Technical Product Manual - GoMoG Instrument Manual.pdf · · 2016-11-21Technical Product Manual...
Transcript of Technical Product Manual - GoMoG Instrument Manual.pdf · · 2016-11-21Technical Product Manual...
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Technical Product Manual
VDO cockpit visionVDO cockpit international
TU00-0755-0000002 0704
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Technical Product Manual VDO cockpit vision VDO cockpit international
Contents Page
2.1 General informations 2 - 2
2.2 Technical data 2 - 4
2.3 Speed sensor 2 - 8
2.4 Wiring diagrams 2 - 9
2.5 Setting 2 - 11
2.6 Operation 2 - 16
2.7 Speed display 2 - 17
2.8 Testing instructions 2 - 18
2.9 Instruments survey 2 - 21
Installation instructions
999-165-001: VDO cockpit international999-165-002: VDO cockpit vision
See file ‘Installation Instructions (MA)’.
Operating instructions (copy)
See enclosures TU00-0777-0010502 page 1 and 2.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.1 General Informations
The electronic speedometer has been designed for land-bound vehicles only (with the exception of motorcycles).
The instrument has an analog speed display, and a liquid crystal display for the distance (displaying total distance or partial distance alternatively).
Hall sensors, inductive sensors or blocking oscillator sensors can be used as speed sensors.
A pushbutton in the front lens is provided for setting and operation of the instrument.
The electronic speedometer should be installed by a Mannesmann VDO Kienzle workshop or an authorized specialised workshop.
The lamp sockets are clipped in. To replace the light bulb, carefully, with the thumb,push the lamp holder out to the side.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.1 General Informations
Designation of functionStepper motor movement
The drive for this display system is a stepper motor, comprising a permanent magnet rotor within a crossed winding arrangement. A zerobacklash gearbox at the output ensures a highdrive torque and fine resolution. The gearbox hasa reduction ratio of 43.2 : 1 and an internal mechanical stop. The stepper motor drive wasdeveloped specially by VDO for this product.
The drive produces a bipolar sinusodial variablevoltage using digital pulse width modulation.There is a 90° phase difference ( sine-cosine )between the voltages on the two motor coils. Thisrotates the electromagnetic field through equidistant angular steps with a constant lengthresultant vector (sin2Ø + cos2Ø = 1).
The motor torque is therefore constant at eachstep with zero cogging. At the pointer one motorstep equals 0.065°.
The stepper motor parameters and the design ofVDO control-driver electronics are carefully matched to ensure reliable operation of the sy-stem under all conditions. Optimised control algorithms ensure a visually smooth pointer motion.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Pointer shaft
Gearing
Motor
Contacts
Technical Product Manual VDO cockpit vision VDO cockpit international
2.2 Technical Data
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
VDO cockpit vision
BacklightØ 80 mm
Thread for clamp ring (clamping width 0.5 ... 12mmor 12 ... 23mm)
Ratio500 ... 399990 pulses/km or mile(adjustable)
Push button
Clamping width0.5 ... 12mmMounting hole: dia.81mm
48mm
5mm91mm max. 80mm
dia.
85m
m
Pin assignment:Pin 2: + 12 V for sensorPin 3: Ground (terminal 31)Pin 4: + 10 ... + 31 V (terminal 15)Pin 6: + 12 V for open collector sensorPin 7: Ground for 2-pole sensor wirePin 8: Input sensor signal
Operating voltage: 10 ... 31 V Input voltage: Ulow: 0 V
Uhigh: min. 1 V
Movement: stepper motorPickup: hall sensor or
inductive sensor orblocking oscillator sensor orspeed signal from electronics
Current consumption: < 100 mA (120 mA with illumination)Operating temp.: – 20°C ... + 70°C Storage temperature: – 30°C ... + 85°CIllumination: 2 light bulbs 12 V, 2 W
4 colour caps (2 green and 2 red)Protection: IP64 DIN 40050 from the front,
housing "ozon"-proof, "UV"-proof,CE approved, reverse-polarity protection
EMC test: according to EN 13309 and ISO 13766Vibration resistance: max. 1g eff., 25 ... 500 Hz,
duration 8h, f: 1 octave/min.Nominal position: NL 0 to NL 90, DIN 16257
Technical Product Manual VDO cockpit vision VDO cockpit international
2.2 Technical Data
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Ø 100 mm
VDO cockpit vision
Backlight
Operating voltage: 10 ... 31 V Input voltage: Ulow: 0 V
Uhigh: min. 1 V
Movement: stepper motorPickup: hall sensor or
inductive sensor orblocking oscillator sensor orspeed signal from electronics
Current consumption: < 100 mA (120 mA with illumination)Operating temp.: – 20°C ... + 70°C Storage temperature: –30°C ... + 85°CIllumination: 2 light bulbs 12 V, 2 W
4 colour caps, 2 green and 2 redProtection: IP64 DIN 40050 from the front,
housing "ozon"-proof, "UV"-proof,CE approved, reverse-polarity protection
EMC test: according to EN 13309 and ISO 13766Vibration resistance: max. 1g eff., 25 ... 500 Hz,
duration 8h, f: 1 octave/min.Nominal position: NL 0 to NL 90, DIN 16257
Thread for clamp ring (clamping width 0.5 ...12mmor 12 ... 23mm)
Ratio500 ... 399990 pulses/km or mile(adjustable)
Push button
Clamping width 0.5 ... 12mm
48mm
5mm91mm max. 100mm
dia.
