Tecnomatix SCADA - Mplo · 2020. 8. 19. · • FactoryLink (Tecnomatix SCADA) provides real time...
Transcript of Tecnomatix SCADA - Mplo · 2020. 8. 19. · • FactoryLink (Tecnomatix SCADA) provides real time...
Copyright © Siemens AG 2008. All rights reserved.Copyright © Siemens AG 2008. All rights reserved.
Digital Manufacturing
FactoryLink Tecnomatix SCADA
PRESENTED BY: KeeKwang, Lee FactoryLink Product Manager
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Siemens PLM Software
Shop Floor Production
Equipment Status
Inventory Levels/Alarms
Process Parameters
Line Speed
Line Stop Alarm
Production Counts
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Siemens PLM Software
Shop Floor is Unique
• 1000’s of variables
• No one can physically see all the values at the same time
• Machine status, line speed, inventory counts are all changes constantly
• Individual machine status for operator information is critical
• Efficiency and Quality are directly related to the visibility of the Shop Floor as a whole
• This world is happening in
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Siemens PLM Software
Operators View
• Commonly 1 machine/operator
• Sometimes proprietary HMI screens from equipment vendor
• Machine Status
• Alarm and messages
• Process trends
• Real time feedback of machine activity
• Commonly known as, “Islands of Automation”
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Siemens PLM Software
Managing Automation Today
• Managers need “big picture” view
• What is the status of all machines, all lines in real time
• What is the instant reading of production rates
• What alarms are affecting the production output
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Siemens PLM Software
Visibility and Control Tools
• HMI = Human Machine Interface
• SCADA = Supervisory Control and Data Acquisition
• Support of UGS JT files for 3D – Files from SolidEdge, Autocad, NX and others
• Full suite of 2D drawing tools
• Animations to reflect actual position, values and activity of Shop Floor devices and machines
• Ability to affect machines or process by sending new inputs to devices
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Siemens PLM Software
Visibility and Control
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Siemens PLM Software
Alarm Management
• Alarm on various conditions– On/Off/Tgl, Hi and Low, Rate of Change, Time delayed
• Alarm message variable based on process values
• All client stations share common alarm list– Can be filtered to local area or function of interest
• Sorted by group, priority, time and status
• Operator annotations for each alarm instance
• Alarm messages emailed to cell phones or computers
• All history stored in database for advanced reporting and analysis
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Siemens PLM Software
Alarms in Action
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Trending
• Graphical analysis of time-based data
• Unlimited logged values can be mapped to 64 or more simultaneous pens
• Pan, zoom and statistical views of data
• Compressed logging techniques save disk space without loosing analytical information
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Siemens PLM Software
Trending in Action
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Siemens PLM Software
Other SCADA features
• Recipe management via standard databases– Oracle, SQLServer, DB2 and others
• Native protocol drivers for major vendors– Allen-Bradley, Siemens, Schneider, GE, others
• Connectivity via OPC, XML, OLE, DDE, and other standards
• Hot redundant servers, auto failover clients
• Traceability MES for automated environments
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Siemens PLM Software
FactoryLink is Unique
• Patented event-drive architecture
• All real time data stored
in RAM
• Each task is individual process
• Public API called PAK
• Highly scalable
• Multi-core/multi-CPU ready architecture
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Siemens PLM Software
Data in action
Change State Bits
…0000000000000000…
Change State Bits
…1111111111111111…
Change State Bits
…1101101011101111…
Change Wait Bits
…0010010100010000…
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Siemens PLM Software
Performance and Scalability
• Open Software Bus (aka: Kernel)– Maximum: 40M t/s, Real-world 5.8M t/s (3GHz CPU)
– Limited by CPU and tasks managing the data
• Actual Applications:– 4.5 Million tags – Ford POSMON
– Planned 3.5 Million tags/200k alarms – Heathrow Airport
– >1000 PLC/RTU, >1M tags – Phillips Petroleum
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Siemens PLM Software
Data Analysis – Manufacturing Portal
• Web based reporting and analysis tools
• Expandable reports leveraging Portal tools and security
• User defined views and filters
• Predefined reports useful out of the box
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Siemens PLM Software
Manufacturing Portal
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Siemens PLM Software
Shop Floor is Real Time
• FactoryLink (Tecnomatix SCADA) provides real time solutions for monitoring and control of critical manufacturing processes and provides data to the MES system for Traceability.
• Siemens Manufacturing Portal provides data analysis tools to optimize plant operations
• Siemens Services can help you architect and design your world-class Production Management solution.
<End of Introduce>
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Siemens PLM SoftwareCopyright © Siemens AG 2008. All rights reserved.
Production Management
FactoryLink Case Studies
PRESENTED BY: KeeKwang, Lee FactoryLink Product Manager
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Siemens PLM Software
Seat Manufacturer
• JIT (just in time) storage and sequencing of seat set storage
• Seat sets delivered from manufacturing
• Seat sets stored (3 cranes, 875 positions)
• Data base information on part number, date, slot
• 42 count sequence electronically delivered from OEM
• Simultaneous picking of oldest seat sets to delivery sequence conveyor
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Siemens PLM Software
Crane and Conveyor Controls
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Siemens PLM Software
Current Inventory Reports
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Siemens PLM Software
Heavy Equipment Manufacturer
• Diesel Injector manufacturing line– Multiple customers including internal group sales
• Allen-Bradley PLC controls for tray movement and RFID reads
• Custom Robot driver (test station)
• 8 cells– 2 are manned HMI plus data gathering
– 6 are without HMI, data gathering only
– All data saved via Oracle
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Siemens PLM Software
Solution Architecture
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Siemens PLM Software
Manufacturing Layout
Base NozzleBody Armature Final Assembly
Test Station
Bar Code Unload
Rework
Pallet 1
Pallet 2
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Siemens PLM Software
Key Functions
• Conveyor control and alarming
• Multiple part numbers on same line
• RFID tracking of trays
• Component serial number and lot tracking
• Test data logging to Oracle
• Pass/fail based on customer specification
• Long-term spec report for each injector
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Siemens PLM Software
Test Station
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Siemens PLM Software
Final Test
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Siemens PLM Software
Unload to Pallet
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Siemens PLM Software
Steel Processing Facility
• Galvanize and galvanneal steel
• Process 482,000 tons of steel each year
• FactoryLink user since 1998
• Capture data every 50 feet of coil– 70 values from 20 process locations (total of 5500 values per coil)
– 185 process values recorded every 10 minutes
• Upload data to local SQL data base and then to Oracle
• Also download coil processing recipe from Oracle to PLC’s
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Solution Architecture
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Line Overview
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Coil Tracking
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Siemens PLM Software