Technical Manual 450B V1.10 2007 · ELECTROSTATIC DISCHARGE (ESD) occurs when the electrostatic...

Edition: V1.10 / 2007

Technical Manual

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Index

1 Foreword1.1 Target 21.2 Technical Training 21.3 Technical Manual 21.4 Training DVD 31.5 Conclusion 3

2 Elementary2.1 Health & Safety 22.2 ESD 2

3 Technical data3.1 Machine Range 23.2 Technical Information 23.3 Accessories & Additional Parts 5

4 Technical procedures4.1 Required material 24.2 Important information 34.3 Subassemblies 44.4 Electronical 134.5 Schematics 14

5 Software & Parameter5.1 Configuration Software 25.2 ConfigBox (450/ 750/ 1250) 7

6 Troubleshooting6.1 No water flow 26.2 Machine does not switch on 26.3 Batteries do not get charged 46.4 Vacuum motor does not switch on 46.5 Brush motor does not switch on 5

7 Evaluation of machine condition7.1 Customer Data 27.2 Machine Data 27.3 Checks 27.4 Outcome 4

8 Recommended spare parts8.1 General 2

31. May 2007 Revision: V1.10Copyright © 2007, JohnsonDiversey, Inc.

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8.2 Spare Parts 2

9 Additional information9.1 Available GTS Newsletter/ Instructions 2

10 Revision

11 Appendix

12 Notes


Technical Manual

1 Foreword


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1 Foreword

1.1 Target

To serve our customers faster and more efficient it is important to achieve a general standard of technical knowhow with our partners in the market.

Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training, a Technical Manual and Training DVD.

These three tools will be produced for each newly launched machine with a certain complexity. The Technical Manual will be available as PDF. The Technical Training documentation will be distributed after having attended a technical training, and the Technical Manual can be downloaded from e-spares. The DVD can be orderd at your GTS contact.

1.2 Technical Training

The Technical Training is addressed as reference book for the technical training ses-sions and will be distributed to the floor care responsible and/or to the technical train-ing responsible after attending a training session provided by GTS (Max. 2 persons per country).

The intension is, that a technical trainer after this session, is able to perform technical training for their local technical staff and in this way to transfer the knowledge to all service technicans.

The Technical Training is not intended as manual for the service technicians and will be distributed only to the training responsible of each country.

1.3 Technical Manual

The Technical Manual is addressed to the service technicians and should be translated and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and essential for the daily business. The Technical Manual can be downloaded from e-spares/documents and bases on the matters of the Technical Training.

31. May 2007 Revision: V1.10 1-2Copyright © 2007, JohnsonDiversey, Inc.


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1.4 Training DVD

As supplement to the Technical Training and the Technical Manual we also produced a Training DVD which can be ordered at GTS.

The Training DVD is intended as refresh and self-study tool and can also be used as medium for the technical training sessions.

1.5 Conclusion

We are convinced that the new Technical Training concept together with the Technical Manual and the DVD are powerful tools which will help our service organisations to achieve a higher level of repairs and customer satisfaction.

If you have any comments or questions do not hesitate to contact your country re-sponsible.

Sincerely yours

GTS Team


Technical Manual

2 Elementary



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2 Elementary

2.1 Health & Safety

Scrubber dryers may be powered by mains electricity or batteries. There are risks as-sociated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition.

All work, implemented on such machines should only be performed by trained per-sonnel in accordance with local regulations.

Before working on such a machine, isolate it from any electrical source and lock out / tagout.

Always wear the required Personal Protective Equipment (including gloves and gog-gles that must be worn when potentially exposed to any hazardous material and when carrying out hazardous work tasks).

Note that parts may be contaminated with chemical product. If possible flush hoses out with fresh water prior to carrying out any maintenance. For information on chem-ical products that are used in this machine, please carefully read the product label and Material Safety Data Sheet (MSDS).

Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is emtied into an approved drain. Avoid pollution.

