Temp Sensor - Thermocouple and Extension Wire Insulation Constructions & Characteristics

Note: The above temperatures are approximations and assume a stable environment. If wires are subject to mechanical disturbances, performance will be adversely affected.

InsulationCode

PrimaryInsulation

JacketInsulation

Temperature RatingAbrasion

ResistanceMoisture

ResistanceContinuousReading

SingleReading

R-R Refrasil**Braid Refrasil**Braid 1600 F 2000 F Fair Fair

(Vitreous Silcia)

(Vitreous Silica)

Gg-G Double Glass Glass Braid 900 F 1000 F Good Good

Braid

G-G Glass Braid Glass Braid 900 F 1000 F Good Good

Gw-G Glass Wrap Glass Braid 900 F 1000 F Good Good

Sg-Sg High Temperature

High Temperature 1100 F 1400 F Good Good

Glass Braid Glass Braid

K-K Kapton* Tape Kapton* Tape 600 F 800 F Excellent Excellent

Tf-Tf Teflon* Tape Teflon* Tape 500 F 600 F Good Excellent

Tx-Tx Extruded Teflon*

Extruded Teflon* 400 F 600 F Very Good Excellent

Sf-Sf Felted Braided 550 F 650 F Excellent Good

Synthetic Fiber

Synthetic Fiber

P-P Polyvinyl Polyvinyl -20 to 221 F -20 to 221 F Good Excellent

* Tradename - E.I. DuPont** Tradename - H.I. Thompson

Temp Sensor - Duplex Insulated Thermocouple Wire - Type K

Ordering Example: 20-K-RR-SL=Type K Wire, 20 Ga., Refrasil Braid primary insulation, Refrasil Braid overall insulation, special limits of error tolerance

Note: All of the above construction available with metallic overbraids for mechanical protection. For other constructions, please contact sales office.

Type K (Chromel-Alemel+) Color Code: Neg-Red Pos-Yellow O/A Brown

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

14-K-SfSf 14 Solid Felted Synthetic Fiber

Braided Synthetic Fiber .124x.218 40

20-K-SfSf 20 Solid Felted Synthetic Fiber

Braided Synthetic Fiber .092x.154 18

20-K-SfG 20 Solid Felted Synthetic Fiber Glass Braid .054x.096 9

20-K-KK 20 Solid Fused Kapton* Tape

Fused Kapton* Tape .048x.088 10

20-K-GG 20 Solid Glass Braid Glass Braid .056x.100 5

20-K-GwG 20 Solid Glass Wrap Glass Braid .056x.100 8

F20-K-GgG 20 Stranded Double Glass

Braid Glass Braid .074x.136 9

20-K-SgSg 20 Solid High-Temp. Glass

Braid High-Temp. Glass Braid .064x.112 16

20-K-TxTx 20 Solid Extruded Teflon* Extruded Teflon* .068x.116 11

20-K-TfTf 20 Solid Fused Teflon*Tape

Fused Teflon* Tape .056x.102 10

20-K-RR 20 Solid Refrasil** Braid Refrasil** Braid .102x.174 16

24-K-GG 24 Solid Glass Braid Glass Braid .044x.076 4

24-K-GwG 24 Solid Glass Wrap Glass Braid .044x.076 4

24-K-TfTf 24 Solid Fused Teflon* Tape

Fused Teflon* Tape .044x.078 5

30-K-GwG 30 Solid Glass Wrap Glass Braid .034x.056 2

Add suffix SL for special limits of tolerance

+ Tradename - Hoskins Mfg. Co.* Tradename - E.I. DuPont** Tradename - H.I. Thompson

Temp Sensor - Duplex Insulated Thermocouple Wire - Type J

Note: All of the above construction available with metallic overbraids for mechanical protection. For other constructions, please contact sales office.

Type J (Iron-Constantan) Color Code: Neg-Red Pos-White O/A Brown

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

14-J-SfSf 14 Solid Felted Synthetic Fiber

Braided Synthetic Fiber .124x.218 40

20-J-SfSf 20 Solid Felted Synthetic Fiber

Braided Synthetic Fiber .092x.154 18

20-J-SfG 20 Solid Felted Synthetic Fiber Glass Braid .054x.096 9

F20-J-SfG 20 Stranded Felted Synthetic Fiber Glass Braid .060x.108 10

20-J-KK 20 Solid Fused Kapton* Tape

Fused Kapton* Tape .048x.088 10

20-J-GG 20 Solid Glass Braid Glass Braid .056x.100 5

20-J-GwG 20 Solid Double Glass Wrap Glass Braid .068x.124 8

F20-J-GgG 20 Stranded Double Glass

Braid Glass Braid .074x.136 9

20-J-SgSg 20 Solid High-Temp.

Glass Braid High-Temp Glass Braid .064x.112 16

20-J-TxTx 20 Solid Extruded Teflon* Extruded Teflon* .068x.116 11

20-J-TfTf 20 Solid Fused Teflon* Tape

Fused Teflon* Tape .056x.102 10

24-J-GG 24 Solid Glass Braid Glass Braid .044x.076 4

24-J-GwG 24 Solid Glass Wrap Glass Braid .044x.076 4

24-J-TfTf 24 Solid Fused Teflon* Tape

Fused Teflon* Tape .044x.078 5

30-J-GwG 30 Solid Glass Wrap Glass Braid .034x.056 2

Add suffix SL for special limits of tolerance

* Tradename - E.I. DuPont

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Temp Sensor - Duplex Insulated Thermocouple Wire - Type T