105
mm
Pin assignment:Pin 2: + 12 V for sensorPin 3: Ground (terminal 31)Pin 4: + 10 ... + 31 V (terminal 15)Pin 6: + 12 V for open collector sensorPin 7: Ground for 2-pole sensor wire Pin 8: Input sensor signal
Mounting hole: dia. 101mm
Technical Product Manual VDO cockpit vision VDO cockpit international
2.2 Technical Data
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Mounting hole: dia. 81mm
Thread for clamp ring (clamping width 0.5 ... 12mmor 12 ... 23mm)
Push button
Clamping width0.5 ... 12mm
48mm
6mm91mm max. 80mm
dia.
85m
m
Ø 80 mm
VDO cockpit international
Floodlight
Operating voltage: 10 ... 31 V Input voltage: Ulow: 0 V
Uhigh: min. 1 V
Movement: stepper motorPickup: hall sensor or
inductive sensor orblocking oscillator sensor orspeed signal from electronics
Current consumption: < 100 mA (120 mA with illumination)Operating temp.: – 20°C ... + 70°C Storage temperature: – 30°C ... + 85°CIllumination: 2 light bulbs 12 V, 2 W
Protection: IP64 DIN 40050 from the front,housing "ozon"-proof, "UV"-proof,CE approved, reverse-polarity protection
EMC test: according to EN 13309 and ISO 13766Vibration resistance: max. 1g eff., 25 ... 500 Hz,
duration 8h, f: 1 octave/min.Nominal position: NL 0 to NL 90, DIN 16257
Ratio500 ... 399990 pulses/km or mile(adjustable)
Pin assignment:Pin 2: + 12 V for sensorPin 3: Ground (terminal 31)Pin 4: + 10 ... + 31 V (terminal 15)Pin 6: + 12 V for open collector sensorPin 7: Ground for 2-pole sensor wirePin 8: Input sensor signal
Technical Product Manual VDO cockpit vision VDO cockpit international
2.2 Technical Data
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Ø 100 mm Floodlight
Thread for clamp ring (clamping width 0.5 ... 12mmor 12 ... 23mm)
Push button
Clamping width0.5 ... 12mm
48mm
6mm91mm max.
dia. 1.5mm
100mm
dia.
105
mm
VDO cockpit internationalOperating voltage: 10 ... 31 V Input voltage: Ulow: 0 V
Uhigh: min. 1 V
Movement: stepper motorPickup: hall sensor or
inductive sensor orblocking oscillator sensor orspeed signal from electronics
Current consumption: < 100 mA (120 mA with illumination)Operating temp.: – 20°C ... + 70°C Storage temperature: – 30°C ... + 85°CIllumination: 2 light bulbs 12 V, 2 W
Protection: IP64 DIN 40050 from the front, housing "ozon"-proof, "UV"-proof,CE approved, reverse-polarity protection
EMC test: according to EN 13309 and ISO 13766Vibration resistance: max. 1g eff., 25 ... 500 Hz,
duration 8h, f: 1 octave/min.Nominal position: NL 0 to NL 90, DIN 16257
Ratio500 ... 399990 pulses/km or mile(adjustable)
Pin assignment:Pin 2: + 12 V for sensorPin 3: Ground (terminal 31)Pin 4: + 10 ... + 31 V (terminal 15)Pin 6: + 12 V for open collector sensorPin 7: Ground for 2-pole sensor wirePin 8: Input sensor signal
Mounting hole: dia. 101mm
Technical Product Manual VDO cockpit vision VDO cockpit international
2.3 Speed Sensor
The speed sensor needed to operate the instrument is not included with the speedometer. The following sped sensors (see data sheets for sensors) can be used:
• Hall sensor
• Inductive sensor
• Blocking oscillator sensor
If the vehicle is already equipped with a speed sensor. Request a data sheet of this sensor. Ask your vehiclemanufacturer or VDO Kienzle whether the speed sensor can be used.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.4 Wiring Diagrams
Hall sensor
Hall sensor
with ‘open collector’output
Pins 6 and 8 must be bridged forhall sensors with open collectoroutput.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
G
–+
Technical Product Manual VDO cockpit vision VDO cockpit international
2.4 Wiring Diagrams
Inductive sensor
Blocking oscillator sensor
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.5 Setting
3 alternatives can be used for setting the instrument:
2 options for pulse/distance ratio setting:
Function “AUtOCL” - automatic calibration by driving a measured distance (1 km or 1 mile).
Function “PULSE” - enter a known pulse/distance ratio.
1 possibility for fine adjustment of the speed indication:
Function “AdJUSt” - Calibration using a reference speed indication (roller test bench).
Note: Respect the tolerances per directive 75/443/EEC when calibrating the speed indication.
1. The vehicle is tested at the following speeds: 40 km/h, 80 km/h and 120 km/h or 80 % of the maximum speed specified by the manufacturer if it is lower than 150 km/h.
2. The error limit of the instrument used for the measurement of the effective vehicle speed shall not exceed ± 1 %.
3. If a measuring track is used, it shall be level and dry, and have a sufficiently non-skid surface.
4. The displayed speed shall never be lower than the effective speed. At the speedspecified under 4. and at the intermediate values the difference of speed V1 di-splayed by the speedometer and effective speed V2 shall have the followingequation:
0 < V1 - V2 <V2
+ 4 km/h.10
Or see your national laws (directives).
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.5 Setting
Selection of the functions
Push button in front lens and hold in. Switch the ignition (operating voltage) on. The display alternates between ‘AUtOCL’, ‘PULSE’ and ‘AdJUSt’ at 2 seconds interval.Select a function by releasing the pushbuttonwhen this function is displayed.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.5 Setting
Function ‘AUtOCL’
After selection of the function ‘AUtOCL’ the displaychanges to ‘bUttOn’ after 3 seconds:
Ask a passenger to assist with the calibration! No speed is displayed during the measu-ring drive!
