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Temperature measurement during

interrupted machining

Mohammad Akmal

MECH550: Mechatronics Application

Professor Dr. smail Lazolu

Spring 2014

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CIRP Annals - Manufacturing Technology

59 (2010) 97100

High bandwidth temperature measurement in interrupted

cutting of difficult to machine materials

Faculty of Engineering,Mondragon University,Mondragon, Spain

M. Armendia,

A. Garay

A. Villar

Center for Precision Metrology,

Department of Mechanical Engineering and Engineering ScienceUniversity of North Carolina at Charlotte,Charlotte, NC, USA

M.A. Davies

P.J. Arrazola

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TemperatureThe temperature gradient and its distribution within the

cutting zone is well recognized for severe effects on the tooland work piece material properties.

According to Shaw and Vieregge [5,6] about 90% of the cutting heat

dissipates into the chips and 5% into the workpiece and tool. Kronenberg

[7] gives 80% of the total heat as generated in the primary shear zone,18% at the rake face, and 2% at the flank face of the tool. 75% of the total

heat dissipates into the chips, 5% into the workpiece, and 20% into the

tool.Jens Slter, Maxim Gulpak, Germany

Heat partitioning in dry milling of steel,

CIRP Annals - Manufacturing Technology,Volume 61, Issue 1, 2012, Pages 87-90, ISSN 0007-8506

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Cutting modes

Continuous cutting

Interrupted cutting

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Measurement methods

D. OSullivan, M. Cotterell, Temperature measurement in single point turning,

Journal of Materials Processing Technology, Volume 118, Issues 13, 3 December

2001,

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Advanced Machining Processes of Metallic

Materials: Theory, Modelling and

Applications 2008

Wit Grzesik

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Modeling heat transfer in die milling,Andr Nozomu Sodoyama Barrios, et al

Applied Thermal Engineering, Volume 64, Issues 12,

March 2014, Pages 108-116, ISSN 1359-4311

An inverse method to estimate the moving

heat source in machining process,Vanda M. Luchesi, Reginaldo T. Coelho,

Applied Thermal Engineering,Volumes 4546, December 2012, Pages 64-78, ISSN 1359-4311,

Experimental and theoretical study

of workpiece temperature when end

milling hardened steels using (TiAl)N-

coated and PcBN-tipped tools,

Lincoln Cardoso Brando, et al,Journal of Materials Processing Technology,

Volume 199, Issues 13, 1 April 2008, Pages

234-244, ISSN 0924-0136,

Workpiece temperature

Measurement methods

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Tool Temperature

Heat partitioning in dry milling of steelJens Slter, Maxim Gulpak, CIRP Annals -

Manufacturing Technology, Volume 61, Issue 1,

2012, Pages 87-90, ISSN 0007-8506,

Temperature measurement in

single point turningD. OSullivan, M. Cotterell,

Journal of Materials Processing Technology,

Volume 118, Issues 13, 3 December 2001,

Analysis of thermal fields in orthogonal machining

with infrared imaging,C. Dinc, I. Lazoglu, A. Serpenguzel,

Journal of Materials Processing Technology, Volume 198, Issues

13, 3 March 2008, Pages 147-154, ISSN 0924-0136,

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Tool temperature measurement for

interrupted machining operation

Analytical modeling and experimental investigation of tool and

workpiece temperatures for interrupted cutting 1045 steel by inverse

heat conduction method

Fulin Jiang, Zhanqiang Liu, Yi Wan, Zhenyu Shi, Journal of Materials Processing Technology,Volume 213, Issue 6, June 2013, Pages 887-894, ISSN 0924-0136

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Thermography techniques for

interrupted machining operation

Heat partitioning in dry milling of steel.Jens Slter, Maxim Gulpak, CIRP Annals - Manufacturing Technology, Volume 61, Issue 1, 2012, Pages

87-90, ISSN 0007-8506,

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Thermal imaging

Setup

Range

Emissivity

Integration time

Calibration

Image processing

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Thank you