TAKEROperator · Tel: +44 (0)1304 840009 Fax: +44 (0)1304 840075 Email: [email protected]...
Transcript of TAKEROperator · Tel: +44 (0)1304 840009 Fax: +44 (0)1304 840075 Email: [email protected]...
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OCTOBER 2009 www.tankeroperator.com
TA�KEROperator
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Goal-based standards A long way to go
October 2009 � TANKEROperator 01
ContentsMarketsTonne-mile ratios could increase next year
FinanceTanker assets sliding
German Report� KG collapse could stall investments� RWO awaits final ballast water approval � GL’s revolutionary tanker design
Technology24 Propulsors� Twin screw concepts examined� CPP with a feathering capability� Propeller efficiency - the key� Becker introduces duct
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Although there are signs of a general improvement,albeit small, it is a brave person who is willing topredict a return to something like normal, whateverthat is.However, the boys and girls at accountants and consultants Moore
Stephens have stuck their neck out.
In the latest Shipping Confidence Survey, the company said that
there was a continuing rise in overall confidence levels in the shipping
industry over the past three months.
There was, somewhat unsurprisingly, an increased awareness of the
impact of China’s growth pattern on the shipping sector.
The average confidence level expressed by respondents, on a scale of
1 to 10, was 5.7, compared to 5.5 in the previous survey in May 2009.
Owners, managers, charterers and brokers all exhibited increased
confidence in the shipping markets in which they operate.
A number of people acknowledged that the start of a recovery was
under way, and also recognised the opportunity today to buy vessels at
historically low prices. “The shipping market has started to pick up this
year after the effect of the global economic crises,” noted one
respondent, while another commented, “The recovery of the global
economy will result in strong demand for tonnage as delayed projects
get up and running again.”
Less optimistic comments included predictions that excessive
tonnage oversupply would keep the lid on freight rates, and the catch-
all observation, “Hoping for the best, getting ready for the worst.”
Another respondent warned, “Because two newbuildings are being
delivered for every vessel scrapped, the shipping market will not be
able to pick up over the next three-to-four years. And it may
deteriorate even further, with a number of owners forced into
bankruptcy.”
China was on the minds of a number of respondents, one of whom
noted, “China is now the producer, the consumer, the trader and the
transporter. It has got the cheapest and the most plentiful supply of
labour and it is possibly the richest country in the world. None of these
things can be good for the international shipping industry.” Another
remarked, “China’s influence in the shipping markets is a risk which
has not yet been fully factored in. China will control a lot of cheap new
tonnage, with the result that a number of independent shipowners will
not have the opportunity to compete.”
The survey revealed a slight increase in the number of respondents
expecting to make a major investment or significant development over
the next 12 months at 5.1 out of 10 overall. Charterers remained the
most confident, although they, together with managers, actually recorded
a drop in their expectation levels compared to the last survey. Owners
and brokers, meanwhile, were more confident of making a major
investment than they were three months ago.
For the third survey in succession, demand trends were identified as
the single most important factor likely to affect their business
performance over the coming year, followed by competition and the cost
and availability of finance.
There was a one percentage point fall overall, to 45%, in the number
of respondents who expected finance costs to rise over the coming year.
Having recorded a 13% point fall in this category to a level of 41% in
the previous survey, charterers appear to have had a rethink over the
past three months, with the result that 50% of them now expect finance
costs to rise over the coming year.
A number of respondents remarked on the hard-line attitude adopted
by the banks and by other lenders, while one made the succinct
observation that, “High finance costs and reduced availability have been
the cause of many problems for many owners. Today, if you can buy a
ship for cash and let it out to a reliable charterer for, say, two years, at
least you are making a return on equity of between 10% and 15%,
which is better than the 1% you will get from the banks.”
Tanker charteringTurning to the tanker charter market, the picture was largely as before.
There was a marked difference of opinion, however, between the
numbers of owners (46%) and the numbers of charterers (35%)
predicting higher rates, the latter figure comparing with the 45%
recorded in the last survey.
Moore Stephens shipping partner, Richard Greiner said, “Although
the overall confidence level of 5.7 revealed in the survey is low
compared to the 6.8 posted at the time of the first survey in May 2008,
it still represents an increase for the third successive quarter. In some
ways this mirrors what is happening in the global economy, where there
are now very real indications that a recovery is under way.”
Remarking on finance opportunities, Greiner said; “Shipping should
not despair. The process of lending has inevitably become more
selective, and the terms more onerous, yet there are still banks which are
lending money. Aspiring borrowers with realistic demands and with
well-written, easy-to-understand business plans which plot a clear path
to profitability will have the best chance of success.”
COMMENT
Green-ish shoots of recovery seen coming through
TO
TANKEROperator � October 200902
TANKEROperator
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Specific data is available sometime after actual cargomovements, which whileallowing for a higher accuracy,causes some delay in data analysis.
Having updated our records with the
complete first half of 2009, we can now
decipher the gains/losses across the dirty
tanker sectors by import/export region. It is
of no surprise that demand for tankers is
down on a macro level, but the full picture
can only be gained by “peeling back the
onion,” McQuilling Services said in its
weekly report.
We blamed the unseasonable spikes of
2008 on supply constraints, which absorbed
significant tonnage and drove the spot
market to impressively high second quarter
levels, despite tanker demand exhibiting the
beginning of its decline.
However, the picture in 2009 is quite
different. Net fleet growth continues across
the sectors, unchecked by 2007-8’s surge in
drybulk and heavy-lift conversions.
Table 1 illustrates the year-on-year change
in tonne-mile demand across most tanker
sectors, having dropped nearly 1.6% overall
versus 1H08. This is hardly surprising, and
easily attributed to the demand destruction
for crude oil since last year.
Furthermore, that the fleet has expanded
by 120 newbuildings this year adds insult to
injury when observing the tumbling act
freight rates have undergone.
Year-on-year demand for VLCCs is down
4.3% overall. Referring to Table 2, this is
largely driven by huge drops in tonne-mile
demand from the Caribbean & US out of the
Arabian Gulf and West Africa.
This was largely expected given the US’s
decreased consumption of crude after last
year’s record price tag of $147 per barrel,
and would certainly explain why rates have
on TD1 (280,000 tonnes – AG/US Gulf)
averaged a dismal WS 30.7 during 1H09.
Increased demand for VLCCs was seen
from Europe and India, largely attributed to
declining production output in the North Sea
for the former, and increased refinery
capacity for the latter; however, these
imports commanded only a 4% share of the
fleet, whereas nearly a 50% share of VLCCs
were needed for the AG/Far East trades.
One unexpected rise in demand has been
the 8.6% growth for dirty Panamaxes over
1H08 levels. We note that this fleet has seen
a slightly negative net supply growth.
However, we are reminded of the ambiguity
of this tally owing to LR1 (coated Panamax)
owners’ option to ‘dirty up.’ Furthermore,
our database shows spot fixtures for this
sector are down by roughly 20% on a global
basis, which leaves this growth in tonne-
mile demand a bit puzzling.
Referring to Table 3, the largest increases
in demand for Panamaxes came from the
Caribbean & US (which coincidentally
experienced the largest drop in VLCC
demand as discussed above). This was
largely answered by short-haul exports from
the Caribbean, Central and South Americas,
though at the expense of long-haul cargoes
from the North Sea.
The largest decrease in tonne-mile demand
was seen ex-Arabian Gulf to the Far East
and India, though these trades only make up
a small share of Panamax business. With all
of these positive notes on the Panamax
sector, one begins to wonder why spot
earnings are down 59% year-on-year on TD
10 (50,000 tonnes– Caribbean/US Atlantic).
We believe the answer may lie with an
increasing availability of tonnage in this
region, McQuilling said.
The Panamax trade within the Americas
already commanded a huge 23% share of the
fleet’s business in 2008. Increased tonne-
mile demand from this region in 2009 saw
this rise to over 28%. With so many ships
trading within this short-haul region, spot
tonnage availability has increased
significantly, leaving charterers with a large
fleet list to work from when coming into
the market.