During the drive exactly at the beginning of the me-asuring track (1km or 1mile) push the button briefly, the display flashes ‘StArt’. Drive the testtrack with as constant a speed as possible. Exactlyat the end of the measuring track again briefly pushthe button. The determined pulse/distance ratio isdisplayed if it is between 500 and 399990 pulses(e.g. ‘P 50000’, which corresponds to pulse/distan-ce ratio 50000). The calibration is completed if thedisplay changes to total or partial distance display.
Repeat the calibration if the display flashes ‘F00’(no pulses). The sequence is the same as described above.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.5 Setting
Function ‘PULSE’
After selection of the function ‘PULSE’ the displayshows ‘P 50000’, for instance, after 3 seconds,with the digit before the last one flashing start entering the pulse/distance ratio immediately. The flashing digit is changed by pushing the button(adjustable pulse/distance ratio 500 to 399990).After entry of the pulse/distance ratio the displaychanges to total or partial distance display, the calibration is completed.
A new setting is required if the digit before the lastone is flashing in the display after pulse/distanceratio setting. The sequence is the same as described above.
The function ‘PULSE’ can be used to check thepulse/distance ratio stored by automatic calibration(function ‘AUtOCL’). The stored pulse/distance ratio is displayed (e.g. ‘P 50000’), and the digitsstart flashing, beginning with the digit before thelast one.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.5 Setting
Function ‘AdJUSt’
After selection of the function ‘AdJUSt’ the displayalternates between ‘UP’ and ‘dn’ (down) after 3 seconds.
Only use this function on the roller testbench! The fine adjustment is only possible between 30 % and 100 % of the indicating range. No pulse/distance ratio counting takes place during fine adjustment.
Pushing and holding the button when ‘UP’ is displayed increases the pointer indication (‘dn’ willlower it accordingly). Initially the change of the indication will be very slow for a very precise adjustment. Releasing the button for a short timerepeats the cycle. The rate of pointer indicationchange increases when the button is held for alonger time. Release the button when the pointerindication corresponds to the reference speed.After 1 minute the display shows total or partial di-stance. Fine adjustment has been completed.
A wrong pulse/distance ratio entry (function ‘PULSE’) exists if the display starts flashing duringfine adjustment. The pulse/distance ratio is eitherbelow 500 or above 399990. Repeat the calibration with the function ‘PULSE’.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.6 Operation
Only efficent when ignition is switched on.
Briefly pushing the button alternates the total distance display(e.g. ‘99910.9’) with the partial distance display (e.g. ‘ t 176.8’).
The total distance function counts the total mileage in kilometer or miles up to 999999.9 max.. This display cannot be reset.
The partial distance function counts the mileage in kilometer ormiles up to ‘t9999.9’. This display is reset to ‘t0.0’ by pushing the button (for 2 seconds approximately).
Pushing the button for 2 seconds when total distance is displayed will also reset the partial distance to ‘t0.0’.
Trip and total distance remain stored after the operating voltage is switched off.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.7 Speed Display
Note:
When ignition is switched off, the pointer remains atthe last speed indicated, until the ignition is switchedon again, without starting the engine, the pointer willthen return to the zero position.
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.8 Testing Instruction
Test accessories 1x Power supplyl 1x Test cable No. 2 contained in test cables kit1x Measuring cable X12-019-101-0011x Frequency generator1x Ammeter1x Voltmeter
Connector pin allocation
Pin 2 + 12 V for sensorPin 3 GroundPin 4 + 10V to + 31VPin 6 + 12 V for open collector sensorPin 8 Sensor signal input
Test circuit diagram
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
V
~
A
PIN 4 PIN 3
rd
bk
rd
PIN 4 PIN 3
bk
PIN 2 PIN 6
gn bl
PIN 4 PIN 3
bk
PIN 8
ye
rd
1 2 3 4
5 6 7 8
Technical Product Manual VDO cockpit vision VDO cockpit international
2.8 Testing Instruction
Test method description
Basic setting: 12V to 24V instruments U = 18V ± 2V
Measurement of current consumption
Connect instrument with test cable No. 2 as shown in test circuit diagram I.
Range of values: 12V to 24V instruments I = 52 ± 5.2 mA
Test of outputs pin 2 and pin 6
Connect instrument with test cable No. 2 as shown in test circuit diagram II.
Range of values: 12V to 24V instruments U = 14.5 ± 2 V
Test of distance counter
Connect instrument with test cable No. 2 as shown in test circuit diagram III.
Connect a square wave signal to pin 8 of the connector. The frequency depends on the maximum speed and thepulse/distance ratio. Use the formula given under ‘Pointer position test’, section b, for the accurate calculation ofthe maximum square wave frequency. The amplitude is in the range 1 to 10 V.After connection of the operating voltage the display will show the total or the partial distance. Set the frequencygenerator to 0 Hz, and slowly raise the frequency until the counter starts counting (e.g. at 60 km/h, 1 minute = 1 kilometer).
It is only possible to zero the total odometer reading with the testing software (see chapter 18.2.6).
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
2.8 Testing Instructions
Pointer position test
a) Zero point test
Connect instrument with test cable No.2 as shown in test circuit diagram III.Connect the operating voltage and check pointer deviation. The allowed deviation is ±1 degree of angle.
b) Full scale indication test
Connect instrument with test cable No.2 as shown in test circuit diagram III.
c) Speed indication test
At 40 km/h, 80 km/h and 120 km/h or 80% of full scale if it is lower than 150 km/h.Connect instrument with test cable No. 2 as shown in test circuit diagram III.
Note:
Respect the tolerances per directive 75/443/EEC or your national laws (directives) when testing thespeed indication.
