TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALS INTO LIQUID FUEL OR...

TECHNOLOGY DESCRIPTIONTECHNOLOGY DESCRIPTION

RECYCLING TECHNOLOGY PROCESSING PLASTIC RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALSWASTE MATERIALS INTO LIQUIDINTO LIQUID FUELFUEL

OROR INTO AN ELECTRICAL ENERGY AND A HEAT INTO AN ELECTRICAL ENERGY AND A HEAT

ENERGYENERGY

Plane of innovation of TechnologyPlane of innovation of Technology

Characteristic of raw materialCharacteristic of raw material

Raw Material ConditionRaw Material Condition

Stages of technological processStages of technological process

Depolymerisation process (scheme)Depolymerisation process (scheme)

Diagram of units locationDiagram of units location

PCP Green Power UnitPCP Green Power Unit

The end productThe end product

Technical dataTechnical data

Work modesWork modes

The stages in bussines rangeThe stages in bussines range

The AwardsThe Awards

Commercial informationCommercial information

THE PRESENTATION PLAN

TECHNOLOGY TECHNOLOGY DESCRIPTIONDESCRIPTION

ENERGYENERGY THE ENERGY FROMTHE ENERGY FROM

PLASTIC WASTEPLASTIC WASTEIS REUSED IS REUSED

ECOLOGYECOLOGYLADFILDS EXTENSION BYLADFILDS EXTENSION BY

REDUCTION OF LONG-TERM REDUCTION OF LONG-TERM BIODEGRADATION WASTEBIODEGRADATION WASTE

ECONOMYECONOMYPLASTIC WASTE PROCESSED INTO PLASTIC WASTE PROCESSED INTO

MARKETING END PRODUCTMARKETING END PRODUCTOR AN ELECTRICAL ENERGYOR AN ELECTRICAL ENERGY

OR A HEAT ENERGYOR A HEAT ENERGY


The Plane of Innovation of Technology

Re-granulation Re-granulation mechanical recycling, mechanical recycling,

Plastic disposal, Plastic disposal, Combustion.Combustion.

Recycling technology Recycling technology processing plastic processing plastic

waste materials into waste materials into liquid fuel or into an liquid fuel or into an

electrical energy and a electrical energy and a heat energy.heat energy.

UTYLIZATION UTYLIZATION METHODS UNTIL NOW METHODS UNTIL NOW T -TechnologyT -Technology


The Plane of Innovation of Technology 2.

Sybmors are suitable to European Union designation.Sybmors are suitable to European Union designation.


Characteristic of Plastic Waste Material 1.

POLIETYLENPOLIETYLEN

IIs the product of ethylene polymerizations the product of ethylene polymerization. .

It is used for the manufacture of plastic materials for the It is used for the manufacture of plastic materials for the productionproduction ofof packages and bags, insulations, cables, conductors, packages and bags, insulations, cables, conductors, acid-proof pipes for building and chemical industries, bottles, toys acid-proof pipes for building and chemical industries, bottles, toys

and lots of household products.and lots of household products.

POLIPROPYLENPOLIPROPYLEN

is the product of propylene polymerisation. is the product of propylene polymerisation.

Owing to its high mechanical and heat resistance it is used for Owing to its high mechanical and heat resistance it is used for manufacture of a wide variety products including packaging for manufacture of a wide variety products including packaging for

chemicals and foodstuffs, piping and casing elements for various chemicals and foodstuffs, piping and casing elements for various kinds of equipment.kinds of equipment.


Characteristic of Plastic Waste Material 2.

Raw Material Condition 1.Raw Material Condition 1.


Before loading the charge does not need to be Before loading the charge does not need to be ground with the exception of hard elements ground with the exception of hard elements with an area exceeding 100 x 100 cm. This with an area exceeding 100 x 100 cm. This recommendation pertains particularly to recommendation pertains particularly to elements such as: auto bumpers, boxes, elements such as: auto bumpers, boxes,

computer cases, canisters and other “large” computer cases, canisters and other “large” objects.objects.

It does not require any additional cleaning.It does not require any additional cleaning.

Raw Material Condition 2.Raw Material Condition 2.



1)1) Supply and preparation of the Supply and preparation of the raw materials in necessary raw materials in necessary quantities.quantities.

2)2) The depolymerization process The depolymerization process by catalytic method. by catalytic method.

3)3) Storage of the end product. Storage of the end product.

4)4) The end product is used to the The end product is used to the turbine run. turbine run. **

* Forth stage depend on the * Forth stage depend on the customercustomer

Stages os Technological ProcessStages os Technological Process

The process of transformation plastic wastes The process of transformation plastic wastes into an electricalinto an electrical energy and a heat energy run energy and a heat energy run

according to following scheme:according to following scheme:


Depolymerisation Process (Scheme)Depolymerisation Process (Scheme)


1. Raw material store 2. Manual feed 3. Rectifier 4. Stack 5. Heating system heat exchanger 6. 1. Raw material store 2. Manual feed 3. Rectifier 4. Stack 5. Heating system heat exchanger 6. Reactor 7. Rectifier system heat exchanger 8 Heating system 9.Cleaning system heat exchanger 10. Reactor 7. Rectifier system heat exchanger 8 Heating system 9.Cleaning system heat exchanger 10.