INDUSTRY - MARKETS
TANKEROperator � October 200904
Hang on in thereTanker demand is typically measured in tonne-miles, taking into account
not only the cargo being moved, but also the distance it travels.
Table 1: Year-on-Year Comparison: DirtyTonne-Mile Demand, 1H09 / 1H08.
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We believe that this phenomenon has
contributed to the depressed rates
experienced in this sector despite its
increased demand.
The International Energy Agency (IEA)
has been pointing to decreasing oil demand
since the beginning of 2008. Given that the
dirty tanker demand is correlated to the
overall world oil demand, its lead could have
easily pointed to the downfall in tanker rates
since last year.
Accordingly, the first half of 2009
suffered a 1.59% decline in tonne-mile
demand atop a swelling supply of ships, as
well a declining demand for crude. This
combination has left spot earnings about
63% down since last year.
What’s next? The latest forecast by the IEA calls for oil
demand to end 2009 averaging 83.2 mill
barrels per day, down 3% from 85.8 mill in
2008. But as the global outlook improves
amid signs of economic recovery, IEA’s
forecast for 2010 is an increase to world oil
demand to 86.3 mill.
Additionally, changing distances between
oil producers and refiners, various supply
reduction factors (such as the impeding
single-hull phase out), possible pipeline
closures, among many other factors could
contribute to significant fluctuations in the
demand for tankers moving forward.
While we can confidently predict that
tonne-mile demand data for Q3 will
show a further fall from 1H09, there
remains a number of factors that could
reverse this trend into 2010. Regardless
the result, we look forward to the
opportunity to decipher our next batch of
tanker demand data, peeling back the next
proverbial layer of onion, McQuilling
concluded. TO
INDUSTRY – MARKETS
October 2009 � TANKEROperator 05
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Table 2: Year-on-Year VLCC Comparison: Dirty Ton-Mile Demand, 1H09 / 1H08.
Table 3: Year-on-Year Panamax Comparison: Dirty Ton-Mile Demand, 1H09 / 1H08.
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Any delays occurring on thePanama, Suez Canals, or theBosporus would impact on supplyand demand by tying up tonnagethat would otherwise be on the open market.
Collectively, the Bosporus and Dardanelles
are known as the Turkish Straits and despite
being treacherous to navigate, due to tight 90
deg turns and varied visibility, they play host
to around 140 ships per day transiting- about
11% being tankers.
The geography and the sheer number of
vessels often have the shippers wondering
about the pipeline option. Bad weather
causes bottlenecks at either end, resulting in
large tankers being delayed, sometimes for
several days.
However, the attraction of the straits is that
some 130 mill tonnes of crude and petroleum
products are exported from the Black Sea
ports each year.
Having retained control of the Bosporus and
Dardanelles throughout its independence,
Turkey claims the right to regulate traffic
passing through. Both straits encompass some
30 km of Turkey’s coastline on both sides and
are only 0.75 km wide at their narrowest point
in the centre of Istanbul and only allow a vessel
with a maximum draught of 15 m to transit.
Currently, Turkey does not enforce strict
control of the straits, nor does it levy tolls or
restrict trade. It only closes the waterways in
times of an environmental or security risk.
According to Turkish law, the straits could
be shut for economic, environmental, or
security crises.
To reduce the risk of pollution, following
several high profile incidents down the years,
Turkey has initiated a night time ban on all
vessels transiting of over 200 m in length. All
vessels of over 300 m are banned outright in the
Bosporus, except in special circumstances,
meaning that VLCC transits have been ruled out.
And of course, there is also an air draft restriction
due to the two bridges spanning the Bosporus.
During the winter period, fog and lost
daylight hours can cause chaos to large ship
transits, leading to delays of up to 20 days.
These criteria are often taken into
consideration when drafting a charterparty for
vessels needing to transit the area, especially
if time sensitivity is involved. Delays could
also occur in the future should terrorists
succeed in forcing the authorities to inspect
each vessel before starting a transit.
Export terminalsThe Black Sea houses many major exporting
terminals, including Novorossiysk,
Constantza, Bourgas, Batumi, Supsa and
Odessa. Different grades of crude oil are
shipped, notably Kumkol, Tengiz and Azeri
light from Kazakhstan and Georgia, plus
Urals, CPC blend and Soviet Export blend
from Russia.
McQuilling said that it was important to
note the attractiveness of many of the Black
Sea crudes. For example, Azeri light can trade
at a premium to other types of crude, due to
its light/sweet attributes, which can produce
more attractive products after refining.
Although Russia diverted some of its oil
exports through Black Sea ports in 2006,
planned production increases from Azerbaijan
and Kazakhstan may push more oil products
through the straits in the future. However, at
present there is still a steady market for
Suezmax, Aframax and Panamax tonnage
needed to export crude from the region.
From January to April this year, Suezmaxes
carried about 9.45 mill tonnes crude per
month from the Black Sea/eastern
Mediterranean and North African region,
compared to 9.46 mill tonnes in the
corresponding period of 2008.
Interestingly, McQuilling said that January
totalled 10.5 mill tonnes only to fall to 8.4
mill tonnes by April. However, while figures
were not available thus far for May-August,
the consultancy said that it had noticed a
steady increase in TD 6 fixtures (135,000
tonne, Black Sea-Mediterranean).
The delays caused by bad weather affecting
the straits in winter, plus the lost daylight
hours for large ship transits, have been
diminishing since 2003. Nevertheless,
McQuilling found that since 2002, the
increase in transit times were coinciding with
rate hikes on the TD 6 route, except for winter
2008-2009.
This was because the recession had started to
take its toll, resulting in the growing supply of
tankers amidst a collapse in oil demand, left all
the tanker rates in free fall, regardless of delays
at the entrances of the Turkish straits.
Speculation is rife that we are coming to the
end of the recession. However, tonnage
available was still outweighing demand. With
Autumn approaching and a steady climb being
observed in the amount of tonnage picking up
oil cargoes in the Black Sea, the question is will
delays affect the spot market gain, or will the
spot market remain so unbalanced that delays
will have little affect on TD 6 earnings?
TANKEROperator � October 200906
TO
INDUSTRY - MARKETS
Turkish Straits-major tanker artery
In the third in a trilogy of articles focusing on global choke points for shipping,
McQuilling Services took a look at the Bosporus and Dardanelles.
The Suezmax Aegean Horizon navigates through the narrowest part of the Bosporus. Photo credit- Chris Brooks (ShipFoto).
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October 2009 � TANKEROperator 07
INDUSTRY - FINANCE
In the previous review on tanker assetprices (March 2009, page 4), there werefundamental issues within the financialsystem that had rendered the creditmarkets and world trade, and by association,
the shipping market almost un-functional.
However, at that time, the trade of crude oil
was holding up fairly well, given the
circumstances, and given the great differential
between the spot and the futures markets for
oil, there was an exacerbated state of contango
that had employed at that time more than 60
vessels as storage facilities.
Six months later, the reality for the tanker
markets is less promising. Although the
financial markets have slowly started thawing
and trade finance has becoming available, the
trade of oil, and thus tanker freight rates, has
dropped precipitously since then.
On the contrary,the drybulk market has
improved since March, despite the summer’s
‘slow steaming’ and soft correction. In order
to provide a frame of reference, in Graph A,
the Baltic Exchange freight indices are
Tanker asset priceson a continuousdeclining trend
Earlier in the year, the pages of the TA�KEROperator hosted a brief overview of tanker asset prices. It seems that a lot of time has passed in last six months
and a lot has changed during this time; once again, Basil M Karatzas presents
an updated review of the developments in the present tanker market.
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depicted since January 2004; all indices
incorporate spot and period markets for the
major asset types that constitute each index,
and thus the indices can be assumed
representative of each market: The Baltic
Exchange Dry Index (BDI) covers the
drybulk markets (capesize, panamax,
supramax and handysize vessels); the Baltic
Dirty Tanker Index (BDTI) covers the crude
oil market (VLCC, Suezmax, Aframax and
Panamaxes in major trading routes), while
the Baltic Clean Tanker Index (BCTI)
constitutes clean Panamax, Handymax and
Handysize tankers.