The directive 75/443/EEC says that the following relation must exist between the displayed (per speedometer)and the effective speed (per test fixture):
v1 = displayed speed v2 = effective speed
Examble:Speedometer, full scale 300 km/h, pulse/distance ratio (K) = 6000 pulses/km
The maximum tolerance of this speedometer (at 500 Hz = full scale) is:
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
[v1 – 300 ≤ 300 + 4 km/h] = [v1 – 300 ≤ + 34 km/h]10
f max = speed x pulse/distance (K) [Hz]3600
0 ≤ V1 - V2 ≤ V2+ 4 km/h.
10
f max = speed x pulse/distance ratio (K) [Hz]3600
f max = speed x pulse/distance ratio (K) [Hz]3600
Technical Product Manual VDO cockpit vision VDO cockpit international
2.9 Instruments Survey
VDO cockpit vision (Backlight) dia. 80 mm / dia. 100 mm Part No. 437-015-. . .
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Range Imprint
0 ... 200 km/h km/hdia. 80 mm, 12 - 24 V
12 V illumination001K
0 ... 300 km/h km/hdia. 80 mm, 12 - 24 V
12 V illumination002K
0 ... 140 mph / 220 km/h MPH, km/hdia. 80 mm, 12 - 24 V
12 V illumination, dual scale016C
0 ... 200 km/h km/hdia. 100 mm, 12 - 24 V
12 V illumination007G
0 ... 300 km/h km/hdia. 100 mm, 12 - 24 V
12 V illumination008G
0 ... 220 mph / 360 km/h MPH, km/hdia. 100 mm, 12 - 24 V
12 V illumination, dual scale009G
0 ... 140 mph / 220 km/h MPH, km/hdia. 100 mm, 12 - 24 V
12 V illumination, dual scale017C
DialSpecial feature Part No.
with clamp ring instead of stud bolts and brackets
range stated first is outer range
Technical Product Manual VDO cockpit vision VDO cockpit international
2.9 Instruments Survey
VDO cockpit international (Floodlight) dia. 80 mm Part No. 437-035-. . .
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Range Imprint
0 ... 60 km/h km/hdia. 80 mm, 12 - 24 V
12 V illumination001C001G
0 ... 120 km/h km/hdia. 80 mm, 12 - 24 V
12 V illumination 002C *
002G
0 ... 200 km/h km/hdia. 80 mm, 12 - 24 V
12 V illumination 003C *
003G
0 ... 80 km/h km/hdia. 80 mm, 12 - 24 V
12 V illumination012C
0 ... 50 mph / 80 km/h MPH, km/hdia. 80 mm, 12 - 24 V
12 V illumination, dual scale 013C *
0 ... 85 mph / 135 km/h MPH, km/hdia. 80 mm, 12 - 24 V
12 V illumination, dual scale014C
0 ... 120 mph / 190 km/h MPH, km/hdia. 80 mm, 12 - 24 V
12 V illuminatio, dual scale015C
0 ... 50 km/h / 30 mph km/h, MPHdia. 80 mm, 12 - 24 V
12 V illumination, dual scale017C
DialSpecial feature Part No.
with clamp ring instead of stud bolts and brackets * phase-out
range stated first is outer range
Technical Product Manual VDO cockpit vision VDO cockpit international
2.9 Instruments Survey
VDO cockpit international (Floodlight) dia. 100 mm Part No. 437-035-. . .
VDO cockpit international (Floodlight) dia. 100 mm Part No. 437-055-. . .
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2. Electronic Speedometer (dia. 80 mm/dia. 100 mm)
Range Imprint
0 ... 120 km/h km/hdia. 100 mm, 12 - 24 V12 V illumination
011C
DialSpecial feature Part No.
with profile rubber ring instead of stud bolts and brackets
Range Imprint
0 ... 60 km/h km/hdia.100 mm, 12 - 24 V
12 V illumination 001C *
001G
0 ... 120 km/h km/hdia.100 mm, 12 - 24 V
12 V illumination002C002G
0 ... 50 mph / 80 km/h MPH, km/hdia.100 mm, 12 - 24 V
12 V illumination, dual scale 004C
2 ... 85 mph / 135 km/h MPH, km/hdia.100 mm, 12 - 24 V
12 V illumination, dual scale 005C
0 ... 120 mph / 190 km/h MPH, km/hdia.100 mm, 12 - 24 V
12 V illumination, dual scale 006C
0 ... 80 km/h km/hdia.100 mm, 12 - 24 V
12 V illumination009C
DialSpecial feature Part No.
with clamp ring instead of stud bolts and brackets * phase-out
range stated first is outer range
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Technical Product Manual VDO cockpit vision VDO cockpit international
8.5 Testing Instructions
Test of the movement
Connect the instrument according to the test circuit diagram, using test cable 3.
The indication can be tested with the resistor decade ‘sensor simulator’.
The pointer moves to full scale deflection if the resistor decade is not connected.
The following table shows the resistance values and the permissible indicatio tolerances in angular degrees.
8 - 15TU00-0755-0000002 0600
8. Electric Fuel Level Gauge (dia. 52mm)(Fuel Level Sensor, Lever-Type)
Indication 0 1/4 1/2 3/4 1/1
Resistance (Ω) 3 45 85 138 180
Deflection (°∠) 0 17.2 41.2 73.8 88.8
Tolerance (°∠)+ 3.6
- 3.6± 3.6 ± 3.6 ± 3.6
+ 3.6- 3.6
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Technical Product Manual VDO cockpit vision VDO cockpit international
Contents Page
9.1 General informations 9 - 2
9.2 Technical data 9 - 4
9.3 Tubular type sensors 9 - 6
9.4 Wiring diagram 9 - 8
9.5 Adjustment 9 - 9
9.6 Testing instructions 9 -10
9.7 Instruments survey 9 -12
Installation instructions
999-161-020: VDO cockpit vision999-161-018: VDO cockpit international
See file ‘Installation Instructions (MA)’.
