Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and...

33
Technology portfolio February 2018

Transcript of Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and...

Page 1: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Technology portfolioFebruary 2018

Page 2: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Campus GrimstadJon Lilletunsvei 9J

4879 Grimstad

Page 3: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

FacilitiesTest lab

1000 m2, 13 m ceiling height

50 t + 16 t gantry crane

2x 40 m2 test cells

Page 4: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

FacilitiesWorkshop

125 m2, 4 m ceiling height

Welding area

Power tools

Hand tools

Page 5: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

FacilitiesProject hotel

Conference room (15 pers)

Project offices (2x4 pers)

Page 6: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Technology

Page 7: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

CBOS* fatigue test bench

* Cyclic-Bend-Over-Sheave

Rope diameter: 40 mmLine pull: 15 t

Testing and condition monitoring of steel wires and fiber ropes

Page 8: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Climate chamber

ACS walk-in chamber

Volume: 40 m3 (3.3x4.8x2.5 m internally)Floor capacity: 3000 kg/m2

Temperature range: -70…+80 degrees CelsiusControl speed: approx. 1 degree/minHumidity control: 0…100 %

Page 9: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

High Force Test Bed (HFTB)

Dimensions: 6.5 x 23 mCapacity (in-plane): 1000 tUtilities: 1.3 MW electrical power (400 V)

1 MW hydraulic power (HPU)

Full scale testing of winches and other large machines

Page 10: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Hydraulic Power Unit (HPU)

Hydraulic power: 1 MWMax flow: 2500 l/minMax pressure: 350 barOperation modes Pressure control

Flow control

Bosch Rexroth ringline HPU

Page 11: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Thermal (infrared) camera

Fluke TiX580 Infrared Camera

Temperature range: -20…800 degrees CelsiusAccuracy: 2 %Detector resolution: 640 x 480 pixels

Image resolution: 1280 x 960 pixels (SuperResolution)

Features: MATLAB® and LabVIEW® compatibleLaserSharp® Auto FocusMultiSharp™ FocusIR Fusion®WiFi

Fluke Connect®

Page 12: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Data acquisition equipment

Fluke instruments

MultimetersStroboscopeIR ThermometerVarious measuring modules

Page 13: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Data acquisition equipment

Hydac HMG 4000 (hydraulic DAQ)

Display: 5.7" touch screen (full graphics color display)Capability: 38 sensors at once, 8 analogue, 2 digital sensors and 28

HSCI sensors via CAN busHigh-speed measuring rate, up to 8 sensors at 0.1 ms at the time.Analogue inputs 0.. 20 mA, 4 .. 20 mA Voltage 0 .. 50V, -10 .. 10 VPT 100/1000 inputEvent-driven measurements with several triggering options

Various HSI* sensors (pressure, flow and temperature)

*Hydac Sensor Interface (automatic sensor recognition)

Page 14: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Data acquisition equipment

National Instrument CompactRIO and CompactDAQ

cRIO-9039: 1.91 GHz Quad-Core CPU2 GB DRAM16 GB StorageKintex-7 325T FPGA8-Slot CompactRIO ControllerFor advanced control and HIL applications

cDAQ-9133: 1.33 GHz Dual-Core Atom8-Slot CompactDAQ Controller For control and DAQ applications

Various I/O modules

Page 15: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

AR* and VR** equipment

* Augmented Reality/**Virtual Reality

HTC Vive, Oculuc Rift, MS Hololens, Daqri Smartglass and

Google Glass

Page 16: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Deep learning/AI* platform

* Artificial Intelligence

NVIDIA DGX-1 x2 (Thor and Mime)

Page 17: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Humanoids

Softbank Robotics Pepper and Nao x2

Page 18: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Mobile robots

Omron LD 60 – Autonomous Intelligent Vehicle (AIV)

Max speed: 1.8 m/sPayload: 60 kgSafety: Laser scanner and sonarControl: Enterprise Manager 1100

Page 19: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Mobile robots

Kuka KMR iiwa

Number of axis: 7Reach: 1300 mmPayload, arm: 14 kgRepeatability: 0.02 mmMax speed: 3.6 km/tPayload, vehicle: 170 kg (200 kg without arm)Safety: Laser scanner and sonarControl: Teach pendant