The tanker indices, when compared to
drybulk markets, have been exhibiting much
lower volatility since 2004. However, one has
to note that while the drybulk markets have
staged an impressive recovery, as least when
viewed in percentage improvement terms from
the absolute bottom, tanker rates have
continued languishing and presently the tanker
indices are trading at approximately half their
value of March 2009. In quantitative terms,
the BDTI is down by 25% since March and
the BCTI is down by 32% since February,
while the drybulk markets have shown an
improvement of 36%, despite the recent
summer correction.
Different environmentDuring the boom years of the shipping cycle
and as late as in the Autumn of last year, any
decline in freight rates was not necessarily
reflected on asset prices as owners were
reluctant to lower their asking prices in an
otherwise very strong market environment
(robust world trade and growth, easy credit,
etc). However, the recent decline in tanker
freight rates, in a completely different macro
environment, has shown a different aspect
and has indicated a direct and significant
relationship on the value of tankers. There
has been a relative period of sale and
purchase inactivity for tankers in the first
five months of 2009, as very few buyers
were convinced enough to acquire tankers
(primarily with total equity due to lack of
debt financing) while sellers were holding
out for a freight rebound.
With a continuous and precipitous
deterioration of tanker freight rates to such
low levels as to be significantly below
operating cash flow break-even, with
consensus estimates that world economies will
not start improving at least until the end of
2010, at the very earliest, and with new
deliveries keep flooding an anemic market,
weak owners have started accepting bidding
prices that now establish a new lower plateau
and benchmark in the sector.
Many market observers have stated that it is
only a matter of time before the few
transactions thus far at such low levels will
become the new standard, and with market
pressures keep piling up, asset prices might
trend to even lower levels.
Sliding VLCCsThe four major tanker sectors are reviewed in
the next four graphs both in terms of asset
pricing and also one-year timecharter from
January 2004 until the end of August 2009.
The VLCC market in Graph 2, the most
macro-economically oriented tanker sector
and thus the most volatile, had been on a
positively slopping trend since 2005 when
five-year old vessels having appreciated from
about $75 mill in January 2004 to about $160
mill by December 2008, while presently are
valued at about $85 mill. Ten-year old
VLCCs seem to have made a full round trip
starting at about $55 mill in early 2004,
trading as high as $125 mill in December
2008 and presently back to the point of origin.
On the right-hand-scale of the same graph, the
one-year timecharter VLLC rate is depicted,
and presently such vessels are earning less
TANKEROperator � October 200908
INDUSTRY - FINANCE
Graph 1: The Baltic Indices - since 2004 - SEP 2009.
Graph 2: VLCC Asset & TC - since JAN2004 - VLCCs - SEP 2009.
Asset
Valu
es (
in U
S$ m
il) 1-y
r TC
Ra
te (U
S$
/d)
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than the beginning of the super-cycle: from
about $42,000 per day to as high as $90,000
per day in December 2008 to the present level
of about $36,000 per day.
On to a still macro-economically oriented
tanker sector but at smaller scale and different
market dynamics, five-year-old Suezmaxes
had doubled in price from January 2004 to
December 2008 to about $100 mill before
falling back to about $55 mill region at
present (Graph 3). Ten-year old vessels have
fared much better in terms of relative
valuation as they had moved from about $25
mill to as high as about $80 mill last
December and presently valued at $45 mill,
still a significant premium over their valuation
in early 2004.
However, in terms of earnings, the present
market at $25,000 per day is well below the
$35,000 per day level obtainable at the
beginning of 2004 and the $55,000 per day
level achievable still in December 2008 for
one-year timecharters.
Moving on to the workhorse of the tanker
market (Graph 4), asset prices for five-year-
old Aframaxes had moved from just below
$40 mill to just below $80 mill from 2004 to
2008 and presently below $40 mill, while 10-
year vessels experienced a similar cycle from
just below $30 mill to above $60 mill and
presently below $30 mill. Similarly, one-year
timecharter levels had moved from $25,000
per day to about $43,000 per day in December
2008 but in a free fall since then to about
$17,000 per day currently.
In the last graph, Graph 5, products tankers
that trade in a refined petroleum products
market, unlike the previous tanker sectors
that trade in the crude oil markets, have
shown a similar path of high appreciation
between early 2004 and late 2008 (from $30
mill to $55 mill for five-year-olds and from
$20 mill to $45 mill, respectively) and a
parallel free fall since then to below $30 mill
for the five-year old and about $22 mill for
the 10 year old.
What is different, however, in the products
tanker market is that freight rates had peaked
much earlier than the crude oil tankers: one-
year timecharter had moved from below
$15,000 per day to about $30,000 per day in
two instances in the summers of 2005 and
2006 (think of Hurricanes Rita, Katrina and
spot rates of excess $100,000 per day), while
there is a gradual softening since then to about
$22,000 per day in the Autumn of 2008 and
$12,000 per day currently.
In reviewing the four tanker graphs, it is
clear that all major tanker sectors have, more
or less, followed the paths of parallel lives
with peaks and troughs generally
corresponding to each other, the nuisances
and specific timing within each sector
notwithstanding.
It is worth noting that in terms of asset
pricing, with the exception of Suezmaxes
that are comparatively higher at the end than
the beginning of the period under
examination, there is a full cycle with all
(very sizeable in each case) asset price
appreciation ‘committed to the deep’ and the
seven seas.
At present, all four assets classes in the
tanker sector have been trading below their
corresponding average for five and 10-year-
old vessels by about 30%, with a 10-year old
Suezmax, at the one extreme of the range,
trading 28% below the average for such a
vessel, while a 10-year old Aframax, at the
other extreme, trading at 37% discount to the
corresponding average.
Narrowing price differentialAnother observation worth mentioning is that
on average the price differential between a
five and 10-year old tanker within each asset
class between January 2004 and August 2009
has narrowed in both absolute and percentage
terms, with the most notable example of
Suezmaxes where the $27 mill price
differential has narrowed to $11 mill between
five and 10-year old vessels between January
2004 and August 2009. A corollary to this
observation, that price differentiation due to
age becomes in-elastic, is that differently
aged vessels will provide different profile
under investment valuations as ‘going-
concerns’ or ‘asset play’, and therefore will
be investment targets by buyers with
different investment criteria.
The first eight months of this year have
been a lesson in history for many industries
and industry sectors. With shipping at the
epicenter of world trade and the financial
markets, the impact of the financial turmoil
has been especially amplified. While the
TANKEROperator � October 200910
INDUSTRY - FINANCE
Graph 3: S'max & TC - since JAN2004 - Suezmax - SEP 2009.
Graph 4: Aframax & TC - since JAN2004 - Aframax - SEP 2009.
As
se
t V
alu
es
(in
US
$ m
il) 1
-yr T
C R
ate
(US
$/d
)A
sset
Valu
es (
in U
S$ m
il) 1-y
r TC
Rate
(US
$/d
)
p2-23:p2-7.qxd 02/10/2009 10:25 Page 9
-
INDUSTRY - FINANCE
October 2009 � TANKEROperator 11
drybulk market went down fast by the bow in
short order upon the freezing of the financial
markets, the tanker market managed to
maintain an even keel until very late last year
and early 2009.
The fact that tanker owners and companies
are, in general, better capitalized and managed
than drybulk companies has not managed to
absolve the sector; on the contrary, the
strength of the tanker owners implicitly
ensures that the tanker orderbook will likely
be delivered in its entirety.
The contango effect on oil prices that at
certain points during the year had absorbed
more than 60 VLCCs (about 10% of the
world fleet) could not salvage the market.
The much anticipated single-hull tanker
mandatory phase-out in 2010 and the
estimated growth of the world economies in
late 2010 might be the next safe harbour for
the tanker market. But, again, shipping is
an industry of surprises…
*Basil M Karatzis is managing director forprojects & finance with Compass MaritimeServices (CMS), based in �ew Jersey. CMSis a ship brokerage and maritime financearranger concern. He can be contacted at [email protected],+201 5859999, or www.compassMar.com.