2.2 ESD

STATIC ELECTRICITY is electricity at rest or the accumulation of electric charge, as opposed to an electric current which is the movement of electricity. The flow or move-ment of people and/or materials in and through the environment causes separation and therefore static electricity. A familiar example of static electricity is when a per-son walks across a carpeted floor. Static electricity/electrostatic charge is generated simply by the contact and separation of the soles of that individual's shoes from the carpeted floor

ELECTROSTATIC DISCHARGE (ESD) occurs when the electrostatic charge is trans-ferred from a material that carries the charge to an electrostatic sensitive device. In the example above, this electrostatic discharge is the "shock" felt after walking across the carpeted floor and then touching a door knob. It is this electrostatic discharge, which comes in varying degrees, that can be most damaging to electrical devices and



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other industrial, commercial, and consumer products

Static electricity, a natural phenomenon, and consequently electrostatic discharge are the primary causes of a myriad of problems affecting industry, business and per-sonal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components or jamming of machinery.

Almost any material can generate static electricity. The ability to store or dissipate the charge depends on the type of material. Static can damage devices, which can result in immediate product failure to operate. In contrast, static damage can go undetected for a period of time and the results are product failure once the product is in service. Electrostatic fields are associated with charged objects. The degree of severity of ESD events is contingent upon the type of discharge which occurs. The three most common ESD charge transfers are:

• from an external object to the device • from a device to another object • resulting from electrostatic fields

Please do not store electronics without ESD Bags at any time


Technical Manual

3 Technical data



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3 Technical Data

3.1 Machine Range

3.2 Technical Information

3.2.1 Machine Profile

3.2.2 Technical Data

SKU Description Rating plate

7513902 swingo 450 B B-model Co450 24Vdc

7513903 swingo 450 B BMS EURO Co450 BMS 24Vdc

7513904 swingo 450 B BMS UK Co450 BMS 24Vdc

Table 1: Machine range

Pos. Value

Theoretical performance (m²/h) 1290

Practical performance (m²/h) 645

Working width (mm) 430

Cleaning tool type (-drive) brush / pad

Squeegee width (mm) 680

Solution tank nominal (l) 20

Recovery tank nominal (l) 20

Table 2: Machine profile

Pos. Value

Noise level (dB(A)) < 70

Nominal consumption (W) 900

Voltage / Frequency (V) 24

Table 3: Technical Data



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3.2.3 Dimensions and weights

Battery capacity (maintenance-free) (Ah)/C5 -50

Battery autonomy (max.) (h) 1.5

Max. working speed km/h 3

Internal charger BMS models

Protection grade IP IPX3

Protection -

Protection class charger II

Approvals SEV/ TUV / OVE

Vibration (m/s2) 0.25

Pos. Value

Dimensions (handle in working position) L/W/H (mm) 1340/480/920

Dimensions (handle in parking position) L/W/H (mm) 1050/480/980

Dimensions (shipping position without clean water tank assy)

L/W/H (mm) 1050/480/785

Battery compartement L/W/H (mm) 275/354/204

Weight, ready to use (kg) 123

Weight, ready for shipping (kg) 62

Max. floor pressure (N/mm2) 0.86

Turn radius (mm) 1050

Wheel diameter (mm) 200

Castor diameter (mm) 100

Table 4: Dimensions and weights

Pos. Value

Table 3: Technical Data



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3.2.4 Charger (only BMS version & traktionblock gel bat-teries)



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3.2.5 Brush System
3.2.6 Scution Power