Type T (Copper-Constantan) Color Code: Neg-Red Pos-Blue O/A Brown

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

20-T-SfSf 20 Solid Felted Synthetic Fiber

Braided Synthetic Fiber .092x.154 18

20-T-GG 20 Solid Glass Braid Glass Braid .056x.100 5

20-T-GwG 20 Solid Glass Wrap Glass Braid .068x.124 8

20-T-TxTx 20 Solid Extruded Teflon* Extruded Teflon* .068x.116 11

20-T-TfTf 20 Solid Fused Teflon* Tape

Fused Teflon* Tape .056x.102 10

24-T-GG 24 Solid Glass Braid Glass Braid .044x.076 4

24-T-GwG 24 Solid Glass Wrap Glass Braid .044x.076 4

24-T-TfTf 24 Solid Fused Teflon* Tape

Fused Teflon* Tape .044x.078 5

30-T-GwG 30 Solid Glass Wrap Glass Braid .034x.056 2

http://www.industronics.com/TempSensor-DuplexInsulatedThermocoupleWire-TypeT.htm10/29/2004 11:21:55 AM

Temp Sensor - Duplex Insulated Thermocouple Wire - Type E

Type E (Chromel**-Constantan) Color Code: Neg-Red Pos-Purple O/A Brown

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

20-E-GG 20 Solid Glass Braid Glass Braid .056x.100 5

24-E-GG 24 Solid Glass Braid Glass Braid .044x.076 4

Temp Sensor - Thermocouple Extension Wire - Type KX.

Type KX (Chromel-Alemel+) Color Code: Neg-Red Pos-Yellow O/A Yellow

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

14-KX-MSfSf 14 Solid Mylar* Felted

Synthetic Fiber Braided Synthetic Fiber .124x.218 40

16-KX-MSfSf 16 Solid Mylar* Felted

Synthetic Fiber Braided Synthetic Fiber .111x.192 32

16-KX-PP 16 Solid Polyvinyl Polyvinyl .121x.202 27

16-KX-PWb 16 Solid Polyvinyl Weather Proof Braid .115x.196 26

16-KX-PalP 16 Solid Polyvinyl Alum. Mylar* Polyvinyl (TW) .250 28

16-KX-GG 16 Solid Glass Braid Glass Braid .075x.138 18

20-KX-PP 20 Solid Polyvinyl Polyvinyl .102x.164 14

20-KX-PWb 20 Solid Polyvinyl Weather Proof Braid .096x.148 13

F20-KX-PP 20 Stranded Polyvinyl Polyvinyl .108x.176 14

20-KX-PalP 20 Solid Polyvinyl Alum. Mylar* Polyvinyl (TW) .200 20

16-KX-TalT 16 Solid Extruded Teflon* Alum. Mylar* Ext. Teflon* (TW)

.165 23

20-KX-TalT 20 Solid Extruded Teflon* Alum. Mylar* Ext. Teflon* (TW)

.127 12

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Temp Sensor - Thermocouple and RTD Assemblies - Metal Sheath

Style AB Cut and Stripped

● Hot End junctioned to order ● Cold End stripped and sealed with epoxy to inhibit moisture penetration

Style AC Plug or Jack Termination

● Standard and Miniature Connectors have a 400ºF ambient temperature rating ● Also available in High Temperature Plug or Jackwith 1000ºF rating

Style AD Metal Transitions

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Industronics - Temp Sensor - Thermocouple and RTD Assemblies - Metal Sheath

● Coiled Spring Strain Relief on style AD protects wire against sharp bends in the transition area

Style AR Connection Head

Hot or Measuring Junctions Available in Single Dual Element Cable

Thermocouples wires are butt-welded. Insulation is sealed against liquid or gas penetration. This junction style provides the fastest possible response time but leaves the thermocouple wires unprotected against corrosive or mechanical damage.

The sheath and conductors are welded together forming a completely sealed integral junction.

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Industronics - Temp Sensor - Thermocouple and RTD Assemblies - Metal Sheath

Recommended in presence of liquids, moisture, gas, or high pressure. The wire is protected from corrosive or erosive conditions. In the Grounded Junction, response time approaches that of the Exposed Junction.

Thermocouple junction is fully insulated from welded sheath end. Excellent for applications where stray emf's would affect the reading, and for frequent or rapid temperature cycling. In the Ungrounded Junction, response time is slightly longer then for the Grounded Junction.

Temp Sensor - Thermocouples & RTD Assemblies - Style AB Sheathed

Ordering Example:AB-K-188-G-C-S3-21=Type K Thermocouple, 3/16" O.D., grounded junction, Inconel sheath, 3" strip length, 21" sheath length

ANSICalibration

SheathDiameter

Type ofJunction(Hot End)

SheathMaterial

StripLength

SheathLength

K = Chromel-Alumel* 063 = 1/16" G = Grounded A = 304 SS Use the letter

S "L"

J = Iron-Constantan 125 = 1/8" U = Ungrounded B = 316 SS plus length in Dimension

T = Copper-Constantan

188 = 3/16" E = Exposed C = Inconel

600 inches in inches

E = Chromel*-Constantan 250 = 1/4"

N = Nicrosil-Nisil

RTD 100

RTD's available in 2 or 3 wire versions, spedify RTD 100-2 or RTD 100-3.Add suffix DX for duplex assembliesMounting hardware

* Tradename - Hoskins Mfg. Co.

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Temp Sensor - Accessories - Non Adjustable Mounting Fittings

Code No. Sheath O.D.inches Material

Bore+0.10,-0.000

inches

MaleNPT

inches

Lengthinches

TH-185-2 0.125 Brass 0.130 1/8 1

TH-185-3 0.188 Brass 0.192 1/8 1 1/8

TH-185-4 0.250 Brass 0.256 1/8 1 3/16

TH-185-5 0.250 Brass 0.256 1/4 1 3/8

TH-185-9 0.250 Brass 0.256 1/2 1 3/4

Add suffix SS for non adjustable stainless steel fittings

Temp Sensor - Thermocouples & RTD Assemblies - Style AC Sheathed

Ordering Example:AC-K-188-G-C-P-12=Type K Thermocouple, 3/16" O.D., grounded junction, Inconel sheath, male plug, 12" long

ANSICalibration

SheathDiameter

Type ofJunction(Hot End)

SheathMaterial

Typeof End

SheathLength

K = Chromel-Alumel* 063 = 1/16" G = Grounded A = 304 SS P = Plug "L"

I = Iron-Constantan 125 = 1/8" U = Ungrounded B = 316 SS J = Jack Dimension

T = Cooper-Constantan 188 = 3/16" E = Exposed C = Inconel

600 PJ = Plug and Jack in inches

E = Chormel*-Constantan 250 = 1/4" HP = Hi-

Temp Plug

N = Nicrosil-Nisil HJ = Hi-Temp Jack

R = Pt-Pt 13% Rh MP = Mini Plug

S = Pt-Pt 10% Rh MJ = Mini Jack

RTD 100

RTD's available in 2 or 3 wire versions, spedify RTD 100-2 or RTD 100-3.Add suffix DX for duplex assembliesMounting hardware

* Tradename - Hoskins Mfg. Co.