Cleaning system final storage 11. Finished product store 12. Inspection & Control systemCleaning system final storage 11. Finished product store 12. Inspection & Control system

Diagram of units locationDiagram of units location


PCP Green Power UnitPCP Green Power Unit

SYSTEM PLACEMENTSYSTEM PLACEMENTWITH THE FINAL PRODUCT – AN ELECTRICAL WITH THE FINAL PRODUCT – AN ELECTRICAL

ENERGYENERGY AND A HEAT ENERGYAND A HEAT ENERGY

Supply the raw materialSupply the raw material

Storage of the raw materialStorage of the raw material

2 x PCP sets2 x PCP sets Storages of final productStorages of final productBoilerBoiler TurbineTurbine

min. 1 PCP – FINAL PRODUCT AS THE LIQUID FUEL COMPOUNDmin. 1 PCP – FINAL PRODUCT AS THE LIQUID FUEL COMPOUND

According to the results of detailed analyses of the final product According to the results of detailed analyses of the final product carried out by recognized laboratories:carried out by recognized laboratories:

The product does not contain sulphur and chlorine – it is a valuable product The product does not contain sulphur and chlorine – it is a valuable product for many sectors of industry.for many sectors of industry.It is composed of hydrocarbons with a relatively high number of methylIt is composed of hydrocarbons with a relatively high number of methyl groups (- CH2 -).groups (- CH2 -).It does not contain significant quantities of aromatic compounds (no benzene It does not contain significant quantities of aromatic compounds (no benzene detected); it does not contain any compounds composed of carbonyl and detected); it does not contain any compounds composed of carbonyl and alcohol groups; neither triple bonds nor coupled double bonds are found.alcohol groups; neither triple bonds nor coupled double bonds are found.Particular fractions of hydrocarbons characterised byParticular fractions of hydrocarbons characterised by different boiling points different boiling points may be separated by means ofmay be separated by means of distillation. distillation.


Final product 1.Final product 1.

min. 2 PCP + turbinemin. 2 PCP + turbine- FINAL PRODUCT THE ELECTRICAL ENERGY AND THE - FINAL PRODUCT THE ELECTRICAL ENERGY AND THE

HEAT ENERGYHEAT ENERGY

Efficiency of turbine

approx. approx. 55 MW electrical energy MW electrical energy 44 MW heat energy MW heat energy


Final product 2.Final product 2.

1 PCP1 PCP 2 PCP + turbine2 PCP + turbine

Raw material – 400 -510 t/mo.Raw material – 400 -510 t/mo. Final product – 250 – 350 t/mo.Final product – 250 – 350 t/mo. (liquid fuel compound)(liquid fuel compound) Power supplyPower supply - 240/400 [V] - 240/400 [V] Average consumption of natural gas Average consumption of natural gas - -

approx 40 [m3/h] approx 40 [m3/h] Catalyst consumption – 0,15 % of Catalyst consumption – 0,15 % of

input massinput mass Recommended area of the Recommended area of the

productionproduction:: min 20x20 m height 6.5 mmin 20x20 m height 6.5 m

Raw material – 1000-1100 ton/moRaw material – 1000-1100 ton/mo

Final product – approx. 5 MW electrical Final product – approx. 5 MW electrical energy & 4 MW heat energy energy & 4 MW heat energy

Power supplyPower supply - 240/400 [V] - 240/400 [V]

Average consumption of natural gas Average consumption of natural gas - - approx 80 [m3/h] approx 80 [m3/h]

Catalyst consumption– 0,15 % of input Catalyst consumption– 0,15 % of input massmass

Recommended area of the production Recommended area of the production : : min 40x60 m height 10 mmin 40x60 m height 10 m


Technical DataTechnical Data

The offered production technology The offered production technology runs in a continuous moderuns in a continuous mode of of


6’8006’800hours per year.hours per year.

Work ModesWork Modes

Stage 1:Stage 1: Signature the contract of installation purchase Signature the contract of installation purchase Stage 2:Stage 2: The selection of immovables The selection of immovables Etap 3:Etap 3: Obtainment indispensable permissions Obtainment indispensable permissions Stage 4:Stage 4: The assembly and start-up the installation The assembly and start-up the installation Stage 5:Stage 5: Exploatation of the installation Exploatation of the installation

TECHNOLOGY TECHNOLOGY DESCRIPTIONDESCRIPTIONThe Stages In Business RangeThe Stages In Business Range

The technology on The technology on

Gold Medal in IV edition Gold Medal in IV edition EEP AwardsEEP Awards

FORFOR

INNOVATIVE INNOVATIVE ENVIRONMENTAL ENVIRONMENTAL

TECHNOLOGYTECHNOLOGY

Pollutec Pollutec 2006 2006 Fair Lyon.Fair Lyon.


The AwardsThe Awards

Developed & Technology ServiceDeveloped & Technology Service Poland 97 Poland 97 – 400 Bełchatów, ul. Jasna 9– 400 Bełchatów, ul. Jasna 9

Factory & Customer Service Factory & Customer Service KecelKecel

II.Rákóczi F. II.Rákóczi F. úút 173-175t 173-175..62376237

HungaryHungary

The Commercial InformationThe Commercial Information

[email protected]@pinterworks.hu

[email protected]@tokarz.pl


TECHNOLOGY DESCRIPTION RECYCLING TECHNOLOGY PROCESSING PLASTIC WASTE MATERIALS INTO LIQUID FUEL OR...

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