3.3 Accessories & Additional Parts

Pos. Value

Typ (C27-324-6-II) 24V - 6A

Primary 230 VAC 50/60 Hz

Secondary 6 A at 27.8 V

Fuse T 2.5 A

Protection type IP 20 T 40

Power (W/ VA) 200/ 300

Approval CE

Cable length / BMS cable (m) - / 2.5

Table 5: Charger

Pos. Value

Brush diameter (mm) 430

Brush motor (W) 750

Brush speed (rpm) 170

Brush pressure (kg) 30

Magnetic valve (W) 7

Table 6: Brush System

Pos. Value

Vacuum motor (W) 400

Max. air flow (l/s) 24

Max. vacuum (kPa) 9.3

Table 7: Suction Power



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3.3.1 Accessories

3.3.2 Options

SKU Draft No. Article

7510829 - Pad drive harpoon grip 430 mm

8504750 - Scrubbing brush standard 430 mm

8504800 - Scrubbing brush washed concrete 430 mm

8504780 - Scrubbing brush abrasive

Table 8: Accessories

SKU Draft No. Article

4122527 17605-71 PU Castor Wheel 100

4124749 17450-31 External hours counter for battery models

4124754 17606-03 External hours counter for mains models

Table 9: Additional Parts


Technical Manual

4 Technical procedures



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4 Technical procedures

4.1 Required material

4.1.1 Material

• Cable tie 200 mm 4023260• Fuse 315 mA 4122605• Fuse 75 A 4122607• Fuse 10 A 4075130• Self locking nut M6 4092870• Self locking nut M8 4007200• Lubricant Klüber Staburag NBU12 4122512• Lubricant Synsetral 53B P Kg 4039680• Lubricant OKS 420 4056460• Lubricat Special 230gr 4118240• Sealing Compound Omnivisc 4099600

The listings above are not exhaustive.



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4.2 Important information

4.2.1 General

4.2.1.1 Part reference

Explicid mentioned parts are defined by references corresponing to the partslist on e-spares.

E.g. Tank axle (02/118) corresponds to the partslist on e-spares, subassembly 2, Position 118.

4.2.1.2 Expendable parts

If you have to remove cable ties make sure that all are correctly positioned when reassembling the machine

If you have to remove self locking nuts, you should substitute them by new ones



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4.3 Subassemblies

4.3.1 Handle (01)

Picture 1: Handle open

• Unscrew the cover (01/112)

Carefully separate the cover from the handle to prevent cable damages

• Carefully disconnect the cables from the electronic board (01/116)

Reassembly

Follow the steps in reverse order

Tighten the power cable with a torque of 6 Nm to the cooler

Refer to picture: Power cable electronics

Take care that you position the cable from the control label (01/110) with the sticker outwards



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Picture 2: Power cable electronics

4.3.1.1 Removing handle from the tank

• Remove screws (01/130)• Remove the cover disks (01/131)• Remove the handle

Reassembly


The screws (01/130) have to be tighten with a torque of 15 Nm

Pay attention that the holes of the toothed wheel, sustaining disc and cover disk are in line before you place the handle

The middle hole of the toothed wheel has to be positioned according to the description in chapter: Remove toothed wheel

4.3.1.2 Replacing electronics

ESD - Electrostatic Discharge

• Unscrew the electronic board (01/116)



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Reassembly


Fix the charger communication cable and the limit switch cable with sealing compound omnivisc (01/141)

Refer to listing: Material

4.3.1.3 Removing handle bowl

• The electronic board has to be removed (one of the 21 screws is located behind the electronic board)

• Remove the protection foil covering the one screw• Unscrew the 21 handle bowl screws (01/101)• Take apart the front handle bowl (01/106)

Reassembly


Pay attention to the correct position of the micro switch cables

4.3.1.4 Replacing bowden cable

• Loosen the nut fixing the bowden cable to the articulation (01/119)

• Remove the spring and bowden cable from the handle position lock (01/124)

Reassembly


Adjustment

The spring is part of the bowden cable unit

Preadjust the tension of the bowden cable by positioning the nut at 8.5 mm

Afterwards adjust the bowden cable that it is not tensioned and the disengaging lever has no play

Refer to picture: Bowden cable

By increasing the distance between nut and bowden holder the movement of the disengaging lever becomes harder

By reducing the distance between nut and bowden holder the movement of the disengaging lever becomes softer



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Picture 3: Bowden cable

4.3.1.5 Replacing toothed wheel

• Remove the sustaining discs (01/129)• Pull the toothed wheel out of the articulation

Reassembly


Service

Lubricate the toothed wheel and articulation with: Klüber Staburag

Refer to Material listing

Check the condition of the O-rings

The middle hole of the toothed wheel has to be in upper position while the part with less teeth has to be in driving direction

Refer to picture: Toothed wheel position



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Picture 4: Toothed wheel position

4.3.1.6 Replacing handle position lock

Service

Lubricate the position lock and articulation with: Klüber Staburag

Refer to Material listin

4.3.2 Brush drive unit (07)

Adjustment

Default setting: Eccentric disc (05/116): Position 4 Eccentric shaft (05/110): Position 6