9 - 1TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Technical Product Manual VDO cockpit vision VDO cockpit international
9.1 General Informations
The electric fuel level gauge has been designed for land-bound vehicles or stationary systems only (exception: motorcycles).
The instrument has an analog tank fuel level display graduated in fuel levels.Tubular type sensors of various types can be used as sensors.
The instrument is adjusted by a potentiometer on the side of the instrument housing (see chapter 9.5).
The lamp socket is clipped in.To replace the light bulb, carefully, with the thumb,push the lamp holder out to the side.
9 - 2TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Technical Product Manual VDO cockpit vision VDO cockpit international
9.1 General Informations
Designation of functionMovement: System Ke (90°)(Turning magnet movement for ratio indication, maximum pointer travel 90°)
The fuel reserve indicator applies the resistance measurement principle. A sensor (tubular type) in the liquid at themeasuring point converts the liquid reserveto a corresponding resistance value. A turning magnet ratio measuring movement measures this resistance value.
If comprises three stationary coils wound at90° against each other, and a rotating permanent magnet disk in these coils. The coils are connected to determine a ratio, so that the instrument is insensitive toon-board voltage fluctuations. This meansthat the pointer travel is only determined bythe magnitude of the current flowingthrough the measuring system.
A magnetic shield prevents effects of external magnetic fields, indication errorsdue to temperature changes are correctedby a compensating resistor. A dropping resistor is used to adapt themeasuring movement to higher operatingvoltages (e. g. 24V).
9 - 3TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Dial
Compensationresistor
S–+
Magneticshield
Magnet(turning)
Coil(stationary)
Droppingresistor
Pointer
Technical Product Manual VDO cockpit vision VDO cockpit international
9.2 Technical Data
9 - 4TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
VDO cockpit vision
dia. 52 mm
Operating voltage: 11 ... 16 V or 21.5 ... 30 VMovement: System Ke (90°)Current consumption: 96 mA (without illumination)Operating temp.: – 30°C ... + 85°C Storage temperature: – 40°C ... + 90°CIlluminanation: 1 light bulb 14 V, 3.4 W or 24 V, 3 W,
2 coloured caps, green and red (only at 12 V)
Protection: IP64 DIN 40050 from the frontreverse-polarity protection
Vibration resistance: max. 1g eff., 25 ... 2000 Hz,duration 8 h, f: 1 octave/min.
Nominal position: NL 0 to NL 90, DIN 16257
Thread for clamp ring0.5 ... 8mmClamping width
12 ... 23mmClamping width
0.5 ... 12mmClamping width
Mounting hole: dia. 53mm
10.5mm
49mm
34mm
5mm
72.5mm max.
65.9mm 61.1mm
38.5mm
10.5mm
12.8mm
43mm55.6mm
44.3mm
dia.
52m
m
dia.
59m
m
dia.
58m
m
15m
m
13.5
mm
19.7
mm
4mm
11m
m
Pin assignment:Pin +: + 12 V or + 24 V
terminal 15Pin –: Ground, terminal 31Pin S: Sensor
Backlight
Sensor: tubular type sensor(not included)
Potentiometerempty: 60Ω ... 90Ω sensor resistor
Technical Product Manual VDO cockpit vision VDO cockpit international
9.2 Technical Data
9 - 5TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
VDO cockpit international
Floodlightdia. 52 mm
Sensor: tubular type(not included)
Potentiometerempty: 60Ω ... 90Ω sensor resistor
Operating voltage: 11 ... 16 V or 21.5 ... 30 VMovement: System Ke (90°)Current consumption: 96 mA (without illumination)Operating temp.: – 30°C ... + 85°C Storage temperature: – 40°C ... + 90°CIllumination: 1 light bulb
14 V, 3.4 W oder 24 V, 3 WProtection: IP64 DIN 40050 from the front
reverse-polarity protectionVibration resistance: max. 1g eff., 25 ... 2000 Hz,
duration 8 h, f: 1 octave/min.Nominal position: NL 0 to NL 90, DIN 16257
0.5 ... 8mm Clamping width
Mounting hole: dia. 53mm
18mm
5mm
72.5mm max.
64mm61.1mm
38.5mm
10.5mm39mm
49mm12.8mmdia. 1.5mm
55.6mm
44.3mm
Ø 5
2
15m
m
14m
m
19.7
mm
4mm
11m
m
Pin assignment:Pin +: + 12 V or + 24 V
terminal 15Pin –: Ground, terminal 31Pin S: Sensor
Technical Product Manual VDO cockpit vision VDO cockpit international
9.3 Tubular Type Fuel Level Sensors
The tubular type fuel level sensor needed to operate the instrument is not included with the instrument.
Tubular type fuel level sensors with flange, hole circle dia. 54mm or 80mm, or special flange (see data sheets forsensors) can be used.
The sensor is installed in a mounting hole made in the tank ata good position for fuel measurement, or on a mounting flange provided by the tank manufacturer, or in an existingmounting hole.
Tubular type fuel level sensor with flange,hole circle dia. 54 mm
This metal sensor (6 V to 24 V, negative earth) is availablein different lengths.
Accessories:screw-fixation tank flange with sealing and mounting partsorweld-type tank flange,sealing,mounting parts.
Tubular type fuel level sensor with flange,hole circle dia. 80 mm
This metal sensor (6 V to 24 V, negative earth or insulatedearth) is available in different lengths.
Accessories:weld-type tank flange,sealings,mounting parts.
Tubular type fuel level sensor with special flange
This metal sensor (6 V to 24 V, negative earth or insulatedearth) with special flange (bayonet flange, thread flange orspecial type flange) is available in different lengths.
Prior to installation remove the adhesive tape on thedip tube and the float retaining pin.