Temp Sensor - Thermocouples & RTD Assemblies - Style AD Sheathed

Ordering Example:AD-K-188-G-C-TF-12-72-0-SE-1=Type K Thermocouple, 3/16" O.D., grounded junction, Inconel sheath, transition fitting, 12" long sheath, 72" long lead wire, no armor, stripped ends, with 20 Ga. PVC extension wire

ANSICalibration

SheathDiameter

Type ofJunction(Hot End)

SheathMaterial (Cold End)

K = Chromel-Alumel* 063 = 1/16" G = Grounded A = 304 SS TF =

J = Iron-Constantan 125 = 1/8" U = Ungrounded B = 316 SS Transition

T = Copper-Constantan 188 = 3/16" C = Inconel 600 Fitting

E = Chromel*-Constantan 250 = 1/4"

N = Nicrosil-Nisil

RTD 100

SheathLength

Lead WireLength

FlexibleArmor

Plug, Jack, Bothor Spade Lugs

Type ofExtension Wire

"L" "E" 0 = No Armor P = Plug 1 = 20 Ga. PVC

Dimension Dimension 1 = 9/32" O.D., J = Jack 2 = 20 Ga. G/G

in inches in inches SS Armor PJ = Plug & Jack 3 = 24 Ga. G/G

SL = Spade Lug 4 = 20 Ga. T/T

SE = Stripped Ends

RTD's available in 2 or 3 wire versions, spedify RTD 100-2 or RTD 100-3.Add suffix DX for duplex assembliesOther extension wires are available, contact our sales office Mounting hardware

* Tradename - Hoskins Mfg. Co.

Temp Sensor - Thermocouples & RTD Assemblies - Style AR Sheathed

Ordering Example:AR-J-188-G-A-SC1212-12=Type J Thermocouple, 3/16" O.D., grounded junction, 304 stainless steel sheath, screw cover head with 1/2" x 1/2" hex pipe bushing brazed to the sheath, 12" long

ANSICalibration

SheathDiameter

Type ofJunction(Hot End)

SheathMaterial

Type of Head &Mounting

Thread

SheathLength

K = Chromel-Alumel*

063 = 1/16" G = Grounded A = 304 SS SC = Screw

Cover Head "L"

J = Iron-Constantan 125 = 1/8" U =

Ungrounded B = 316 SS PH = Plastic Head Dimension

T = Copper-Constantan

188 = 3/16" C = Inconel

600 MPH = Mini Plastic Head in inches

E = Chromel*-Constantan 250 = 1/4" XP = Explosion

Proof Head

N = Nicrosil-Nisil 1212 = 1/2" x 1/2" Hex pipe

RTD 100 bushing brazed to sheath

RTD's available in 2 or 3 wire versions, spedify RTD 100-2 or RTD 100-3.Add suffix DX for duplex assembliesMounting hardware

Temp Sensor - Connectors - Standard Thermocouple

Lightweight, rugged, and accurate, the standard connectors also feature quick positive wiring hookup. The exclusive channel design isolates all wires for clean, strong signals.

Code No. Description

910 Connector plug (specify calibration)

911 Connector jack (specify calibration)

K, J, T, E, N, R/S calibrations available

Additional Features

● Matching thermocouple materails throughout (except Type R/S, which are compensated) ● Hollow pins minimize weight ● Standard 7/16 inch pin spacing ● Positive pin diameter 5/32 inch, negative pin diameter 3/16 ● Glass-filled thermoplastic provides high impact strength ● Fully visible connections ● ANSI color coded for easy identification ● 400ºF ambient temperature rating ● Molded-in threaded inserts ● Captive cap screws won't fall out

Temp Sensor - Connectors - Quick-Attach Thermocouple

Time-saving thermocouple connectors are fast and convenient to use. No loose parts, no cap removal, no need to wrap wires around terminal screws.

Code No. Description

918 Connector plug (specify calibration)

919 Connector jack (specify calibration)

K, J, T, E, N, R/S calibrations available

http://www.industronics.com/TempSensor-Connectors-Quick-AttachThermocouple.htm10/29/2004 11:22:00 AM

Temp Sensor - Connectors - High Temperature Thermocouple

High temperature connectors are practical for temperatures up to 1000ºF.