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Picture 5: Default setting eccentric shaft

Do not use the locking lever (05/116) to tighten the eccentric shaft (05/110)

Connect the wires of the brush motor and the cable strand on the connection block, matching the colours

Position the hose and fix with a cable tie

Refer to picture: Brush unit hose position

Picture 6: Brush unit hose position



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4.3.2.1 Replacing belt (07/123)

• Remove cover (07/129)• Remove the belt tensioning roller (07/120)• Remove the brush coupling (07/135)• Remove one screw (07/125) and loosen the others two• Move the axle over the positioner• Remove belt

Refer to picture: Remove belt

Picture 7: Remove belt

1 Belt tensioning roller2 Remove screw3 Loosen the screw4 Loosen the screw5 Move axle over the positioner6 Remove belt

Reassembly


Take care that the teeth of the belt are positioned inwardly

Service

Lubricate the bearing of the belt tensioning roller, the axle and the bearing of the pulley and the ball bearing with: Synsetral

Lubricate the holes for the brush housing screws with: Klüber Staburag


4.3.3 Squeegee mechanism (04)



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4.3.3.1 Replacing complete squeegee mechanism

The screw (06/101) has to be tightened with a torque of 70 Nm

Service

Lubricate the bearing plate, the squeegee mechanism support and the hexagon screw with: OKS 427

Lubricate the axle (04/130) and the adjusting nut of the squeegee bracket with: Synsetral


4.3.4 Tool lowering unit (05) & Chassis (06)

4.3.4.1 Replacing cradles, foot lever & axle

Adjustment

The limit switch has to switch when the foot lever passes the centre of the LH side of the foot lowering gate

Refer to picture: switching point



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Picture 8: Switching point

Position the axle (06/136) in the correct position.

Refer to picture: Position axle

Picture 9: Position axle



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4.4 Electronical

4.4.1 Electronic board & connections

Picture 10: Electronic print connections

1 Magnetic valve2 GND (negative)3 Fuse 315 mA T4 ConfigBox/ Software5 Hours counter (optional)6 SW update (only at manufacturer)7 Micro switch8 Charger communication9 Control label10 Power 24V (batteries)11 Vacuum motor out (positive)12 Brush motor out (positive)



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4.5 Schematics

4.5.1 Electrical schematic (09)

Picture 11: Electrical schematic



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4.5.2 Battery connection (10)

Picture 12: Battery connection

4.5.3 Water & air flow

4.5.3.1 Water flow clear water

Picture 13: Waterflow clear water

1 Clear water tank2 Water regulation set3 Clear water filter4 Magnetic valve5 Angle nipple6 Brush



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Picture 14: Waterflow dirty water

4.5.3.2 Water flow dirty water

1 Squeegee2 Tank cover assy3 Recovery tank

4.5.3.3 Air flow

A. Recovery tankB. Tank cover assyC. Vacuum motor


Technical Manual

5 Software & Parameter



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5 Software & Parameter

5.1 Configuration Software

5.1.1 How to readout data

The software is needed to read out data or to change/adjust certain parameters

(It runs on electronics V2.0 or higher, default values on CD are according V2.4)

5.1.2 Requirements

• TASKI swingo (series models)• Notebook• Adapter cable set 4122673 (17606-39): Software, Cable

5.1.3 Step by step

• Switch off machine / unplug the mains driven machines• Remove the electrical cover• Connect the PC with the machine• Assemble the electrical cover again, but do not fix it in such a

way, that you squash the PC connection cable

If you do not assemble the cover, it is not possible to switch on the machine

• Switch on computer• Switch on the machine / plug in the mains driven machines• Start software• Double click on „Parameter list“(as you do not have the

password, you can only change some parameters)• Change/adjust parameters according to parameter list (a red

cross in the title shows: no access for any parameters in the file, these parameters are marked grey)

• when all necessary changes/adjustments have been done done, store the data on the board with icon „Programming Board“

• Log off the program with „Close“• Switch off machine / unplug the mains driven machines• Disconnect Machine and computer• Remount electronic cable• Test all functions of the machine



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5.1.4 Minor malfunctions

Make sure, that port COM1 is not occupied by other software applications, e.g. palm, modem etc. otherwise data exchange is not possible!