TO
Footnote: The data was derived fromthe Compass Maritime Services (CMS)database, from the Baltic ExchangeSale and Purchase Assessment (BSPA)on which CMS is a panel member, andfrom Clarksons Research Services.
Graph 5: MR & TC- since JAN2004 - MR - SEP 2009.
As
se
t V
alu
es
(in
US
$ m
il) 1-y
r TC
Ra
te (U
S$
/d)
p2-23:p2-7.qxd 02/10/2009 10:25 Page 10
-
TANKEROperator � October 200912
INDUSTRY - FOCUS ON GERMANY
German owners accounted for 424tankers of 22.2 mill dwt of over1,000 gt. Of course, severalmore have entered the fleet thisyear on the back of the recent newbuilding
boom.
Although the German tanker owners,
managers and operators are suffering in
today’s climate of low returns, perhaps they
are better off than their containership
owner/manager counterparts, some of which
are having trouble in financing their huge
newbuilding portfolios.
The so called ‘KG’ system is all but dead as
investors using this scheme would expect
around an 8% return on their investment,
which in today’s market is virtually
impossible to achieve. Added to this, is the
banks’ negative attitude towards lending funds
for any investment project, least of all for
shipping funds, most of which need topping
up with fresh finance.
One leading owner/operator told
TA�KEROperator that the German banks hadtightened up their vetting procedures and were
far more risk averse. The credit rating/risk
management departments now thoroughly
analyse a company’s performance and modusoperandi when a request for financing ispresented.
Newly elected Chancellor Angela Merkel’s
incoming government will no doubt face
demands for help finance the massive
newbuilding projects by way of state loan
guarantees.
In general, German shipping banks face a
severe run on their equity from their loan
commitments, which has all but stopped them
going after new business.
Indeed, one of the largest, HSH Nordbank,
had to be bailed out by the states of Schleswig
Holstein and Hamburg. By 2012, the ship
finance divisions of Deutsche Schiffsbank,
Commerzbank and Dresdner Bank will be
consolidated under the banner of Schiffsbank,
once Commerzbank has completed its
takeover of the other two banks.
Most of the owners spoken with by
TA�KEROperator in the chemical/productssector were reasonably confident that rates
would stabilise or even rise towards the end of
this year, or the beginning of 2010 through
2011. Opinions were mixed as to whether it
was better to go for long term contracts, or
play the spot market in today’s moribund
situation.
Many German-controlled vessels operate in
According to figures produced by LR Fairplay for the Verband Deutscher Reeder
(German Shipowners’ Association) at the end of last year,
Germany stood in fifth place in the world’s tanker league table.
Chemical/producttankers at the vanguardof German investment
p2-23:p2-7.qxd 02/10/2009 10:25 Page 11
-
pooling arrangements. Indeed new pools are
still springing up worldwide. Some are run
from Germany, most notably UPT and the
newly formed Seatramp Intermediate
Tanker Pool, which started operations earlier
this year.
The Seatramp pool is commercially
managed by Hellespont Tankers and thus far
has only one member. However, talks are
ongoing with other German and overseas
interests about participating. Hellespont’s
three 13,000 dwt IMO II chemical tankers and
the first of the company’s eight 17,000 dwt
IMO II chemical tankers – HellespontCenturion - have already joined the pool.
The seven remaining newbuilding chemical
carriers will join the pool once they are
delivered from Sekwang Shipbuilding later
this year and through 2011. They will be
capable of lifting up to 15 different cargo
grades in their epoxy coated tanks.
Following her delivery from Sekwang,
Hellespont Centurion loaded palm oil inIndonesia for Mediterranean discharge. This is
a cargo that needs heating, which helps to cure
the new coatings in the cargo tanks.
One of smaller intermediate tankers, the
13,000 dwt Hellespont Credo, was put under
the German flag, but a decision to register
another vessel in Germany was deferred due
to the extra costs involved and the lack of
suitable German speaking masters and chief
engineers.
Hellespont Hammonia undertakes the
technical management of the vessels and also
has crude and product tankers on its books.
All the larger tonnage is timechartered out to
Sanko who commercially operates the tankers,
which in turn creates a return for the KG
shareholders. One of the Sanko-chartered
INDUSTRY - FOCUS ON GERMANY
October 2009 � TANKEROperator 13
Hellespont Trader is long term chartered to Sanko.
p2-23:p2-7.qxd 02/10/2009 10:25 Page 12
-
tankers - Hellespont Trust - is due to enterHeidmar’s Blue Fin Suezmax pool at the end
of this year, joining the Hellespont Triumph. Seatramp is located in a separate office in
Hamburg to Hellespont in order to give the
pool its own identity and to show
transparency. It also uses different IT systems
to its parent.
Although 2009 has proved to be a bad year
for intermediate chemical/products tankers,
there are signs of a slow recovery taking
place. Seatramp’s current commercial strategy
is to fix member vessels on short timecharter
agreements. Other company vessels joining
the pool will be timechartered in on a variable
rate basis, and Hellespont Tankers will then
undertake their commercial management.
It is not the intention of the pool’s managers
to look for coas until a critical mass has been
attained of around 20-25 vessels, which the
company hopes to achieve by 2011. This
number of vessels will give the pool more
flexibility to move the tonnage around.
Charter business is being sought worldwide,
although northwest Europe is currently
offering better rates than elsewhere, despite a
lot of tonnage being available.
In a management shakeup, Phrixos B
Papachristidis was recently appointed
chairman of the executive board and
managing director of Hellespont AG & Co
KG, the parent company of the German-based
Hellespont shipmanagement and marine
services group.
His appointment followed the recent shock
resignation of Christian Freiherr von
Oldershausen, who had been CEO since 2007.
Meanwhile, other appointments at
Hellespont included, Christian Ramm,
managing director of Hellespont Hammonia
GmbH & Co KG, who joined Papachristidis
and Matthias Imreke on the executive board of
Hellespont AG & Co KG, and Christian
Stensaker, commercial director of Hellespont
Tankers AG & Co KG, who has become
managing director of that company.
In another move, Alexander Papachristidis-
Bove was appointed chairman of the board
and managing director of Hellespont
Steamship Corp, the Piraeus-based
shipmanagement and marine services
company, with effect from 1st October, 2009.
He replaces Dr Mike Kennedy, who
assumes the role of managing director of
Hellespont Consultants Corp and remains
responsible for the company’s newbuilding
programme.
As part of a plan to streamline the
organisation, the Hellespont Group’s entire
Piraeus-based staff will be consolidated under
Hellespont Steamship Corp, from which all
shipmanagement and other marine services
will be performed.
Other changes at Hellespont Steamship
Corp will see an enlarged board of directors
which, apart from Papachristidis and Dr
Kennedy, will include marine director Capt
John Kazazis, finance director George
Hadjigeorgiou and technical director Petros
Tsevas. All are long-standing members of
the organisation.
Although run from Limassol, another pool
member – Interorient - has a significant
presence in Hamburg.
All of the 64 product carriers in
Interorient’s fleet operate in the Norient
Products Pool (NPP), which is run with
NORDEN and commercially operated out of
Copenhagen. Another 15 tankers will join
NPP during the coming two years.
NPP commercially manages Handysize
chemical/product carriers, MRs, LR1s and
LR2s. A number of the vessels are Ice Class
1A and 1B for Baltic operations and although
the pool originally concentrated on European
trading when it started operations in 2005,
now the charters take the vessels worldwide.
The majority lift clean product cargoes.
To help look after the fleet worldwide, NPP
offices have been opened in Singapore and in
Annapolis (Md).
Around 29 vessels are managed from
Interorient’s Hamburg office – 25 tankers and
four containerships. The latest vessel –
�orient Scorpius - was delivered from theRomanian shipyard of Santierul Naval
Constanta in May and is the last of a series of
four 41,000 dwt chemical/products tankers.
This series was based on a design by
Romanian tanker shipping concern
Histria/Icepronav, which has several sister
ships in service.
