TECHNICAL WHITE PAPER - Document Server Instanz

11
PROCESS AUTOMATION TECHNICAL WHITE PAPER MAINTAINING INSTALLATIONS IN HAZARDOUS AREAS Flameproof enclosure (Ex d) and intrinsic safety (Ex i) are very common equipment protection methods in Process Automation. One reason to use Ex d is the amount of energy which could not be provided via Ex i. This disadvantage has gone with the introduc- tion of intrinsically safe, dynamic methods of arc prevention such as DART or Power-i. This white paper shows that when using in- trinsic safety, installation, maintenance and inspection costs will be reduced. This paper addresses decision makers and professionals respon- sible for automation systems in hazardous areas. A good under- standing of the principles of explosion protection is required. Prepared by: Thomas Klatt Business Development Manager Fieldbus Systems Andreas Hennecke Product Marketing Manager FieldConnex

Transcript of TECHNICAL WHITE PAPER - Document Server Instanz

Page 1: TECHNICAL WHITE PAPER - Document Server Instanz
Page 2: TECHNICAL WHITE PAPER - Document Server Instanz
Page 3: TECHNICAL WHITE PAPER - Document Server Instanz
Page 4: TECHNICAL WHITE PAPER - Document Server Instanz
Page 5: TECHNICAL WHITE PAPER - Document Server Instanz
Page 6: TECHNICAL WHITE PAPER - Document Server Instanz
Page 7: TECHNICAL WHITE PAPER - Document Server Instanz
Page 8: TECHNICAL WHITE PAPER - Document Server Instanz
Page 9: TECHNICAL WHITE PAPER - Document Server Instanz
Page 10: TECHNICAL WHITE PAPER - Document Server Instanz

Annex Maintaining Installations In Hazardous Areas

8/9 www.pepperl-fuchs.com

2011

-01-

05 E

DM

TD

OCT

-239

1_EN

G

A) Equipment Ex d grade of Inspection Ex i grade of Inspection

Detailed Close Visual Detailed Close Visual

Equipment is appropriate to the EPL/Zone requirements of the location

X X X X X X

Equipment group is correct X X X X

Equipment temperature class is correct X X X X

Equipment circuit identification is correct X X X

Equipment circuit identification is available X X X

Enclosure, glass parts and glass-to-metal sealing gaskets and/or compounds are satisfactory

X X X X

There are no unauthorized modifications X X

7.2 Comparison of inspection schedule for installation

B) Installation Ex d grade of Inspection Ex i grade of Inspection

Detailed Close Visual Detailed Close Visual

Type of cable is appropriate X

Cables are installed in accordance with the documentation X

Cable screens are earthed in accordance with the documentation X

There is no obvious damage to cables X X X X X X

Sealing of trunking, ducts, pipes and/or conduits is satisfactory

X X X X X X

Stopping boxes and cable boxes are cor-rectly filled

X

Integrity of conduit system and interface with mixed system is maintained

X

Earthing connections, including any sup-plementary earthing bonding connections are satisfactory (for example connections are tight and conductors are of sufficient cross-section)

– physical check X

– visual check X X

Fault loop impedance (TN systems) or earthing resistance (IT systems) is satisfactory

X

Insulation resistance is satisfactory X

Earth continuity is satisfactory (e.g. con-nections are tight, conductors are of sufficient cross-section) for non-galvanically isolated circuits.

X

Earth connections maintain the integrity of the type of protection

X X X

Intrinsically safe circuit earthing and insula-tion resistance is satisfactory

X

Page 11: TECHNICAL WHITE PAPER - Document Server Instanz

Maintaining Installations In Hazardous Areas Annex

www.pepperl-fuchs.com 9/9

2011

-01-

05 E

DM

TD

OCT

-239

1_EN

G

B) Installation Ex d grade of Inspection Ex i grade of Inspection

Detailed Close Visual Detailed Close Visual

Separation is maintained between intrinsi-cally safe and non-intrinsically safe circuits in common distribution boxes or relay cubicles

X

As applicable, short-circuit protection of the power supply is in accordance with the documentation

X

Automatic electrical protective devices operate within permitted limits

X

Automatic electrical protective devices are set correctly (auto-reset not possible )

X

Specific conditions of use (if applicable) are complied with

X X

Cables not in use are correctly terminated X X

Obstructions adjacent to flameproof flanged joints are in accordance with IEC 60079-14

X

Variable voltage/frequency installation in accordance with documentation

X X

Type of cable is appropriate X

Cables are installed in accordance with the documentation

X

Cable screens are earthed in accordance with the documentation

X

There is no obvious damage to cables X X X X X X

Sealing of trunking, ducts, pipes and/or conduits is satisfactory

X X X X X X

Stopping boxes and cable boxes are cor-rectly filled

X

Integrity of conduit system and interface with mixed system is maintained

X

7.3 Comparison of inspection schedule for environment

C) Environment Ex d grade of Inspection Ex i grade of Inspection

Detailed Close Visual Detailed Close Visual

Equipment is adequately protected against corrosion, weather, vibration and other adverse factors

X X X X X X

No undue accumulation of dust and dirt X X X X X X

Electrical insulation is clean and dry X

Page 12: TECHNICAL WHITE PAPER - Document Server Instanz

S

ubject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part No: 03/2011