5.1.5 Parameter swingo (all models)


Technical Manual

5-4

07.0 swingo 450B - software u parameters.fm - 31. May 2007

ax Default V2.4

Step size To be pro-grammed

24 1 No

2.9 0.1 No

1.8 0.1 No

2.9 0.1 No

1.8 0.1 No

35 1 No

30 1 No

3 0.1 No

0.3 0.1 No

0.5 0.1 No

1.5 0.1 No

0 1 Yes

0.6 0.1 No

0 1 Yes


Unit Parameter Description Machine type

Min. M

Drive control 1 Current limitation B2 10 27

2 Time acceleration ramp forward

B2 0.4 3

3 Time braking ramp for-ward

B2 0.4 3

4 Time acceleration ramp backward

B2 0.4 3

5 Time braking ramp back-ward

B2 0.4 3

Brush unit 6 Current limitation B1/B2 15 38

6 Current limitation B3 15 38

7 Delay current limitation B1/B2/B3 0.2 8

8 Delay brush lowering manually to brush cou-pling

B1/B2/B3 0.1 2

9 Delay brush lowering with motor to brush coupling

B2 0.1 2

10 Time brush coupling B1/B2/B3 0 3

11 Brush lowering with motor / 0 = without / 1 = with

B2 0 1

47 Delay brush stop B1/B2/B3 0 1

Battery type 12 Battery type / mainte-nance free = 0 / wet = 1

B1/B2/B3 0 1

Table 1: Parameter Software

Technical Manual

5-5


0 1 Yes

9'620 0 0.1 No

0 1 No

9'620 0 0.1 No

9'620 0 0.1 No

9'620 0 0.1 No

9'620 0 0.1 No

9'620 0 0.1 No

9'620 0 0.1 No

0 1 No

0 1 No

0 1 No

0 1 No

0 1 No

ax Default V2.4



13 Battery charger / int. charger = 0 / ext. charger = 1

B1/B2/B3 0 1

14 Battery charging time B1/B2/B3 0 27

15 Battery charging cycles B1/B2/B3 0

Hours counter 16 Running hours electronics E/B1/B2/B3 0 27

17 Running hours vac motor B1/B2/B3 0 27

18 Running hours brush mo-tor

B1/B2/B3 0 27

19 Running hours brush posi-tioning motor (Linac)

B2 0 27

20 Running hours drive motor B2 0 27

21 Running hours dosing pump

B2 0 27

22 Switching cycles electron-ics

B1/B2/B3 0

23 Switching cycles vac mo-tor

B1/B2/B3 0

24 Switching cycles brush motor

B1/B2/B3 0

25 Switching cycles brush po-sitioning motor (Linac)

B2 0

26 Switching cycles drive mo-tor

B2 0


Min. M


Technical Manual

5-6


0 1 No

0 450 1 Yes

9'620 0 0.1 Yes

25.6 0.05 No

24.6 0.05 No

23.8 0.05 No

22.8 0.05 No

21.8 0.05 No

21 0.05 No

25.6 0.05 No

24.6 0.05 No

23.8 0.05 No

ax Default V2.4



27 Switching cycles dosing pump

B2 0

Service inter-val

28 Service interval E/B1/B2/B3 200 90

29 Service hours counter (Service LED)

E/B1/B2/B3 0 27

Battery moni-toring

30 Battery reset level fully charged (maintenance free)

B1/B2/B3 20 28

31 Battery reset level partial-ly charged (maintenance free)

B1/B2/B3 20 28

32 Battery 3 LEDs (mainte-nance free)

B1/B2/B3 20 28

33 Battery 2 LEDs (mainte-nance free)

B1/B2/B3 20 28

34 Battery 1 LED (mainte-nance free)

B1/B2/B3 20 28

35 Battery warn level (main-tenance free)

B1/B2/B3 20 28

36 Battery reset level fully charged (wet)

B1/B2 20 28

37 Battery reset level partial-ly charged (wet)

B1/B2 20 28

38 Battery 3 LEDs (wet) B1/B2 20 28


Min. M


Technical Manual

5-7


22.8 0.05 No

21.8 0.05 No

21 0.05 No

1 1 Boards with diff. Volt. are avail. sepa-rately

0 80 1 No

2 0.8 0.1 No

0 180 1 No

ax Default V2.4



• B1 = battery powered machine, 750 B eco• B2 = battery powered machines, 750/1250B Power• B3 = battery powered machine, 450B• E = mains driven machines, 750/1250E