One advantage of being in Hamburg is that
following the credit crunch, Interorient can
gain quick access to the German banks and
KG fund managers as during the economic
crisis, some of the banks have merged and all
have considerably tightened up their vetting
procedures with the affect that risk
management has become a much more
important role within the banks.
This year the total Handysize/MR fleet is
due to grow by around 14%, but during 2010
this percentage will reduce and will become
almost zero in 2011 and maybe shrink
thereafter. Coupled with this is the prospect of
an increase in average tonne/miles, an
Interorient spokesman said.
As many owners have said to
TA�KEROperator, next year could be a timefor opportunities for those holding cash or
credit lines on the back of falling newbuilding
and secondhand prices, plus distressed sales.
Tanker deliveriesMeanwhile, relative newcomer Offen
Tankers, an offshoot of the Claus-Peter Offen
group, has started taking delivery of the next
series of product tankers.
At the end of last year, Offen Tankers took
delivery of the eighth and last in a series of
36,000 dwt Ice class 1 A chemical/product
tanker – CPO England. All eight are operatedtogether with another eight similar vessels in a
commercial co-operation agreement with
Broström, Paris, today part of the AP
Möller/Maersk group.
Following the delivery of the series of
smaller vessels, in June of this year, the first
of eight 52,000 dwt oil and product tankers –
CPO Korea – was delivered by HyundaiMipo. All eight will be commercially operated
by ST Shipping, Glencore’s shipping arm.
Offen Tankers head Stephan Polomsky
explained that the company always upgrades
the original good specification of the
Hyundai Mipo designs by a substantial
amount above the normal contract price on
these tanker types.
The enhancements and improvements
include the use of European equipment
manufacturers and extra features like Ice
Class, the fitting of bow thrusters, as well as
extra pumping, IG and tank cleaning
capacities. Polomsky explained that these
upgrades and improvements were aimed at
achieving faster turnaround times during cargo
operation, that is when loading, discharging
and tank cleaning.
TANKEROperator � October 200914
INDUSTRY - FOCUS ON GERMANY
Phrixos B Papachristidis.
p2-23:p2-7.qxd 02/10/2009 10:25 Page 13
-
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p2-23:p2-7.qxd 02/10/2009 10:25 Page 14
-
“We are new, so we can think new and
future - orientated,” he explained. Each tanker
is fitted with a dual ECDIS system and thus
no paper charts are carried. A network of
around 10 PCs is installed on each ship
utilising the management system Ulysses’
Task Assistant compromising the function of
planned maintenance (PMS), purchasing and
quality management.
“This is not only a quality management
system, it is user friendly and follows a
predefined workflow, which means that we are
virtually paperless,” he explained. “Everything
is integrated in one system on the ship and in
the office, double entries are avoided and all
steps/actions are traceable.” He also said that
by using this system, QA audits and vetting
results are worked out much faster.
“We use inspections to improve our
operation and performance. Due to the systems
installed, everybody is ‘hooked up’ in the
workflow and communications channels. This
allows the company communicate feedback
and lessons to learn. We can develop very fast
and change very fast,” Polomsky claimed.
When it came to vetting, an in-house
vetting inspector is always on board of the
inspected vessels. This move is not only
aimed at assisting the crew during the vetting,
but also one of the major concerns and
obligation to maintain safe operation during
discharge, Polomsky explained. “From the
very beginning,” he said, “safe and quality
operation at the highest standard is our target.”
There are presently 16 people sitting in
Offen Tanker’s office in Hamburg and due the
company being a subsidiary of a major
shipowner/manager, it is using the synergies
for some tasks, such as purchasing. Also for
the Polish officers employed on CP Offen’s
containerships and in the tanker division the
same agency is used.
When the last 52,000 dwt tanker will be
delivered in 2011 the Claus-Peter Offen group
will have built 36 vessels at Hyundai Mipo.
The first tankers ordered were converted
1,800 teu containerships and formed the
milestone for the new tanker activity.
Last year, Offen Tankers took delivery of
eight vessels in roughly seven months and
beside intensive supervision at the building
yard (up to 14 people) the crewing,
purchasing and technical management had to
be put in place very quickly. Operational
assistance with tank cleaning experience was
also needed and was implemented in parallel.
One of the companies highlights and main
focus was and is crew selection, training and
familiarisation. Therefore, an intensive
briefing/training period is held usually taking
the form of a five day session in the office.
Cadets are carried on board the tankers and
Offen Tankers’ employs a training master who
goes from ship-to-ship for hands-on training
and further education.
According to the entrance criteria at Offen
Tankers, all officers and crew should have spent
an adequate number of years serving on similar
tankers. On many trips an extra chief officer
and/or chief engineer is carried. All these efforts
together with the internal promotion scheme are
aimed at accelerating the qualification and
experience of the sea going personal.
Together with partner, Broström, Offen
Tankers has developed an intensive quality
reporting policy for near misses, etc and by
highlighting lessons to be learned, standards
and operational safety can be jointly
improved, Polomsky said.
Offen also runs a small competition to
encourage the seafarers and others to come
TANKEROperator � October 200916
INDUSTRY - FOCUS ON GERMANY
Protection of Metallic Surfaces
p2-23:p2-7.qxd 02/10/2009 10:25 Page 15
-
up with good suggestions for improving
vessel operations.
Last tanker deliveredOne company that has finished its
newbuilding programme is Bremen-based
German Tanker Shipping (GTS).
The last vessel – Seapike - was deliveredfrom the ill-fated Lindenau shipyard in July.
The products tanker differs from her earlier
sisters in that she is 10 m longer giving a
higher total deadweight of 43,000 tonnes,
some 3,000 dwt larger than her near sisters.
Seapike has a complement of 19, which isthe industry standard for this type of vessel.
She is the fifth and largest in a series of five
product tankers of over 40,000 dwt ordered to
a joint Lindenau and GTS design.
The other eight vessels in the GTS fleet are
of 32,250 dwt and were of an earlier vintage.
The first one delivered was the Seadevil in1996 and was the first vessel to be managed
by the newly formed company. She was sold
to Thai interests at the end of 2007.
The larger ships were fitted with an extra
tank for carrying low sulphur fuel oil (lsfo).
Their main propulsion units are Augsburg-
built 4-stroke MAN Diesel 8L58/64 type
medium speed engines, developing 11,200 kW
at up to 428 rev/min. They are connected to
CPPs via reduction gear and the vessels have
also been fitted with Becker flap rudders for
better manoeuvrability.
Chugoku Samwha Paints’ phenolic epoxy
tank coating Epicon T800 was chosen for the
cargo tanks.
All the vessels are operated on the spot
market and are a custom-made design from the
Kiel shipyard. Being a champion of all things
German, the vessels are German built, fly the
German flag, are GL class, while the company
employs around 240 German seafarers and
operates its own training scheme.
GTS owns a mix of KG financed and
wholly owned vessels. Out of the 13 vessels
managed, 11 were financed under the KG
scheme, while the other two are fully owned.
All the vessels are technically operated in-
house using an integrated software
management system, namely GL ShipManager.
The vessels tend to operate at around 10-
15% slow steaming with the normal
operating speed being in the region of 13.5,
or up to 14 knots.
Intermediate ownerAnother Bremen-based shipping company
to have come to the end of its intermediate
newbuilding tanker programme is Harren
& Partner.
Between 2004 and 2009, the management
company took delivery of eight ice class
16,700 dwt chemical/products tankers. All
eight were built at the Jiangnan Shipbuilding
yard in Shanghai.
Four are long term timechartered to Maersk,
while three are in the Marida pool, which is
operated by Womar Holdings – a joint venture
between W-O and Heidmar. The eighth vessel
is currently on the spot market.
Harren & Partner has several other ship
types under management so a team of
superintendents, purchasing officers and
vessel operators tend to be responsible for
each different ship type.
“Our quality measures are paying off,”
Peter Gronwoldt, managing director of Harren
& Partner Ship Management told
TA�KEROperator. “All of our KPIs are inplace. We have our own HSE policy, which is
reflected in all of our masters and chief
engineers familiarisation courses.”