9 - 6TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Ø 54 mm
Flanschlochkreis -
Ø 80 mm
Technical Product Manual VDO cockpit vision VDO cockpit international
9.3 Tubular Type Fuel Level Sensors
Installation informations for tubular type sensor (flange hole circle dia. 54 mm)with a tank flange for screw fixation
If an installation opening must be made, the tank must be completely drained first. Fill the fuel into an approved container.Comply with the safety instructions of the automobile manufacturer for any work performed under the automobile.
Risk of explosion exists due to presence of residual gases in the tank!Make sure that the tank is aired sufficiently (approx. 10 minutes).
Make a preliminary hole in the installation opening using a drill and then finish the holeusing a compass saw or piercing saw. Comply with the safety instructions of the tool manufacturer. Clean the tank of residue from the drilling or sawing work.
9 - 7TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
dia. 59 mm
1 2
3 4
long screw
with slit must be inserted first
Order No.N05-801-434
18 mm
Technical Product Manual VDO cockpit vision VDO cockpit international
9.4 Wiring Diagram
9 - 8TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
58
30
15 G (S)Tubular type sensor
Technical Product Manual VDO cockpit vision VDO cockpit international
9.5 Adjustment
Indicating instrument and sensor must be adjust as a matched pair (in the sensor resistor range from 60Ω to 90Ω).
Make adjustment with empty tank.
Adjust indicating instrument by potentiometer on the side of the instrument housing to set the pointer to zero.Use an insulated screwdriver.
9 - 9TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Technical Product Manual VDO cockpit vision VDO cockpit international
9.6 Testing Instructions
Test accessories 1x power supply 1x test cable No. 3 contained in test cables kit1x measuring cable X12-019-101-0011x resistor decade
Pin allocationPin + + 12V or + 24VPin – GroundPin S Sensor signal input
Test circuit diagram
Test metho description
Basic settings: 12 V instruments 14 V24 V instruments 28 V
Start the pointer position test with the lowest resistance value!
9 - 10TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
PIN + PIN –
rd bk
Resistor decade
PIN S
ye
+ S–
9.6 Testing Instructions
Test of the movement
Connect the instrument according to the test circuit diagram, using test cable 3.
The indication can be tested with the resistor decade ‘sensor simulator’.
The following table shows the resistance values and the permissible indication tolerances in angular degrees.
Technical Product Manual VDO cockpit vision VDO cockpit international
9 - 11TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Indication 0 ¼ ½ ¾ 1/1
Resistance (Ω) 60 ... 90 0.5
Deflection (° ) 0 24 48 67 87.5
Tolerance (° )+ 3.6
– 3.6+ 3.6– 3.6
9.7 Instrument Survey
VDO cockpit vision (Backlight) dia. 52 mm Part No. 301-010-. . .
Part No. 301-020-. . .
VDO cockpit international (Floodlight) dia. 52 mm Part No. 301-030-. . .
Part No. 301-040-. . .
Technical Product Manual VDO cockpit vision VDO cockpit international
9 - 12TU00-0755-0000002 0704
9. Electric Fuel Level Gauge (dia. 52 mm)(Fuel Level Sensor, Tubular Type)
Range Imprint
0 ... 1/1 0 - 1/2 - 1/1adjustable, clamp ring
tubular type 12 V001K
0 ... 1/1 0 - 1/2 - 1/1adjustable, stud bolts
tubular type 12 V007K
DialSpecial feature Part No.
Range Imprint
0 ... 1/1 0 - 1/2 - 1/1adjustable, clamp ring, 24 V
tubular type, w ithout colour caps 002C
DialSpecial feature Part No.
Range Imprint
0 ... 1/1 0 - 1/2 - 1/1adjustable
tubular type 12 V002C002G
DialSpecial feature Part No.
Range Imprint
0 ... 1/1 0 - 1/2 - 1/1adjustable
tubular type 24 V002C002G
DialSpecial feature Part No.
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Technical Product Manual VDO cockpit vision VDO cockpit international
Contents Page
12.1 General information 12 - 2
12.2 Technical data 12 - 3
12.3 Wiring diagram 12 - 6
12.4 Setting 12 - 7
12.5 Instruments survey 12 - 8
Installation instructions (old generation)
999-161-021: VDO cockpit vision999-161-022: VDO cockpit international
See file ‘Installation Instructions (MA)’.
12 - 1TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
12.1 General Informations
The electric clock has been designed for land-bound vehicles or stationary systems only (with the exception of motorcycles).
The instrument has an analog display (hours and minutes hands).
Designation of function (Quartz crystal movement)
The electronic circuit with quartz, stepping motor and reduction gears is the main component of the quartzclock.
A circuit board carries the quartz, the integrated circuit and the other electronic components. The time is determined in an electronic circuit by high-frequency oscillation of a quartz crystal. This sustainedoscillation(4.19 MHz) is optained by application of an alternating voltage, and stabilizes the oscillator circuit. The high oscillating frequency thus stabilized by the quartz cryystal is adjusted, and is stepped down to the 0.5 Hz frequency needed for the stepping motor. The stepping motor has a rotor driven by current pulses of alternating polarity. The rotor steps are transmitted tothe reduction gears, thereby driving the minutes and hours hands.
Illumination
– New generation:The instrument is illuminate by a light bulb on the circuit board.
– Old generation:The instrument is illuminate by a light bulb, which is plug in a lamp socket.
The lamp socket is clipped in. To replace the lamp bulb, carefully, with thethumb, push the lamp holder out to the side.