Code No. Description

1160 Hi-Temp plug (specify calibration)

1110 Hi-Temp jack (specify Calibration)

K, J, T, E, N, R/S calibrations available

Temp Sensor - Connectors - Minature Thermocouple

● Lightweight and space-saving, they complement modern miniature instrumentation

● Molded-in pin contacts assure precise alignment (no loose, wobbly parts)

● Rugged, high quality, high performance connectors

● Employ matching thermocouple alloy materials

● Available in all standard calibrations, ANSI color-coded

● Exclusive channel design isolates the wires for clean, strong signals

Code No. Description

852 Miniature plug (specify calibration)

853 Miniature jack (specify calibration)

K, J, T, E, N, R/S calibrations available

Temp Sensor - Thermocouple Extension Wire - Type JX

Type JX (Iron-Constantan) Color Code: Neg-Red Pos-White O/A Black

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

14-JX-MSfSf 14 Solid Mylar* Synthetic

Fiber Braided Synthetic Fiber .124x.218 40

16-JX-MSfSf 16 Solid Mylar* Synthetic

Fiber Braided Synthetic Fiber .111x.192 32

16-JX-PP 16 Solid Polyvinyl Polyvinyl .121x.202 27

16-JX-Pwb 16 Solid Polyvinyl Weather Proof Braid .115x.196 26

16-JX-PalP 16 Solid Polyvinyl Alum.Mylar* Polyvinyl .250 28

16-JX-GG 16 Solid Glass Braid Glass Braid .075x.138 18

20-JX-PP 20 Solid Polyvinyl Polyvinyl .102x.164 14

20-JX-PWb 20 Solid Polyvinyl Weather Proof Braid .096x.158 13

F20-JX-PP 20 Stranded Polyvinyl Polyvinyl .108x.182 14

20-JX-PalP 20 Solid Polyvinyl Alum. Mylar* Polyvinyl (TW) .200 20

16-JX-TalT 16 Solid Extruded Teflon* Alum.Mylar* Ext. Teflon* (TW) .165 23

20-JX-TalT 20 Solid Extruded Teflon* Alum. Mylar* Ext. Teflon* (TW)

.127 12

Temp Sensor - Thermocouple Extension Wire - Type TX

Type TX (Copper-Constantan) Color Code: Neg-Red Pos-Blue O/A Blue

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

20-TX-PP 20 Solid Polyvinyl Polyvinyl .102x.164 15

20-TX-PalP 20 Solid Polyvinyl Alum. Mylar* Polyvinyl

(TW) .200 20

F20-TX-PP 20 Stranded Polyvinyl Polyvinyl .108x.176 14

Temp Sensor - Thermocouple Extension Wire - Type EX

Type EX (Chromel**-Constantan) Color Code: Neg-Red Pos-Purple O/A Purple

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

20-EX-PP 20 Solid Polyvinyl Polyvinyl .102x.164 15

20-EX-PalP 20 Solid Polyvinyl Alum. Mylar* Polyvinyl

(TW) .200 20

http://www.industronics.com/TempSensor-ThermocoupleExtensionWire-TypeEX.htm10/29/2004 11:22:03 AM

Temp Sensor - Thermocouple Extension Wire - Type RSX

Type RSX (Copper-Alloy #11) Color Code: Neg-Red Pos-Black O/A Green

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

16-RSX-MSf 16 Solid Mylar* Felted

Synthetic Fiber Synthetic Fiber Braid .111x.192 34

20-RSX-PP 20 Solid Polyvinyl Polyvinyl .102x.164 15

Temp Sensor - Thermocouple Extension Wire - Type NX

Type NX (Nicrosil-Nisil) Color Code: Neg-Red Pos-Orange O/A Orange

PartNumber

WirePrimary

InsulationOverall

Insulation

NominalOverall

Dimensionsin inches

Approx.ShippingWt. perM/FT

GaugeSize

Solid orStranded

20-NX-PP 20 Solid Polyvinyl Polyvinyl .102x.164 14

20-NX-PalP 20 Solid Polyvinyl Alum. Mylar* Polyvinyl

(TW) .200 20

Temp Sensor - Thermocouple Applications

ANSIType Wire Alloys Temperature

Range FLimits of Error

Standard Special

J Iron (+) vs Constantan (-) 32 to 1382 +/-0.75% +/-0.4%

K Chromel (+) vs. Alumel (-) 32 to 2282 +/-0.75% +/-0.4%

T Copper (+) vs. Constantan (-) 32 to 662 +/-0.75% +/-0.4%

E Chromel (+) vs. Constantan (-) 32 to 1652 +/-0.5% +/-0.4%

R Platinum (-) vs. Pt. 13% Rhodium (+) 32 to 2642 +/-0.25% +/-0.1%

S Platinum (-) vs. Pt. 10% Rhodium (+) 32 to 2642 +/-0.25% +/-0.1%

B Pt. 6% Rhodium (-) vs. Pt. 30% Rh (+) 1598 to 3092 +/-0.5% ---

N Nicrosil (+) vs. Nisil (-) 32 to 2282 +/-0.75% +/-0.4%

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Type J (Iron vs. Constantan)Can be used protected or unprotected. Reducing atmosphere recommended. Iron wire oxidizes rapidly above 1000 F.

Type K (Chromel-Alumel*)Recommended for ixidizing atmospheres. Should be used in suitable protection tube when in a reducing or sulfurous atmosphere.

Type T (Copper-Constantan)Useable in oxidizing, reducing or inert atmospheres.

Type E (Chromel*-Constantan)Oxidizing atmospheres recommended. Highest EMF of common base metal thermocouples.

Type R (Platinum vs. Platinum 13% Rhodium)Oxidizning atmosphere recommended. Should be protected with ceramic protection tube. Higher EMF output than Type S.

Type S (Platinum vs. Platinum 10% Rhodium)Same general conditions as Type R

Type B (Platinum 6% Rodium vs. Platinum 13% Rhodium)Same general conditions as Type R adn S. EMF output is lower than Type R and S.

Type N (Nicrosil vs. Nisil)For general use, better resistance to oxidation and sulfur than Type K.

Although some of the thermocouples listed above can be used at higher temperatures than those shown, these are generally considered to be maximum reliable operating temperatures.

*Tradename - Hoskins Mfg. Co.