5.2 ConfigBox (450/ 750/ 1250)

5.2.1 Description

39 Battery 2 LEDs (wet) B1/B2 20 28

40 Battery 1 LED (wet) B1/B2 20 28

41 Battery warn level (wet) B1/B2 20 28

Voltage moni-toring

42 Supply Voltage 230V = 1 / 110V = 0

E 0 1

43 Threshold value undervoltage110V

E 60 10

44 Switch off delay under voltage 110V

E 0.2 1.

45 Threshold value underval-ued 230V

E 160 20


Min. M



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The Configbox has an LC-Display (2x16 characters) and 2 buttons (Select/Next). It allows easy changing of the changeable parameters and reading out data and hours. The communication is only in english and higher than version 1.1. The Configbox con-tains a 9V battery (6LR61/6AM6 or MN1604) and can only communicate with assem-bled and working electronic.

The connection is the same as for the computer software

5.2.2 Safety points

Whenever you open the dashboard, you must switch off the machine (B-models) or unplug first from mains power (E-models).

Never directly touch the components on the board with your hand or fingers.

5.2.3 Requirements

• TASKI swingo (series models)• Configbox• Adapter cable set 4122673 (17606-39): Software, Cable

5.2.4 Step by Step

• Switch off machine / unplug the mains driven machines• Remove the electrical cover• Connect the PC with the machine• Assemble the electrical cover again, but do not fix it in such a

way that you squash the PC connection cable

If you do not assemble the cover it is not possible to switch on the machine

Remarks

Follow the menu guide

5.2.5 Menu Guide



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5.2.6 Parameter overview

Function / Handling Configbox display

• Switch on machine and press “SELECT”• Read out machine type and software version

Swingo 450/ 750/ 1250SW-Version: 2.XX

• Parameter 11-13: EBU, Battery and Charger

• Press “NEXT” to see the first parameter

11: Brush Loweringwith motor

• Press “SELECT” to change the parameter• The cursor changes to the second row

11:BrushLoweringwith motor

• Press “NEXT” to change the displayed parameter• Press “SELECT” to program the changed parameter

11:BrushLoweringmanually

• Press “NEXT” for the next parameter

• Parameter 16-20: Running hours look like:• These parameters can only be read out

17:HoursVacMotor178.3h

• Parameter 28: Service interval setting• Pressing “NEXT” changes the hours in steps of 50 up to 900 and back to 200• The value can be set between 200 and 900 hours• Press “SELECT” to program the value to the board

• Parameter 29: Service hours counter reset:• Press “SELECT” to reset the hours counter• The cursor changes to the second row• Press • “SELECT” to program the hours to 0

Table 2: Menu guide



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•

No. Parameter de-scription

Reada-ble

Changeable

Mains 230-240V

Eco 24V Power 24V

11 Brush lowering with motor

x x

12 Battery type x x x

13 Battery charger exter-nal

x x x

16 Running hours elec-tronics

x x x x

17 Running hours vac mo-tor

x x x

18 Running hours brush motor

x x x

20 Running hours drive motor

x x

28 Service interval x x x x

29 Service hours counter reset

x x x x

Table 3: Parameter Configbox


Technical Manual

6 Troubleshooting


Technical Manual

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ere

Then Else

& close Check Hoses Exchange Magnet-ic Valve


6 Troubleshooting

Processes described in the instruction of use are not mentioned h

6.1 No water flow

6.2 Machine does not switch on

Part Position Order No.

