Technology Trends in Personal Mobility Rajesh Janwadkar ...

Technology Trends in Personal Mobility – Hybrid

Rajesh Janwadkar – Business Leader Powertrain Practice

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2

Introduction

Hybrid - Overview and Technology Trends

3 Innovation Case study

4 Summary

Fastest growing among Top 15

Indian firms in Engineering Services

Outsourcing

Dataquest - (August 2008)

Among BEST 5 companies

by Industry Focus:

AUTOMOTIVE

- International Association of Outsourcing

Professionals (IAOP), Apr ‘09

KPIT Cummins is a specialized

provider focused on

automotive industry

vertical and business processes

-Forrester (Aug 09)

Technology solutions provider trusted by the Global Automotive Industry

Introduction

Largest independent automotive-focused technology solutions company from India

Automotive

SPICE Level 5

5500+ Employees

2000+ Engineers in Auto product engineering

13+ years in Auto

Products in production - 4 years

50+ OEMs, Tier 1s and Semicon customers

Products:

AUTOSAR BSW/NOS, Vision platform, Infotainment

Platform, Hybrid, BMS platform, DSRC

Services:

Electronics Software, Electronics Hardware,

Mechanical Engineering

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2

Introduction



4 Summary

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GLOBAL

•Well-to-wheel carbon emissions from automobiles accounted for 8% in 2008

•Vehicle population predicted to grow from 730 million in 2008 to 1.3 billion in

2030

•By 2030 the emissions would reach 4.7 Giga tonnes CO2 equivalent

INDIA

•18 % emissions due to automobiles amounting to 235 million tonnes CO2

equivalent in 2008

• In 2008 Oil import bill for transportation was USD 33 billion

•70 % dependency on imports for Oil needs

• Increasing automobiles on road: 100 million registered passenger vehicles in

2008 with 15% growth

The World we live in…..

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Vehicle Electrification & Impact

Hybrids/EVs can potentially cut 1 bn ton of Co2 emissions & 50% petroleum fuel use per year by 2030

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Battery Technologies for:

•Energy Density improvement

•Weight Reduction

•Safety improvement

•Cost reduction

Electronics:

•Power Electronics Devices

•BMS (Safety/SOC/SOH)

•Telematics (Safety )

•Driver Behavior input

•Charging/ Charging Infrastructure

•Cost reduction

Motors:

•DC Motors (Weight/Maintenance/ Efficiency / Less

Electronics)

•AC Motors (Rugged/Complex electronics)

•PM AC Motors (Efficient/ Cost High/ Rare Earth Material)

•Switch Reluctance Motors (Complex Electronics /

Simple /Evolving/Vibration control)

•BLDC (Two Wheelers/ Evolving for 4 Wheelers)

Materials:

•Weight Reduction

•Composites

•Repair and Strength

Technologies/ Challenges/Options

State of Flux – Its an Open Field For Game Changers !!

• Supply Chain

– Rare Earth Material & Battery Material Control ?

– Alternates for Permanent Magnet Motors ?

– More Research in Lead Acid?

• Composite Material Challenges

– Business case for Connected Vehicles ?

• Fuel Cells sooner?

– Consumer trials in non-auto

– 600 trial vehicles by an OEM

• Cost competitive with ICE

• Business Models (Decoupling battery costs)

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Technologies/ Challenges/Options

State of Flux – Its an Open Field For Game Changers !!

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2

Introduction



4 Summary

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• In-built Intelligence

• Providing Engine Assist: the „how‟ and the „when‟

• Driver Selection for kilometer range of assist

• Driving Pattern Recognition: Tuning to optimize

performance and economy

• Enhancing Driving Experience

• No Additional Infrastructure requirements

• Can be retrofitted on vehicles in 4 to 6 hours

PERFORMANCE RESULTS

800 CC Hatchback - Gasoline 1.4 L Sedan - Gasoline

Tests conducted on Chassis Dynamometer at ARAI

Modified Indian driving cycle was used for testing

ARAI Tests

>50% increase in mileage

>30% lesser CO emission

>35% lesser CO2 emission

102 gm/km reduced to 66 gm/km

Without catalytic converter

Without Air-conditioner

Tested for ~9000 Km

140Kgs battery weight

16 Kmpl to 28+ Kmpl(City drive)

ARAI Tests



172.33 gm/km reduced to 110.26 gm/km

With catalytic converter

With Air-conditioner

Tested for ~5000 Km


12 Kmpl to 21+ Kmpl(City Drive)

Sub 800 CC s LCV - Diesel

ARAI Tests



83.86 gm/km reduced to 58.2 gm/km

With catalytic converter


Road trials in progress

(City Drive tests in

progress)

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Introduction



4 Summary

Rapidly changing Technologies…

• Hybrids a key technology in Vehicles

• Rapidly changing technologies & opportunities

• A Few things that can help….

– Charging Infrastructure

– Consistent performance Metrics for energy use/emissions/safety

standards of PHEV/EV

– Policy Support focused on performance of emissions/efficiency etc

– Awareness of Benefits to Society and campaign for adoption

– Collaborations/ Co-Innovations among various Tier companies

– Funding for R&D in specific areas

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Thank You

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“Companies that focus on what they are very good at can thrive despite these

difficult times. That has been the case for software companies like

KPIT Cummins…” - Paul Hansen – Sept’08

“KPIT is fast-growing and ambitious and represents the sort of company that in

a decade could seriously challenge existing automotive software providers”

Paul Hansen –Jan’08

Cutting-Edge

TechnologyFrugal

Innovation

Green

Solutions

Technology Trends in Personal Mobility Rajesh Janwadkar ...

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