Temp Sensor - Thermocouples Base Metal Straight Element with Two-Hole Insulators

To order: Specify Code number-lengthExample: 1436-BW-48=Type K Thermocouple, 8 Ga., 48" long with ceramic insulators, butt welded

Code Number

B&SGauge Length

ANSI Type K ANSI Type J

ButtWelded

Twistedand

Welded

ButtWelded

Twistedand

Welded

1436-BW 1409 1578-BW 1507 8 Specify

1438-BW 1411 1579-BW 1509 14 length

1439-BW 1412 1580-BW 1510 20 in inches

Temp Sensor - Thermocouples Base Metal Dual Element with Four-Hole Insulators

To order: Specify Code number-lengthExample: 1442-BW-36=Type K duplex Thermocouple, 14 Ga., 36" long with ceramic insulators, butt welded

Code Number(Butt Welded Only)B&S Gauge Length

ANSI Type K ANSI Type J

1442-BW 1584-BW 14 Specify

1443-BW 1585-BW 20 length

in inches

Temp Sensor - Thermocouples Base Metal Angle Type with Two-Hole Insulators

To order: Specify Code number cold leg length-hot leg lengthExample: 1414-12-24=Type K Thermocouple, 8 Ga., 12" cold leg x 24" hot leg with ceramic insulators, twisted and welded

Code Number

B&SGauge Length

ANSI Type K ANSI Type J

ButtWelded

Twistedand

Welded

ButtWelded

Twistedand

Welded

1436-BW 1414 1581-BW 1517 8 Specify

1438-BW 1415 1582-BW 1518 14 length

----- ----- 1583-BW 1519 20 in inches

Temp Sensor - Thermocouples Noble Metal

Industronic's noble metal thermocouples offer the advantage of handling higher temperatures and providing greater accuracy than base metal thermocouples. Choose form ANSI types S, R, or B, depending on your temperature and tolerance requirements. Noble metal thermocouples can be ordered as bare elements, elements with insulators, or assembles. A typical assembly includes a head, alumina insulators, and a protecting tube. A variety of hardware choices are available

Performance Capabilities

● Platinum assemblies can handle temperatures to 3100ºF

Applications

● Heat treating and control sensors ● Semiconductor C.V.D. processing

ANSI Type S,R, or B

To order: Specify Code number-calibration-lengthExample: 2114-R-24/MC=Type R Thermocouple, 24", .020 dia. wire with .125 dia. Alumina insulator and copper sleeves

Code Number Diameter Length

2114* .020 dia. Wire with .125 dia. Alumina insulator

2116* .020 dia. Wire with .188 dia. Alumina insulator Specify

2117* .020 dia. Wire with .125 dia. Mullite insulator length

2118* .020 dia. Wire with .188 dia. Mullite insulator in inches

* SpecifyType S, R, or B by adding -S, -R, or -B after the code number. For use with general purpose heads; platinum assemblies can be furnished with MC-124 copper sleeves, add suffix /MC to code number. Duplex assemblies add suffix DX.

Temp Sensor - Thermocouples Plastic Machine Bayonet

Applications: Due to their fast response, rugged construction and ease of installation, Industronics' plastic machine bayonet thermocouples are unexcelled for use in measuring temperatures of heated chambers and dies in plastic molding and extrusion machines, up to 900ºF continuous.

CodeNo.

Calibrationinches L Length B Length Cold End

Termination

STYLE K = Chromel-Alumel* 0 = Stripped Ends

PA J = Iron-Constantan Specify Specify 1 = 1/2" Conduit Connection

PB T = Copper-Constantan length length 2 = Plug Connection

PC RTD 100 in inches in inches 3 = Jack Connection

4 = Spade Lug Connection

RTD's available in 2 or 3 wire versions, specify RTD 100-2 or RTD 100-3. Bayonet Fittings

Style PA - Straight Type

Style PB - Adjustable Spring Type

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Industronics - Temp Sensor - Thermocouples Plastic Machine Bayonet

Style PC - Adjustable Armor Type

* Tradename - Hoskins Mfg. Co.

Temp Sensor - Accessories - Bayonets

Code No. Descriptioninches L Length inch Thread inch

TH-295-1 7/8 1/8

TH-295-2 Bayonet 1 1/8

TH-295-3 Adapter 1 1/2 1/8

TH-295-4 2 1/8

Temp Sensor - Thermocouples Standard Assemblies

To order: Specify Code number-lengthExample: 1409-1308-24=Type K Thermocouple, 8 Ga., 24", complete with 3/4" NPT 446 SS protection tube and aluminum head

Code NumberB&S

Gauge

Protection Tube

Construction Head* LengthANSIType K

ANSIType J Material

NPT Sizeinch

1411-1395

1509-1395 14 Inconel

601 1/2 Seamless H 704

1409-1395

1507-1395 8 Inconel

601 1/2 Seamless H 704 Specify

1409-1396

1507-1396 8 Inconel

601 3/4 Seamless H 705 length

1409-1397

1507-1397 8 Inconel

601 1 Seamless H 706 in inches

1409-1341

1507-1341 8 304 SS 1/2 Welded H 704 Specify

1409-1342

1507-1342 8 304 SS 3/4 Welded H 705 length

1409-1343

1507-1343 8 304 SS 1 Welded H 706 in inches

1409-1347

1507-1307 8 446 SS 1/2 Seamless H 704 Specify

1409-1308

1507-1308 8 446 SS 3/4 Seamless H 705 length

1409-1309

1507-1309 8 446 SS 1 Seamless H 706 in inches

1411-1377

1509-1377 14 Cast Iron 1 Cast H 706 12 inches

through

1409-1377

1507-1377 8 Cast Iron 1 Cast H 706 48 inches in 6

inch

1409-1375

1507-1375 8 Cast Iron 3/4 int Cast H 705 increments

* Head assembly options.

Temp Sensor - Accessories - Standard Heads

Standard heads are made of cast iron or aliminum. A plated chain attaches the gasketed cover to the body. Flats are provided for tightening. The connector block, held in place with two screws, can be a single, duplex, or triplex. These heads have 1, 3/4, or 1/2 inch NPT openings for protecting tubes or

AluminumHead

Code No.

Cast IronHead

Code No.

SensorOpening (NPT)

inches

ConduitConnection

inches

H706 H709 1 3/4

H705 H708 3/4 3/4

H704 H707 1/2 3/4

drilled wells. The conduit outlet is 3/4 inch NPT. Maximum operating temperature is 1000ºF.