Page 20: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Collaborative robots

ABB IRB 14000 YuMi

Number of axis: 2x7Reach: 559 mmPayload: 0.5 kg pr. armRepeatability: 0.02 mmSafety: Force sensor

(no fences needed)Control: Teach pendant

Tablet

Page 21: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Collaborative robots

Fanuc CR-7iA/L

Number of axis: 6Reach: 911 mmPayload: 7 kgRepeatability: 0.01 mmSafety: Force sensor

(no fence needed)Control: iPendant Touch

Page 22: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Collaborative robots

Fanuc CR-35iA

Number of axis: 6Reach: 1813 mmPayload: 35 kgRepeatability: 0.04 mmSafety: Force sensor

(no fence needed)Control: iPendant Touch

Page 23: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Collaborative robots

Universal Robots UR5

Number of axis: 6Reach: 850 mmPayload: 5 kgRepeatability: 0.1 mmSafety: Force sensor

(no fence needed)Control: Polyscope GUI

Page 24: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Industrial robots

ABB IRB 1600

Number of axis: 6Reach: 1450 mmPayload: 10 kgRepeatability: 0.02 mmSafety: SafeMoveControl: Teach pendant

Page 25: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Industrial robots

Nachi MZ04

Number of axis: 6Reach: 541 mmPayload: 4 kgRepeatability: 0.02 mmControl: Teach pendant

ROS Industrial/FlexGui

Page 26: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Industrial robots

Nachi MR20

Number of axis: 7Reach: 1260 mmPayload: 20 kgRepeatability: 0.06 mmControl: Teach pendant

ROS Industrial/FlexGui

Page 27: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Industrial robots

Nachi MC35

Number of axis: 6Reach: 2050 mmPayload: 35 kgRepeatability: 0.07 mmControl: Teach pendant

ROS Industrial/FlexGui

Page 28: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Welding robot

OTC FD-B4-SyncroFeed

Number of axis: 7Reach: 1411 mmPayload: 4 kgRepeatability: 0.08 mmControl: Teach pendant

ROS Industrial/FlexGui

Page 29: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

3D scanning equipment

Accuracy: Up to 0.03 mmVolumetric accuracy: Up to 0.06 mmTechnology: Optical coordinate measuring systemApplications: Inspection and reverse engineering

Creaform HandySCAN 700, MetraSCAN 750 Elite,

HandyPROBE Next Elite and MaxSHOT Next Elite

Page 30: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

3D composite printer

Markforged X7

Build volume: 330 mm x 270 mm x 200 mmLayer height: 50 µmTechnology: FFF* and CFF**Matrix material: Onyx

NylonFiber reinforcement: Carbon fiber

KevlarFiberglassHSHT*** fiberglass

*Fused Filament Fabrication**Continuous Filament Fabrication

***High Strength High Temperature

Page 31: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

3D hybrid machine

DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine)

Max travel (X-Y-Z): 735 mm - 650 mm - 560 mmTable diameter: 650 mmMax table load: 600 kgTechnology: 5-axis milling and 5-axis laser deposition welding (powder nozzle printing)Materials: Stainless steel

Nickel-based alloys (Inconel 625 and 718)Tungsten-carbide-matrix materialsBronze and brass alloysChrome-cobalt-molybdenum alloysStelliteTool steels (weldable)

Page 32: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Welding equipment

Migatronic Sigma Galaxy 400, Omega Yard and PI TIG 350

Technology: MIG/MAG, MMA and TIG weldingFeatures: Pulse

Sequence and Sequence Repeat™Intelligent Arc Control™Intelligent Gas Control®PowerArc™DUO Plus™Miga Job Control™Miga Log™

Page 33: Technology portfolio · 3D hybrid machine DMG Mori Lasertec 65 3D (additive manufacturing and milling in one machine) Max travel (X-Y-Z): 735 mm - 650 mm - 560 mm Table diameter:

Thank YouQuestions?

Mechatronics Innovation Lab

Jon Lilletunsvei 9J

4879 Grimstad

Norway

[email protected]

www.mil-as.no

35