Gronwoldt operates a policy whereby three
superintendents visit the ships each year. On
board training has also been introduced with
trainers rotating between the vessels. They
each visit the head office every 12 months for
an audit. In addition, an internal audit is held
for the entire crew of each ship.
Harren & Partner operates its tankers with a
crew of between 17 and 18. The accommodation
block was built to house 20 seafarers giving
the company room to employ cadets on board
as necessary.
On the bridge, each ship is fitted with a
dual ECDIS and paper charts as back up.
One design innovation is that no pipework
can be found on deck, except for the manifold
connections. All the pipes are contained in the
vessels’ trunks. The tankers’ cargo tanks are
coated with Hempel’s Hempadur 15,500
phenolic epoxy.
Training, planned maintenance, stores and
supplies requisition and other functions are
all integrated into one system. Touch screens
are employed, including the PCs in the
engine room.
The eight tankers are classed with DNV to Ice
Class 1A and fly the Maltese flag. They were
designed to trade in and out of the Baltic during
the winter period, hence the high ice class.
Gronwoldt thought that there will be an
increasing demand for intermediate IMO type
II/III chemical/products tankers and said that
we could see an upturn in the market by 2011.
Hamburg-based poolOne of the major pools operated out of
Hamburg is United Product Tankers (UPT).
Formed in 2003, UPT comprises three pools -
October 2009 � TANKEROperator 17
INDUSTRY - FOCUS ON GERMANY
GTS’ Seamullet seen anchored in the Thames estuary, was built in 2001 and is of 32,238 dwt.
p2-23:p2-7.qxd 02/10/2009 10:25 Page 16
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1) UPT Handy Pool - looks after products
tankers in the 33,000 dwt to 40,000 dwt
range.
2) UPT Panamax Pool - as the name
suggests, this pool operates LR1s.
3) UPT Coastal Pool - another pool segment
for intermediate tankers of around 13,000
dwt, which was recently set up.
Today, UPT commercially manages vessels
technically operated and owned by interests
connected with Columbia Shipmanagement
(CSM)/Schoeller Holdings, Donnelly Tanker
Management/Hartmann, Conti Reederei,
Koenig & Cie and MPC Capital.
It was originally formed to commercially
handle two tranches of Handysize tankers
ordered by those interests connected with
CSM and Donnelly.
By 2010, when all the newbuildings have
been delivered, UPT expects to commercially
manage 51 vessels. These will include 11
LR1s, 34 Handysize vessels, one MR, plus
five intermediate tankers. All the vessels
have coated cargo tanks and are relatively
shallow draft.
Joint managing directors Stefan Ciegelski
and Flemming Carlsen told TA�KEROperatorthat as the oil majors were becoming larger, so
there was a need to have the necessary scale
to provide an efficient service.
Today, the market is very much driven by
traders involved in arbitrage worldwide, thus
creating the need for a spot market. The
advantages claimed are being able to supply
the increased demand for product
transportation by offering a ship up for a
charter almost anywhere in the world.
By having a critical mass of a certain ship
size, a pool can become more active in the
market and thus gets more exposure than a
small operation, which has less vessels to
play with.
Among the benefits is a lower risk of idle
days and also lowering the ballast days’ ratio,
which leads to better earnings. By delivering
efficiencies, a more environmentally sound
business practice can also be engendered,
UPT thought.
The broking network is used in nine out of
10 fixtures as UPT likes to be kept advised on
all business opportunities. However, the direct
contact route is also used in certain cases as
this is normally quicker than relying on the
broking system, which can become
cumbersome if more than one independent
broker is involved in a chain.
One of UPT’s competitive advantages is
that it comes from a slightly different angle, in
that it was set up by tanker owners. The pools’
growth is controlled by its members’ ability to
order tonnage. “We are not getting tonnage
just for the sake of it,” Ciegelski and Carlsen
said. “There has to be a fit.” By forming
pools, the shipowners/managers have
extended their commercial arms.
In the case of the six ‘KG’ financed Conti
Reederei tankers, these were timechartered to
Product Marine Transport then sub-chartered
to the pool.
As for the Brussels focus on and review of
shipping pools, “this is still on the agenda,”
they said. Here a self-assessment process is
needed as is complete transparency. “Don’t
hide anything,” they warned.
UPT is also active in the newbuilding and
project sectors by which shipowners and
TANKEROperator � October 200918
INDUSTRY - FOCUS ON GERMANY
Donnelly’s LR1 Summit America is operating in the United Product Tankers (UPT) pool.
Harren & Partner’s eight chemical/product tankers are all Ice Class for Baltic operations.
p2-23:p2-7.qxd 02/10/2009 10:25 Page 17
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INDUSTRY - FOCUS ON GERMANY
October 2009 � TANKEROperator 19
financial institutions can tap into the market
and contract expertise provided by the
experienced in-house team.
Newbuildings purchasedBremen based Carl Büttner has purchased
two newbuilding IMO II tankers from TVK-
Shipyard in Izmit/Turkey.
They are of 15,000 dwt with their cargo
tanks coated with MarineLine.
The tankers formed part of a series of
newbuildings, which was started with three
deliveries in 2007 and 2008 respectively.
Büttner’s double hull vessels have modern
inert gas and redundant propulsion systems
fitted. Following the company’s tradition the
new ships are named after butterflies. The first
Levana was delivered in March, while thesecond Lemonia entered the fleet in August.
The company purchased the ships to replace
the 19 year old Hummel, which was sold toSwedish buyers at the end of 2008.
Including the new acquisitions, Büttner’s
fleet consists of 11 chemical/product carriers
of between 13.500 dwt and 24.000 dwt. Three
vessels fly the German flag, whereas the
remainder of the fleet sails under British flag
with a homeport of Gibraltar.
Büttner has also sent three of its vessels to
the Lindenau shipyard for substantial repair
works.
The first vessel – the tanker Aurelia –arrivedat Kiel-Friedrichsort on 27th July. During the
vessels 10 day stay at the shipyard, she was
upgraded to IMO Class II. After the upgrade,
the vessel is allowed to transport biochemical
fuels, as well as most other chemicals.
She was followed by the tanker Libelle,which was built at the shipyard 10 years ago.
After the recurring class works were
completed, the yard Lindenau installed an
inert gas system.
This Autumn, her sistership Hornisse builtby Lindenau in 1998 will also have a nitrogen
aggregate inert gas system installed.
The 15,300 dwt IMO II type Levana joined Karl Büttner’s fleet in March.
TO
p2-23:p2-7.qxd 02/10/2009 10:25 Page 18
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TANKEROperator � October 200920
INDUSTRY - FOCUS ON GERMANY
Final approval of chemical activesubstances was granted at IMO’sMEPC meeting on 17th July forRWO’s CleanBallast system. Thisapproval was one of four steps needed to
obtain full type approval certificate for ballast
water systems.
As a first step, RWO received the basic
approval of chemical active substances in
October 2006 and subsequently finalised the
land-based type approval in 2007. With the
latest IMO final approval, the ongoing
shipboard type approval is now the last step
required to gain the type approval certificate.
Two of the required tests were recently
completed on board a containership and the
third and last test necessary to complete the
minimum six months shipboard trials was
scheduled to be carried out as
TA�KEROperator went to press. RWO hopes to be issued with the type
approval certificate for its CleanBallast
system by the German administration before
the year end.
CleanBallast is a modular system and the
company claims that its ballast water
treatment system can economically and
reliably remove organisms, sediments and
suspended solids in just two steps:
� First, a DiskFilter system for mechanical separation when taking in ballast water.
� Second, RWO’s advanced EctoSys® disinfection unit, which further reduces the
number of living organisms before
reaching the ballast water tanks.
The EctoSys® disinfection system is used
again when de-ballasting at the destination
port, since organisms can regrow during the
voyage. In this way a disruption-free and
clean water cycle is ensured, from taking in to
pumping out regardless of whether in river,
brackish or seawater.