Industronics - Temp Sensor - Resistance Temperature Detector Applications

Platinum resistance to temperature detectors (RTD's) is used for temperature measurements in the range of -328ºF to 1166ºF. The electrical resistance of the platinum wire utilized is proportional to temperature variation. This variation is precise and repeatable. The electrical resistance in the RTD is measured by an indicating instrument which converts the reading to a temperature.

RTD's provide electrical and mechanical stability with negligible drift and error. Their design allows for easy installation in new or existing equipment.

RTD's are excellent for use in detecting stator and winding temperatures in large and medium motors, generators, and transformers. Other typical applications include temperature measurements in pumps, turbines, and compressors. RTD's are also used to measure temperatures in processing equipment for chemicals, petroleum, power, food, plastics, and solar energy.

Repeatability and stability are important characteristics of all RTD's. Repeatability is +/- 18ºF over the full temperature range. Stability tests after one year indicate drift to be only +/- 18ºF at 32ºF within the rated temperatures.

Calibration Services

An Industronics Certificate is issued on every test showing the National Institute of Standards and Technology Traceable Referencs.

Industronic's thermocouple wire and elements can be calibrated and certified at an extra charge. Each thermocouple, coil, reel, or spool of wire is then tagged to show the individual departure from the curve. Once calibrated, their exact departure from the standard curve at any specified temperature is known and taken into account. Thermocouples and wire samples sent to the factory for calibrating must be at least 24 inches long.

The normal calibrating temperature range is from 32ºF to 2200ºF, depending on wire type and gauge. Sub-zero and cryogenic calibrating is available at standard checkpoints.

Temp Sensor - Protecting Tubes and Assemblies - Mullite

To order: Specify Code number-lengthExample: 1153-191-24=7/16" I.D. x 11/16" O.D. Mullite tube, 24" long with 1/2" NPT x 3/4" NPT steel reducing fitting

Code No. ID x ODinches Construction Length

inch

1152 1/4 x 3/8 Plain End

1153* 7/16 x 11/16 Plain End

1155 3/4 x 1 Plain End

1154 1 x 1 1/4 Plan End

1152-C 1/4 x 3/8 With collar aprox. 5/16 x 3/4 inch 12 through

1153-C 7/16 x 11/16 With collar approx. 5/16 x 11/16 inch 60 inches

1155-C 3/4 x 1 With collar approx. 5/16 inch x 1 3/8 inch in 6 inch

1154-C 1 x 1 1/4 With Collar approx. 5/16 inch x 1 5/8 inch increments

1155-N 3/4 x 1 Close steel nipple, 1 1/2 inch long, 1 NPT

1154-N 1 x 1 1/4 Close Steel nipple, 1 1/2 inch long, 1 1/4 NPT

1153-N 7/16 x 11/16 With TH-43 Ferrule 7/8 - 27 threads

* Available with TH-190 brass reducing fitting (add -190 to code number), or with TH-191 steel reducing fitting (add -191 to code number). Head assembly options.

Temp Sensor - Protecting Tubes and Assemblies - Alumina

Alumnina Protecting Tubes (99% Minimum Purity)

Code No. ID x ODinches Construction Length

inch

1146 1/4 x 3/8 Plain End 12 through 48 inches in 6 inch increments

1147* 7/16 x 11/16 Plain End 12 through 60 inches in 6 inch increments

1148 3/4 x 1 Plain End 12 through 72 inches in 6 inch increments

1149 1 x 1 1/4 Plain End 12 through 72 inches in 6 inch increments

* Available with TH-190 brass reducing fitting (add -190 to code number), or with TH-191 steel reducing fitting (add -191 to code number). Head assembly options.

Temp Sensor - Connectors - Panel Mount

Single Panel Mount Hardware

Designed for use with standard thermocouple connectors, these units fit panels up to 7/16 inch thick. Panel cutout: 1 1/8 inch to 1 5/32 inch hole. Units fit into standard 3/4 inch knockouts.

Code No. Description

909 Panel mount with jack (specify calibration)

930 Panel mount hardware only

K, J, T, E, N, R/S calibrations available

Temp Sensor - Connectors - Weatherproof Boots

Used in pairs as illustrated, these flexible noeprene rubber boots add moisture protection to standard plug-to-jack connections.

Code No. Description

943 Weatherproof Boot

Temp Sensor - Connectors - Jack Panels

To order:Specify Code Number-ANSI calibration-single module mounting position-number of circuits-numbering sequence-number of modules left to right x number of modules top to bottom

Example: 941-K-H-24-R-2x2 Interpretation: Multi-module array, K calibration, horizontal mounting position, 24 circuits, numbered in rows left to right, 2 modules left to right x 2 modules top to bottom, for a total of 4 modules

Code No.

ANSICalibration

Single Module

MountingPosition

No. ofCircuits

NumberingSequence

No. ofModulesLeft to Right

X

No. ofModulesTop to Bottom

941 J, K, T, H-Horizontal 4 R-Row 1 1

R/S, E, N V-Vertical through C-Column through X through

168 28 28

Temp Sensor - Connectors - Multi-Circuit Jack Panels for FS Box Mounting

These multi-circuit thermocouple jack panels are lightweight, yet sturdy. Their many outstanding features include:

● Thermocouple alloy contacts (except R/S which are compensated)

● Standard 7/16 inch pin spacing with 3/4 inch between circuits

● 250ºF ambient temperature rating

● Chioce of four, five, or six circuits per panel

Code number 940 jack panels are designed for mounting in special FS boxes (Code no. 942), which can accommodate panels with four, five or six circuits.