Do/ Perform If

Magnetic Valve

10/134 4122936 • Check functionality of the Valve by supplying 24VDC direct to the Valve

• Switch power supply On/Off

Valve open

Table 1: Troubleshooting - no water on the floor

Technical Manual

6-3


Then Else

DC power r load)

Check battery fuse Charge batteries/ perform power test on batteries/ exchange batter-ies

ame s on

Check Connec-tions

ame er jack

Check if power is present on elec-tronics 450B

Connect charger jack/Exchange charger jack

ame on of as on k

Check fuse of elec-tronics 450B

Replace wires

. 0 Check key Exchange fuse

Check plugs Exchange key

Exchange elec-tronics 450B

Position the con-nectors correctly



Do/ Perform If

Batteries • Make sure the batteries are connected and charged correctly

• Measure Voltage of batteries

V = > 24 V(if possiblecheck unde

Fuse 75A 08/132 4122607 • Measure if the battery voltage is present after the fuse

Voltage is safter fuse abatteries

Connec-tions

08/14308/142

40913004091310

• Measure if the battery voltage is present after the charger jack

Voltage is safter chargas on fuse

Electron-ics 450B

01/116 4126576 • Measure power on electronisc 450B

Voltage is scooler bodyelectronics charger jac

Fine Wire Fuse

01/111 4122605 • Remove the fuse from the electronisc 450B

• Measure resistance

R = approxOhm

Key 08/144 4122551 • Is the key set complete Yes

Connec-tors elec-tronics 450B

01/116 4126576 • Check if all plugs are positioned correctly

Yes

Table 2: Troubleshooting - Does not witch on

Technical Manual

6-4


Then Else

in volt- Check charger output

Check mains cord/Exchange mains cord

oltage Check voltage at batteries

Exchange charger

Then Else

ges 0/ Check carbon brushesExchange vaccum motor

Exchange control label


6.3 Batteries do not get charged

6.4 Vacuum motor does not switch on

Part Position Order No. Do/ Perform If

Charger input

06/111 4123114 • Connect charger to the mains

• Measure the input Voltage

Input = Maage

Charger output

06/109 4125935 • Leave charger connected to batteries

• Measure the voltage at the output pins of the charger

Charging vavailable

Table: Troubleshooting - Batteries do not get charged


Do/ Perform If

Connec-tion block

02/143 4082740 • Switch vacuum motor on/off

• Measure the voltage at the connection block

Power chan24V DC

Table 3: Troubleshooting - Vacuum motor does not switch on

Technical Manual

6-5


Then Else

off Check micro switch

Exchange limit switch

off Check brush mo-tor power

Exchange limit switch

sent Check carbon brushesExchange brush motor

Check electronics 450BExchange elec-tronics 450B


6.5 Brush motor does not switch on


Do/ Perform If

Limit switch

05/123 4122743 • Check if the limit switch is able to switch

• Disconect the limit switch• Measure the resistance or

perform „beep“ test• Actuate the limit switch

Switch on/

Micros-witch

01/108 41021120 • Check if the micro switch is able to switch

• Disconnect the micro switch

• Measure the resitance or perform „beep“ test

• Actuate the limit switch

Switch on/

Connec-tion block

06/117 4082740 • Activate limit switch and micro switch

• Measure voltage at connection block

Voltage pre

Table 4: Troubleshooting - Brush motor does not switch on

Technical Manual

7 Evaluation of machine condition



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7 Evaluation of machine condition

7.1 Customer Data

7.2 Machine Data

7.3 Checks

Customer

Location

Contact

Table 1: Customer Data

Machine Type (SKU)

Machine number

Serial number

Running hours

Remarks

Table 2: Machine Data

Checks Position Value OK Remarks

7.3.1 Handle

• Disengaging lever 01/115 [ ]

• Switch lever 01/107 & 01/105

On/Off [ ][ ]

• Mobility of handle [ ]

• Key-set 08/144 On/Off [ ]

7.3.2 Tank group

• Tank cover assy 02/101 [ ]

• Gasket 02/126 [ ]

Table 3: Checks



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• Filter basket 02/139 [ ]

• Hoses [ ]

• Charger jack 02/134 [ ]

7.3.3 Vacuum unit, water outlet

• Vacuum motor 03/107 [ ]

• Water regulation set 03/122 On/Off [ ]

7.3.4 Squeegee group

• Squeegee ajustment 04/128 [ ]

• Blade condition 04/115 &04/116

[ ]

7.3.5 Tool lowering unit

• Foot lever 05/104 On/Off [ ]

• Brush position 05/110 & 05/120

6 &4

[ ]