12 - 2TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
Technical Product Manual VDO cockpit vision VDO cockpit international
12.2 Technical Data
12 - 3TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
VDO cockpit vision
New generation
Mounting hole: dia. 53mm
Pin assignment:Pin +: + 12 V or + 24 V
(terminal 30)Pin –: Ground, (term. 31)Pin Kl. 58: Illumination, (term. 58)
VDO cockpit international
Operating voltage: 9V to 16V or 18V to 28V
Current consumption at 13,5V: < 10mA at room temperature
Current consumption at 26V: < 23mA at room temperature
Operating temperature: – 40°C to + 85°CStorage temperature: – 40°C to + 90°C
Vibration resistance (acc. to IEC 60068 part 2-6):2g, 25 Hz to 500 Hz, 24h x, y, z
Physical shock (acc. to IEC 60068 part 2-27):100g, 6ms, 2times x, y, z
Accuracy: ± 5s per day at room temperature
Protection: IP40 DIN 40050 from the front
CE-approved, KBA-approval
Connections: blade terminals 6.3 x 0.8mm acc. to DIN 46244 (reverse-polarity protection)
Illuminated (white)
Thread for clamp ring
Sealing ring
Clamping widthClamp ring
7.4 ± 0.2mm 51.7 ± 1mm 57.6 ± 0.2mm
2,5 ± 0,3mm
39.9 ± 0.5mm
34mm0.5 ... 20mm
dia.
52
± 0
.3m
m
dia.
58m
m
dia.
59m
m
Technical Product Manual VDO cockpit vision VDO cockpit international
12.2 Technical Data
12 - 4TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
VDO cockpit visionRated voltage: 12 V or 24 VCurrent consumption: < 3.1 mA (at 12 V)Operating temperature: – 40°C . . . + 80°C Illumination: 1 light bulb 12 V, 2 W or 24 V, 2 W,
2 colour caps, green and redProtection: IP40 DIN 40050 from the frontRunning precision: < = 1 sec / 24 h at + 23°C ± 3 °C
Clamping width 0.5 ... 8mmThread for clamp ring(clamping width 0.5 ... 12mm or 12 ... 23mm)
Mounting hole: dia. 53mm
53.2mm2.5mm
79mm max.5mm
14mm
59mm
M6
M636mm
51.8
mm
55.6
mm
Pin assignment:Pin +: + 12 V or + 24 V
terminal 30Pin –: Ground, terminal 31
Backlight
Old generation
Technical Product Manual VDO cockpit vision VDO cockpit international
12.2 Technical Data
12 - 5TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
Rated voltage: 12 V or 24 VCurrent consumption: < 3.1 mA (at 12 V)Operating temperature: – 40°C ... + 80°C Illumination: 1 light bulb 12 V, 2 W or 24 V, 2 WProtection: IP40 DIN 40050 from the frontRunning precision: < = 1 sec / 24 h at + 23°C ± 3 °C
0.5 ... 8mm Clamping width
Thread for clamp ring(clamping width 0.5 ... 12mm or 12 ... 23mm)
Mounting hole: dia. 53mm
53.2mm
2.5mm
79mm max.5mm
14mm
59mm
M6
M636mm
51.8
mm
55mm
Pin assignment:Pin +: + 12 V or + 24 V
terminal 30Pin –: Ground, terminal 31
Old generation
VDO cockpit international
Floodlight
Technical Product Manual VDO cockpit vision VDO cockpit international
12.3 Wiring Diagram
12 - 6TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
5830
5830
New generation Old generation
Technical Product Manual VDO cockpit vision VDO cockpit international
12.4 Setting
New generation:
The clock can be set by pressing two buttons:the left button moves the pointer counterclockwise,the right button moves the pointer clockwise.
The pointer moves in minutes by shortly pressing one button.If the button is being pressed longer than one second the po-inter moves in minutes for 5 seconds and then continues at ahigher speed.
If the pointer has moved 360 angular degrees, it stops short-ly and then moves at higher speed. This function is usefulwhen setting summer and winter time.
Setting is finished as soon as the button is released.
Old generation:
The electric clock is set with a rotating button in the lenscenter.
Push the button and turn (any direction).
12 - 7TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
ccw cw
Technical Product Manual VDO cockpit vision VDO cockpit international
12.5 Instruments Survey
– New generation:
VDO cockpit vision
VDO cockpit international
– Old generation (phaseout):
VDO cockpit vision (Durchlicht)
VDO cockpit international (Auflicht)
12 - 8TU00-0755-0000002 0704
12. Electric Clock (dia. 52 mm)
Dial
Imprint
3, 6, 9, 12VDO
12 Vwhite illumination
370-214-031-002K
3, 6, 9, 12VDO
24 Vwhite illumination
370-214-031-004K
Special feature Part No.
Dial
Imprint
3, 6, 9, 12VDO
12 V 370-012-001K
3, 6, 9, 12VDO
24 V 370-022-001C
Special feature Part No.
Dial
Imprint
3, 6, 9, 12VDO
12 V 370-032-001G
Ground: white 3, 6, 9, 12Imprint black VDO
12 Vred illumination
370-032-003G
3, 6, 9, 12VDO
24 V 370-032-004G
Special feature Part No.
Dial
Imprint
3, 6, 9, 12VDO
12 V 370-214-031-001G
3, 6, 9, 12VDO
24 V 370-214-031-003G
Special feature Part No.
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Technical Product Manual VDO cockpit vision VDO cockpit international
Contents Page
Mounting brackets, clamp rings 18 - 2
Illuminations, colour caps 18 - 3
Wiring kit, three-way socket 18 - 4
Female connector housing, blocking diode 18 - 5
Dropping resistor 24 V, reducing ring 18 - 6
18 - 1TU00-0755-0000002 0804
18. Spare Parts And Accessories
Technical Product Manual VDO cockpit vision VDO cockpit international
18 - 2TU00-0755-0000002 0804
18. Spare Parts And Accessories (in bag)
Part No.
2x bracket
2x hex screw (M4 x 45 ISO 4017)
2x hex nut (M4 ISO 4032)
2x nut (M4)
consisting of
800-005-001G
Clamp Rings
Part No.