To order:Specify 940-ANSI calibration-number of circuits, i.e., 940-K-6

Code No. Description ANSICalibration

No. ofCircuits

940 Jack Panel J, K, T, N, R/S, E 4,5 or 6

942 FS Box

Temp Sensor - Accessories - Adjustable Mounting Fittings

Except for their sealant glands, these fittings are made entirely of 303 stainless steel. Sealant glands are available in neoprene, -40 to 200ºF: lava, -300 to 1000ºF: Teflon, -300 to 500ºF. Unless otherwise specified, neoprene sealant glands will be furnished. Depending on temperature

Single Threaded SheathO.D.

inches

Bore+0.002inches

MaleNPT

inches

Hex AccrossFlats

inches

ReplacementSealant Glands,

NeoprenesCode No. Length in.

TH-2747-N-063 1 1/4 0.063 0.067 1/8 1/2 TH-279-N-063

TH-2747-N-125 1 1/4 0.125 0.136 1/8 1/2 TH-279-N-125

TH-2747-N-188 1 1/4 0.188 0.193 1/8 1/2 TH-279-N-188

TH-2747-N-250 2 7/16 0.250 0.257 1/4 7/8 TH-279-N-250

and sheath diameter, the fittings are pressure rated up to 3,000 psi.

If Lava or Teflon sealant glands are desired, substitute L or T in place of the N in the Code No.

Temp Sensor - Accessories - Connector Blocks

Code No. Description

H741 Single, maximum operating temperature 1000 F

H742 Duplex, maximum operating temperature 1000 F

H743 Triplex, maximum operating temperature 1000 F

Temp Sensor - Accessories - Minature Plastic Screwed Cover Head

This lightweight (3 oz.) gray plastic head with integral terminals accommodates either single or dual element thermocouples. The reinforced thermosetting plastic body and cap with ballchain leash and gasket combine to form a weatherproof combination which resists weak acids, organic solvents, alkalies, sunlight and dust. Maximum operating temperature is 350ºF.

Code No. MaterialThermocouple

Openinginches

ConduitOpeninginches

Configuration

TH-2734 Thermosetting plastic 1/4 NPT 1/4 NPT Single or

dual element

Temp Sensor - Accessories - Explosion Proof Heads

Code No. SensorOpening inches

ConduitConnection inches

XP-11 3/4 3/4

XP-12 1/2 3/4

For use in hazardous locations.Underwriters' Laboratories Listed Class 1, Groups C, D; Class 2, Groups E, F, G; Class 3, all Groups.All XP explosion-proof heads use a TH-615 (six terminal) block.Also approved for CSA Class1, Groups C and D; Class H, Groups E and F; and Class III.

Temp Sensor - Thermowells - Threaded - Straight

Typical Dimensions

Process Conn. NPTP inch

Ainch

Minch

Rinch

Tinch

1 49/64 0.385 49/64 3/4

3/4 49/64 0.385 49/64 3/4

1 5/8 0.260 5/8 3/4

3/4 5/8 0.260 5/8 3/4

Temp Sensor - Thermowells - Threaded - Tapered

Typical Dimensions

Process Conn. NPTP inch

Ainch

Minch

Rinch

Tinch

1 49/64 0.385 1 1/16 3/4

3/4 49/64 0.385 7/8 3/4

1 5/8 0.260 1 1/16 3/4

3/4 5/8 0.260 7/8 3/4

Temp Sensor - Thermowell Selection Guide

Corrodent Temp.F.