CleanBallast is a robust, easy to install
and operate ballast water treatment system
for any kind of ship and ballast water
pump capacity. It can easily be implemented
in newbuildings but also retrofitting
programme. The modular design concept
means that it can be configured to suit the
available space on board. It is fully
automated but with the possibility of both
local and remote operation.
The mechanical separation of particles
and organisms is undertaken by a special
disc filtration technology, which enables and
secures a good net ballast water production,
even in the case of high sediment loads. In
the second treatment step, the pre-cleaned
ballast water flows through an advanced
electrolysis (EctoSys®), to eliminate
bacteria and organisms and cleans the
ballast water in an economical and
ecological friendly way. Besides the
system's extremely low need for power it
also stands out for fulfilling its function in
waters with higher salt content, meaning in
sea and brackish water, and especially also
in river water with low salt content,
whereby it differs greatly from standard
chlorine electrolysis.
System deliveriesAs of September, a number of CleanBallast
systems had already been delivered from
the Bremen manufacturing base to shipyards
in China. Marketing of CleanBallast was
well underway during TA�KEROperator’svisit to the Bremen headquarters. Seminars
and exhibitions will form key platforms
for marketing the system. These include
Neva in St Petersburg, INMEX India in
Mumbai, Europort in Rotterdam,
Kormarine in Busan and Marintec China
in Shanghai.
The company has a network of more than
50 qualified sales/service stations
established throughout the world, ensuring
customer benefit from short communication
links and rapid response times. Some of the
sales and service stations will be able to
provide supervision of installation and
commissioning of the systems and training
to the crew.
RWO, part of Veolia Water Solutions &A CleanBallast type approval certificate should be issued by the end of this year.
Bremen-based water and wastewater treatment company RWO was one of the six
companies to receive IMO approval for its ballast water treatment plant recently.
RWO gears up forballast water surge
p2-23:p2-7.qxd 02/10/2009 10:25 Page 19
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Technologies, also claims a significant
market penetration for its marine water
treatment plants. About 12,000 of its systems
are installed on world’s fleet and today the
company supplies plants to over 800 vessels
per year. It also is the world leader in oily
water separators and in the process of
gaining type approval for an additional
sewage treatment plant to fulfil the new
regulations in accordance with
MEPC.159(55).
For drinking water on board floating
facilities far from land, such as FPSOs, RWO
can supply a complete reverse osmosis plant
as illustrated on one of the world’s largest –
FPSO Girassol. Located about 150 km off the Angolan
coastline, the oil produced from the block is
serviced partly through the FPSO, which
has a storage capacity of 2 mill tonnes of
oil. Once fitted on board the FPSO
Girassol, RWO’s desalination plant willproduce around 70,000 litres of good quality
drinking water per day. The system has a
very low maintenance threshold, the
company claimed.
RWO produces the full range of water
treatment equipment including waste
water treatment, ballast water treatment,
process water treatment and fresh water
treatment.
To cope with expanding sales, about two
years ago, the company moved to a larger
office and manufacturing site in Bremen. Due
to the expansion, the number of RWO
employees has jumped to around 66 – up
10 from 2008 and double the number of
people in 2006. TO
CleanBallast is claimed to be easy to install and maintain.
INDUSTRY - FOCUS ON GERMANY
October 2009 � TANKEROperator 21
� Modular design.
� Can be implemented in new ships as well as retrofits.
� Extremely low power consumption and pressure loss.
� Working in fresh and salt water.
� High ballast production even at high sediment loads.
� �o increase in corrosion or material damage to the vessel.
� Fully automated.
� �o danger for crew or ship and safe for the environment.
CleanBallast –Advantages at a glance
p2-23:p2-7.qxd 02/10/2009 10:26 Page 20
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The study focuses on optimising themain cargo area of an Aframaxclass tanker to identify the bestperforming designs in terms ofimproving both environmental protection from
accidental oil outflow and economical
competitiveness.
For the design concept development stage, a
full parametric multi-objective design
optimisation platform was developed by using
genetic algorithms and taking into account
probabilistic oil outflow calculation methods
for side and bottom damages and a structural
design assessment (with corrugated or flat
bulkheads), according to GL’s rules using the
scantling tool POSEIDON.
The resultant Pareto-optimal designs were
evaluated in terms of oil outflow
consequences, structural weight and cargo
capacity, design feasibility, ship
maintainability and ballast water capacity.
A variety of promising Aframax designs
were developed. Compared to a standard
reference Aframax double hull design (6 x 2
cargo tanks), which had been already
optimised by the shipyards, alternative 6 x 2,
6 x 3 and 7 x 2 cargo tank arrangements were
explored, with very promising features, both
in terms of cargo capacity and with respect to
the risk for oil outflow.
Other interesting features of optimised
designs are the increased double bottom
height and reduced size of tanks in the
forward part of the vessel, in direct response
to damage statistics. Therefore, both from the
economy and safety point of view, the
resulting designs appear attractive to the
shipping industry.
The research started within the EU funded
project SAFEDOR (2005-2009), but was later
extended to include structural design issues
through a bilateral GL-NTUA (National
Technical University of Athens) project
(2008-2009).
GL’s Dr Pierre Sames, senior vice president,
strategic research and development explained
that oil tanker design has lately been driven by
shipyard production aspects only. New
Germanischer Lloyd (GL) is working on the development of innovative tanker designs
with optimised characteristics with respect to cargo transport efficiency and
environmental safety issues using a novel holistic tanker design procedure.
Optimisation of tanker design for
efficiency and safety
TANKEROperator � October 200922
INDUSTRY - FOCUS ON GERMANY
Economic AnalysisReference design �ew design gain (%)
Tank arrangement 6 x 2 6 x 3 -
Bulkhead type flat flat -
Cargo capacity (cu m) 126,765 135,950 +7.2%
Steel weight (tonnes) 11,077 11,013 -0.6%
Oil outflow index 0.01006 0.00942 -6.4%
The LPG carrierGaschem Nordsee
pushed GL overthe 80 mill gtbarrier of enteredtonnage earlierthis year.
p2-23:p2-7.qxd 02/10/2009 10:26 Page 21
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INDUSTRY - FOCUS ON GERMANY
October 2009 � TANKEROperator 23
designs only marginally improved economics
and safety, he said.
GL teamed up with NTUA to optimise a
tanker design aimed at efficiency and safety.
Basically, the aim of the study was to
minimise oil outflow in an accident, to
produce less emissions, maximise cargo
volume, minimise lightship weight, offering
lower operating costs by way of fuel and
maintenance.
When developing a parametric model for
the cargo block area, the main geometric
boundary conditions were a fixed hull form,
fixed cargo area length and a double hull
design. Additional constraints were the
SOLAS and MARPOL requirements.
The internal arrangements in the parametric
model were based on one or two longitudinal
bulkheads in the cargo tank area, a variable
number of transverse bulkheads in the same
area, either flat or corrugated bulkheads, while
the inner hull side walls and double bottom
maybe parallel to the centre plane and bottom,
inclined or stepped.
As for the design variables, the parameters
included the layout (either double hull or
segregated ballast tanks), number of tanks
running in a longitudinal direction. Also to
be considered were the number of transverse
cargo tanks, the maximum centre tank width
and the type of bulkhead, either flat or
corrugated.
For each cargo tank, the following variables
were used; -
� Double bottom height.� Double hull clearance, or side tank
breadth.
� Tank length as a fraction of the total cargo space length.
� Purpose of side tank and centre tank (zero-
ballast water, one cargo).
There were also 21 structural design
parameters to be considered.
A structural model was generated using the
software POSEIDON for all the design
variants. The total number of variables was 41
and the total number of designs examined
came in at around 17,000.
Also, five different cargo oil tank design
scenarios were examined, including
arrangements for 6 x 2, 6 x 3 and 7 x 2 cargo
tanks with either flat or corrugated bulkheads.
GL said that the expected changes in
investment included an increase in P/V valves;
tank radars; tank washing equipment;
stripping, inert gas and venting pipes. There
would also be about a 7.5% increase in the
coating area and an increase in the hull
construction costs, due to the sloped double
bottom, but a decrease in the hull’s steel
weight of 0.6%.
