godrej & Boyce, Secure Meters, Humboldt Wedag.
STEEL & NON FERROUSTATA Steel, JSPL, Essar, JSW, Jindal SAW, Electrosteel, Bhushan, SAIL, HINDALCO, HZL, Vedanta, VIRAJ, Bharat Forge, JNIL, Shyam Sel, Usha Martin, Uttam Galva, Kirloskar, Jindal Aluminium, Prakash Industries, Srikalahasthi, Sunflag, JSL, SLR Metaliks, TATA Metalics.
PHARMAEmcure, Cadila
POWERBHEL, NTPC, Adani, Reliance Infrastructure, TATA Power, Torrent Power, ACB India, Thermal Power, Jajjar Power, Maithan Power, JSW Energy.
CEMENTUltraTech, J.K Cement, Lafarge, Shree Cement, NCL, ACC, Ambuja, Wonder Cement, Dalmia Cement, Chettinad Cement, Bharathi Cement, Andhra Cement, J.K Lakshmi, KJS Cement, DCM Cement, Vasavadatta Cement, Zuari Cement.
GLASSAsahi Glass, HNG, Piramal, Saint Gobain, Cogent Glass, Emerge Glass, Agi Glasspac
DEFENCE & NUCLEARNPCIL, DRDO, HAL, BARC, Bhavini, ECIL, ISRO, BEL
CHEMICAL & FERTILIZERIFFCO, RCF, Chambal, HEG, Grasim, HI-Tech Carbor, GFL, Asian Paints, DCM Shriram, Meghmani Organics, PI Industries, Ruchi Soya, Nirma, SRF.
OIL & GASIOCL, HPCL, GAIL
PAPERJ.K Paper, K.R Pulp & Paper, Shreyans Paper, Bindal Papers, Century Pulp & Papers
SUGAR & DISTILLARYRana Sugars, RSL Distilleries, Seksaria Sugar, Jamkhandi Sugars.
Quality
1. ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 certified by TὒV Nord.
2. ISO/IEC 17025:2005 - NABL Accredited laboratory for Electrical Testing.
3. Standard QAP covers all applicable In-process test, Type Test, Routine Test, Acceptance Test & Final Test as per the relevant Standards.
4. Tempsens products manufactured & meeting standards.
5. Products meeting general requirements of international standards available
E-4096
For complete details of our cable products
you can download our Cable Product guide here.
TEMPSENS INSTRUMENTS (I) PVT. LTD. : UNIT #2A-190, Road No. 5, MIA, Madri
Udaipur - 313 003 (Rajasthan) INDIAPhone : +91-294-3052929/3052953
Fax : +91-294-3052950
Temperature Sensing, Heating & Cables
THANK YOU!