Conc.%

Recomm.Material

Acetic Acid 212 All Monel

Acetic Anhydride 300 Nickel

Acetone 212 All 304 SS

Acetylene 400 304 SS

Alcohols 212 All 304 SS

Alum Potassium (or Sodium) 300 All Hast. C

Aluminum Chloride 212 All Hast. B

Aluminum Sulfate 212 All 316 SS

Ammonia, Dry 212 All 304, 316 SS

Amminium Hydroxide (Ammonia, Aqua) 212 All 304, 316 SS

Ammonium Chloride 300 50% Monel

Ammonium Nitrate 300 All 304 SS

Ammonium Sulfate 212 All 316 SS

Amyl Acetate 300 All 304 SS

Aniline 25 Monel

Asphalt 250 304 SS

Atmosphere(Industrial and Marine) 304 SS

Barium Compounds See Calcium

Beer 70 304 SS

Benzene (Benzol) 212 Steel

Benzoic Acid 212 All 316 SS

Bleaching Powder 70 15% Monel

Borax 212 All Brass

Bordeaux Mixture 200 304 SS

Boric Acid 400 All 316 SS

Bromine 125 Dry Monel

Butane 400 All Steel

Butyl Alcohol See Alcohols

Butyric Acid 212 Hast. C

Calcium Bisulphite 75 All Hast. C

Calcium Chloride 212 All Hast. C

Calcium Hydroxide 300 20% Hast. C

Calcium Hypochlorite See Bleaching Powder

Carbolic Acid See Phenol

Carbon Dioxide, Dry 800 All Brass

Carbonated Water 212 All 304 SS

Carbonated Beverages 212 304 SS

Carbon Disulphide 200 304 SS

Carbon Tetrachloride 125 All Monel

Chlorine, Dry 100 Monel

Chlorine, Moist 100 All Monel

Chloracetic Acid 212 All Monel

Chloroform, Dry 212 Monel

Chromic Acid 300 All Hast.C

Cider 300 All 304 SS

Citric Acid 212 All Hast.C

Copper (10) Chloride 212 All Hast.C

Copper (10) Nitrate 300 All 316 SS

Copper (10) Sulfate 300 All 316 SS

Copper Plating Solution (Cyanide) 180 304 SS

Copper Plating Solution (Acid) 75 304 SS

Corn Oil 200 304 SS

Cresote 200 All 304 SS

Crude Oil 300 Monel

Ethyl Acetate See Lacquer Thinner

Ethyl Chloride, Dry 500 Steel

Ethanol See Alcohols 316 SS

Ethylene Glycol (uninhibited) 212 All 304 SS

Ethylene Oxide 75 Steel

Fatty Acids 500 All 316 SS

Ferric Chloride 75 All Hast.C

Ferric Sulfate 300 All 304 SS

Formaldehyde 212 40% 316 SS

Formic Acid 300 All 316 SS

Freon 300 Steel

Flourine, Anhydrous 100 304 SS

Furfural 450 316 SS

Gasoline 300 Steel

Gluxcose 300 304 SS

Glue ph 6-8 300 All 304 SS

Glycerine 212 All Brass

Hydrobromic Acid 212 All Hast.C

Hydrochloric Acid (37-38%) 225 All Hast.B

Hydrogen Chloride, Dry 500 304 SS

Hydrocyanic Acid 212 All 304 SS

Hydroflouric Acid 212 60% Steel

Hydrogen Fluoride, Dry 175 Steel

Hydrofluogilicic Acid 212 40% Monel

Hydrogen Peroxide 125 10-100% 304 SS

Kerosene 300 All Steel

Lacquers & Thinners 300 All 304 SS

Lactic Acid 300 All 316 SS

Lime 212 All 316 SS

Linseed Oil 75 Steel

Magnesium Chloride 212 50% Nickel

Magnesium Hydroxide (or Oxide) 75 All 304 SS

Magnesium Sulfate 212 40% 304 SS

Mercuric Chloride 75 10% Hast.C

Mercury 700 100% Steel

Methylene Chloride 212 All 304 SS

Methyl Chloride, Dry 75 Steel

Milk, Fresh or Sour 180 304 SS

Molasses See Glucose

Natural Gas 70 304 SS

Nitric Acid 75 All 304 SS

Nitric Acid 300 All 316 SS

Oxygen 75 All Steel

Oleic Acid See Fatty Acids

Oxalic Acid 212 All Monel

Photographic Bleaching 100 All 304 SS

Palmitic Acid See Fatty Acids

Phosphoric Acid 212 All 316 SS

Phenol 212 All 316 SS

Potassium Compounds See Sodium Compounds

Propane 300 Steel

Rosin 700 100% 316 SS

Sea Water 75 Monel

Soap & Detergents 212 All 304 SS

Sodium Bicarbonate 212 20% 316 SS

Sodium Bisulphite 212 20% 304 SS

Sodium Bisulphate 212 20% 304 SS

Sodium Carbonate 212 40% 316 SS

Sodium Chloride 300 30% Monel

Sodium Chromate 212 All 316 SS

Salt or Brine See Sodium Chloride

Sodium Cyanide 212 All 304 SS

Sodium Hydroxide 212 30% 316 SS

Sodium Hypochlorite 75 10% Hast. C

Sodium Nitrate 212 40% 304 SS

Sodium Nitrate 75 20% 316 SS

Sodium Phosphate 212 10% Steel

Sodium Silicate 212 10% Steel

Sodium Sulfide 212 30% 316 SS

Sodium Sulfite 212 10% 316 SS

Sodium Sulfate 212 30% 304 SS

Sodium Thiosulfate 212 All 304 SS

Steam 304 SS

Stearic Acid See Fatty Acid

Sugar Solution See Glucose

Sulfur 500 304 SS

Sulfur Chloride 75 Dry 316 SS

Sulfur Dioxide 500 Dry 316 SS

Sulfur Trioxide 500 Dry 316 SS

Sulfuric Acid 212 10% 316 SS

Sulfuric Acid 212 10-90% Hast.B

Sulfuric Acid 212 90-100% 316 SS

Sulfuric Acid, Fuming 175 Hast.C

Sulfurous Acid 75 20% 316 SS

Titanium Tetrachloride 75 All 316 SS

Tannic Acid 75 40% Hast. B

Toluene 75 Steel

Trichloroacetic Acid 75 All Hast.B

Trichloroethylene 300 Dry Monel

Turpentine 75 316 SS

Varnish 150 Steel

Zinc Chloride 212 All Hast. B

Zinc Sulfate 212 All 316 SS

Industronics Service Offerings

Service Offerings

The instrumentation division supplies new and reconditioned instrumentation and performs in-house and field calibration and certification services. All traceable to the national institute of standards and technology. Our own instrument shop performs repairs and modifications to major instrument manufactures' products. We stock a wide variety of parts to support this repair operation.

The refractory group offers complete furnace, oven kiln and incinerator refractory services. From repair to rebuilding; including burner and combustion safegaurd repair and modernization.

Instrument Services Furnace Services ● Repairs ● Calibration Traceable to N.I.S.T. With ISO/

IEC 17025 Accreditation● Reconditioned Instruments ● Replacement Parts ● Instrument Control Panels ● Tri-met Dewpoint Indicators ● Custom Dewpoint Measurement Systems● Dewpoint Calibration and Repair

● Complete Refurbishing & Retrofit● Furnace Repair, Maintenance, & Service● Combustion Parts, Repair, & Service ● Flame Safety● Refractory Materials and Installation ● Uniformity Testing to Mil-Specs ● Emergency Repairs ● Muffles, Retorts, Belts, Baskets and Parts ● Replacement Parts

http://www.industronics.com/ServiceOfferings.htm10/29/2004 11:22:21 AM

Industronics Heating Element Catalog

Industrial Heating Elements and Accessories

Industronics Service Company is your full service heating element supplier. We manufacture and supply most types of heating elements for nearly any make or manufacturer of furnaces, ovens, and thermal oxidizers.

We provide a large selection of products, and can custom design heating elements to meet your specific requirements.

We pride ourselves on having quality products, and common sense solutions to your needs.

This catalog shows the wide range of products we can provide.

We are here to help you solve your Heating Element problems.

Rod & Strip Overbend:

Rod OverbendStrip/RibbonMolybdenum

Coils:

Continuously Wound

Speciality & Process Heaters:

Silicon Carbide & MoSi Heating Elements:

Silicon Carbide Heating Elements

Plug & Rack Assemblies:

Heating Element PlugsHeating Element Racks

Accessories:

http://www.industronics.com/IndustrialHeatingElementCatalog.htm (1 of 2)10/29/2004 11:22:22 AM