Operationally, GL found that the cargo
discharge operation was unchanged, but that
there was an increase in the cost of maintenance
for the extra equipment needed and an increase
in slops from tank washing by about 24.3%.
In addition, there was the possibility of an
increase in time of stripping, depending on the
cargo unloading sequence.
With the classification of the LPG carrierGaschem Nordsee earlier this year, GLpassed the 80 mill gt threshold. More than 6,870 ships are currently surveyed on a regular
basis by GL. As a result, the fleet in service under GL
class has grown by 10 mill gt since September 2007.
The German flag Gaschem �ordsee was delivered inlate March by Meyer shipyard in Papenburg. The
LPG/ethylene tanker is the first of four gas tankers of the
same hull design to be built in Germany and delivered by
2010 by the Meyer shipyard and its sister company
Neptun Shipyard.
Of 13,878 gt, the vessel has a capacity of up to 17,000
cu m of liquefied gas. Besides LPG, the tanker is also
designed for the transport of liquefied ethylene gas (LEG),
used in the petrochemical industry.
She measures 154.95 m in length and 22.70 m in width,
with a maximum depth of 10.60 m and a speed of 17
knots. Gaschem �ordsee is initially being deployed byJapan's Marubeni Group to transport liquefied gas to Asia.
Commercial and technical shipmanagement for the
Gaschem �ordsee is handled jointly by Harpain ReedereiGmbH & Co KG, a joint venture of Harpain Shipping and
Hansa Hamburg Shipping International, and NSB
Niederelbe Schifffahrtsgesellschaft mbH & Co KG.
GL passes a milestone
TO
Economic AnalysisReference �ew Difference
Vessel Design (%)
Cargo capacity (cu m) 126,765 135,950 7.25%
Steel weight (tonnes) 11,077 11,013 -0.58
�ewbuilding costs (mill$) 65 66.95 3.00
Annual capital costs 5.64 5.81 3.01
(20 years, 7%)
Fuel costs ($300 per tonne)* 4.7 4.8 2.13
Other operating costs 2.9 3.03 4.48
(Manning, stores, admin) 2.1 2.1 0.00
(Maintenance and repair) 0.6 0.72 20.00
(Port costs) 0.2 0.21 5.00
Total annual costs 13.24 13.64 3.02
Cargo transported
(mill tonnes per annum) 1.268 1.360 7.25
Cost of transport
($ per tonne) 10.44 10.03 -3.94
*With 7.25% more cargo, an increase of 0.9 m draft is estimated, leadingto a 2% increase in fuel costs at 13 knots.
...oil tanker design has lately been driven
by shipyard production aspects only.
New designs only marginally improved
economics and safety...
“
”
p2-23:p2-7.qxd 02/10/2009 10:26 Page 22
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TECHNOLOGY - PROPULSORS
TANKEROperator � October 200924
With a multi-, or usually, twin-screw propulsion system, thepropulsion efficiency canbecome higher whencompared to a single screw propulsion system.
To take advantage of this higher propulsive
efficiency the hull should be designed to
account for the two propellers by having a
twin skeg aft body.
The twin skeg is used to direct the boundary
layer from the hull into the propeller, giving
higher hull efficiency as well as higher overall
efficiency, as compared with a single skeg hull
with a twin screw propulsion system.
Comparing a single screw with a twin
screw vessel can be slightly more
complicated but a simple attempt will be
made here. Efficiency is not the only
important factor when discussing single
screw versus twin screw propulsion systems.
Other factors need to be considered, such as
the flexibility of the vessel.
On a vessel with a single propeller the
speed can only be lowered by decreasing the
power from the engine. For a fix pitch
propeller this is performed by lowering the
rate of the propeller’s revolution and for a
controllable pitch it is performed by either
only lowering the pitch, or by combining a
lower pitch with a lower rate of revolution,
called combinatory mode.
When the speed is reduced by using this
method both engine and the propeller are
working in an off design condition and the
overall efficiency of the propulsion system
can be reduced significantly. In a twin screw
propulsion system the speed of the vessel can
be reduced in a different way, by closing one
unit, allowing the remaining propeller to drive
the ship.
The closed unit can be treated in two
different ways. One is to lock the propeller
shaft and the other is to let the propeller rotate
freely. If the propeller shaft is locked, a break
is needed on the shaft line to have it fixed. If
on the other hand the shaft is rotated freely a
clutch is needed to disconnect the propeller
from the engine. This clutch is usually located
on the gear box, or as a shaft clutch, which is
a more complicated exercise.
If the shaft line cannot be locked or
clutched out, it is not possible to propel the
ship and the only possibility to reduce the
speed is to lower the engine (s) power and
allowing both propellers to drive the ship.
Both of these options, locked or clutched out
propeller, are in principle possible to perform
with both fixed pitch (FP) and controllable
pitch (CP) propellers fitted.
There is an advantage with the CP propeller
since the pitch can be adjusted for the lowest
possible resistance. Usually, a CP propeller
has a pitch range from full ahead of about 30
deg, which is somewhat higher than that of a
fix pitch propeller - about -25 deg full astern.
A third alternative also exists and this
occurs when the CP hub allows the feathering
of the blades, that is, the blades can be set at
90 deg pitch being parallel to the flow. Not all
CP hubs have this possibility and only very
few have this possibility included in a
standard hydraulic hub.
Having this CP-propeller, with or without
the possibility to feather the blades, turned off
in a twin screw setup, its highest resistance
would be when the blades are in zero pitch
position, as the projected area becomes the
largest. The lowest resistance will be
discussed further on in this article.
Computational settingsTo investigate the differences of driving the
ship in these alternative configurations, a
principle ship is used. It is a typical ship
where this type of setup could be of interest
and possibly be of use.
It is a 100 m tanker with 3.6 dia propeller
driven by a 3,200 kW power plant. This tanker
has either a single screw propulsion system
with a single skeg aft body, or a twin-screw
propulsion system with twin skeg aft body.
The power, for simplicity as described later,
is produced using two engines each of 1,600
kW. This type of ship would typically have a
maximum speed of 13 kn at 3,200 kW and by
using a simple approximation that the power
relates to the speed as P = k � V4s where inthis case, k ≈ 0.112kW/knot4, this vesselwould run at around 10.9 kn at 1,600 kW.
The computations are only performed for
the propeller not used, the running propeller is
assumed to drive the ship at the correct speed
and is not influencing the simulated propeller.
The blades have a medium skew of about 30
deg and an expanded blade area ratio (EAR)
of about 0.4. The propeller is located in the
wake of the ship and the speed of the water
approaching the propeller is VA = w � Vs. Fora twin skeg tanker hull, such as the example
used here, the wake fraction is assumed to be
w = 0.22 giving VA ≈ 8.5 knots.The computation is performed in open
water using steady Reynolds Averaged Navier
Stokes (RANS) and Multiple Reference Frame
(MRF). The RANS equations are solved using
the open source library OpenFOAM, using a
realisable k-epsilon model and a blended
scheme, using about 80% second order and
20% first order numeric. The mesh is fully
tetrahedral with a prism layer around the wall
boundaries containing about 5 mill cells for
the full propeller.
The y+ value of the first cell is about 100
and consequently a wall handling technique is
used based on the law of the wall. The pitch
of the blades is set in two conditions, one is
Today, many ships are equipped with a single screw propulsion system,
but as the demands on high efficiency, as well as increased flexibility and
redundancy becomes stronger, many designers and shipowners
are looking towards multi-screw propulsion systems*.
The flexibility of twinscrew vessels with various
propulsion concepts
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October 2009 � TANKEROperator 25
TECHNOLOGY - PROPULSORS
feathered and the other is in the design
condition pitch, corresponding to 80% of full
ahead pitch for a non-feathered hub. Two
computations are made with the propeller
locked, one for each pitch setting and one
with the propeller rotating and the pitch in
design condition. The rotating case is referred
to as self milling condition when the
momentum from the water on the propeller
levels the losses in the shaft l