1x clamp ring, dia. 52 mm 800-005-015G
1x clamp ring, dia. 80 mm 800-005-005G
1x clamp ring, dia. 100 mm 800-005-007 G
consisting of
Mounting Brackets
for instruments, dia. 80 mmm / dia. 100 mm andfor tachometers, ammeters (150 Amp.), pyrometers and outside temperature gauges, dia. 52 mm
for instruments, dia. 52 mm / dia. 80 mm / dia. 100 mm
Technical Product Manual VDO cockpit vision VDO cockpit international
18 - 3TU00-0755-0000002 0804
18. Spare Parts And Accessories (in bag)
Illumination
Part No.
2x lamp holder with light bulb 12 V 2 W 800-005-002G
2x lamp holder with light bulb 24 V 2 W 800-005-003G
consisting of
Colour Caps (VDO cockpit vision)
Part No.
2x colour cap, red 800-005-004G
2x colour cap, green
consisting of
red and green for thin light bulb
Part No.
1x colour caps, red 800-005-014G
1x colour caps, green
consisting of
Lamp holder for push-in, thin light bulb for tachometers, ammeters (150 Amp.), pyrometers and outside temperature gauges, dia. 52 mm
Part No.
1x lamp holder with light bulb 12 V 1,2 W 800-005-019G
consisting of
Illumination
Lamp holder for clip-in, thick light bulb
red and green for thick light bulb
Colour Caps (VDO cockpit vision)
Technical Product Manual VDO cockpit vision VDO cockpit international
18 - 4TU00-0755-0000002 0804
18. Spare Parts And Accessories (in bag)
Wiring Kit
Part No.
6x spade connector X11-000-005-037
4x plug distributor
4x connecting eye
2x open tongue terminal
2x spade connector, angled
1x cable, green (0.75 mm2) 3000 mm
1x cable, red (0.75 mm2) 1500 mm
1x cable, grey-red (0.75 mm2) 1500 mm
1x cable, brown (0.75 mm2) 1500 mm
1x insulating tube, black, 200 mm
consisting for
Three-way Socket For Tab Terminal
Part No.
100x female connector housing, three-way, grey
consisting of
999-115-015
(not for ammeters)
for pressure gauges, temperature gauges, fuel level gaugesand voltmeters
Technical Product Manual VDO cockpit vision VDO cockpit international
18 - 5TU00-0755-0000002 0804
18. Spare Parts And Accessories (in bag)
Female Connector Housing, Two-wayfor lamp holder with thick light bulb
Female Connector Housing, Eight-wayfor speedometers and tachometers, dia. 80 mm / dia. 100 mm
Part No.
100x female connector housing, two-way, light grey 999-115-150
consisting of
Spade Connector 6.3 x 0.8 mmfor all female connector housings
Part No.
100x female connector housing, eight-way, colourless 999-115-016
consisting of
Part No.
100x spade connector with snap-in hooks X11-000-002-021
consisting of
Blocking Diodefor tachometers(see SI No. 402 001)
Part No.
1x blocking diode X11-397-109-134
consisting of
Technical Product Manual VDO cockpit vision VDO cockpit international
18 - 6TU00-0755-0000002 0804
18. Spare Parts And Accessories (in bag)
Part No.
1x dropping resistor (24 V) 800-005-011G
1x light bulb (24 V 1.2 W)
consisting of
Dropping Resistor 24 V Kit for VDO cockpit visionfor tachometers, dia. 52 mm and outside temperature gauges, dia. 52 mm
Part No.
1x dropping resistor (24 V) 800-005-011G
1x light bulb (24 V 2 W)
consisting of
Dropping Resistor 24 V Kit for VDO cockpit internationalfor tachometers, dia. 52 mm, ammeters (150 Amp.), dia. 52 mm, pyrometers, dia. 52 mm and outside temperature gauges, dia. 52 mm
Reducing Ringfrom dia. 60 mm to dia. 52 mm
Part No.
1x reducing ring, black 14-067-014-5162
consisting of
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Technical Product Manual VDO cockpit vision VDO cockpit international
CV - 1TU00-0755-0000002 0704
Change View
Date Chapter-Page Comment
0200 —New issue,supersedes Technical Product Manual VDO Instruments chapter A Round VDO Instruments chapter B Confectioning of Round VDO Instruments (TU00-0777-0000002)
generalInstallation Instruction:removed: will follow
15 - 4 Protection: IP64 was IP40
14 - 5, - 6 removed: temperature sensor, insulated return
5 - 5, 14 - 5 Light bulb: 2W was 1.2 W, dropping resistor: 2W was 1.2 W
5 - 8, 14 - 7 new: dropping resistor VDO cockpit international
18 - 6 new: dropping resistors
15 - 4 500 Hz was 2000 Hz
3 - 10, 5 - 9, 5 - 10
new: 5 cylinders, text coding table
13 - 1 to 13 - 7 new: 331-810-012-....
19 complete new
17 - 15, 17 - 17 Pos. 16: dia. 100mm 999-071-003 was 999-075-003
17 - 22, 17 - 24, 17 - 26
Pos. 15: dia. 100mm 999-071-003 was 999-075-003
7-12 new: table 60 to 200°C
2-4 to 2-7,3-4 to 3-7,4-4 to 4-5
new: EMC test: according to EN 13309 and ISO 13766
0102 12 and 13 new: new generation (illustrations and text)
13-4 new: 18V to 28V, Pin KL 58
13-7 331-810-012-004B was -004, -007B was -007
0902 5-16 new: 029C: with clamp ring, 029G: with stud bolt
0503 2-9 new: pin allocation hall sensor
9-11 Deflection (° ) 24, 48, 67 was 22, 44, 66
12-8 Part No. -031- was -021-0704
0502
0801
0600
0101
0301
0601