• Tool height 07/135 95

7.3.6 Chassis

• Battery cable / connections [ ]

• Other cabling [ ]

• Charger / connection 06/109 On/Off [ ]

• Castor wheel condition 06/108 [ ]

• Carrying wheel condition 06/133 [ ]

7.3.7 Brush drive

• Brush drive motor 07/101 [ ]

• Poly-V-belt 07/111 &07/123

[ ][ ]

• Belt tensioning roller 07/120 [ ]

• Pulley 07/127 [ ]

7.3.8 Magnetic valve, electrical parts

• Magnetic valve 08/108 On/Off [ ]

• Filter 08/113 [ ]

7.3.9 Additional

• Readout parameters [ ]

Checks Position Value OK Remarks

Table 3: Checks



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7.4 Outcome

Technician

Date

Result

Recommendation

Remarks

Table 4: Outcome


Technical Manual

8 Recommended spare parts



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8 Recommended spare parts

8.1 General

The parts are classified according to the importance of stocking:

W: Wear and tear parts, basic for machines to run

OM: Ordinary maintenance, needed for regular service visits without mayor breakdowns

EM: Extraordinary maintenance, needed to overcome breakdowns of the machine and for regular preventative maintenance

This list does not claim to be complete and is subject to change any time.

Please, feel free to add or delete parts or change classification according to your experience.

8.2 Spare Parts

8.2.1 Handle (01)

8.2.2 Tank group (02)

Pos. No. Ord. No. Art. No. Description Class Note

108 4021120 4501/102 Microswitch OM

110 4125007 17450-80 Controllabel EM

111 4122605 4326/112 Finewire fuse W

116 4126576 17451-44 Electronics 450B EM

120 4126379 17450-82 Bowden Cable EM

141 4099600 8961/102 Sealing compound omnivisc

Table 1: Handle



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8.2.3 Vacuum unit, water outlet (3)

8.2.4 Squeegee group (4)

8.2.5 Tool lowering unit (5)


102 4126089 17450-72 Sieve OM

103 4125513 17451-37 Float EM

106 4122571 8662/010 Selaing Profile OM

110 4076330 19501-69 Hose EM

111 4085430 18505-44 Hose 600 EM

113 4033210 3866/104 Tapped Cap Red OM

115 4105120 17412-82 Dosing Cup OM

125 4033270 3866/103 Tapped Cap Blue OM

126 4124304 17451-31 Gasket OM

139 4126093 17450-64 Filter Basket OM

Table 2: Tank group


107 4122883 4677/234 Vacuum Motor 24V OM

122 4126531 17451-41 Water Regulating Set EM

123 4122887 3002/183 O-Ring 23,47x2,62 EM

Table 3: Vacuum unit, water outlet


111 4122813 17604-92 Tightening Strap EM

115 4125271 12200-39 Blade W

116 4122528 12200-33 Blade W

Table 4: Squeegee group



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8.2.6 Chassis (06)

8.2.7 Brush drive (07)

8.2.8 Magnetic valve, electrical parts (08)


103 4096120 19511-34 Pedal Pad OM

123 4122743 17605-30 Limit Switch OM

Table 5: Tool lowering unit


106 4122563 17603-30 Castor Compl. Blue OM

109 4125935 17450-92 Battery Charger 6A EM

133 4122570 17602-61 Carrying Wheel 200 W

147 4039680 8909/61 Lubricant Synsetral 53B P Kg

Table 6: Chassis


111 4122594 2157/013 Poly-V-Belt 6 EPJ 508 OM

114 4079540 2530/107 Ball Bearing 6007 2 RS

OM

123 4122595 2157/014 Poly-V-Belt 10 EPJ 675

OM

127 4122555 17603-01 Pulley OM

130 4122440 14604-26 Sealing Ring OM

134 4122441 14604-27 Centre Plug OM

135 4122705 17602-91 Coupling, Brush OM

147 4123215 17608-38 Sealing Ring OM

Table 7: Brush drive



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105 4075270 17505-02 Gasket OM

107 4121630 17506-75 Gasket OM

108 4122936 17607-61 Magnetic Valve 24 V EM

113 4095220 17563-33 Filter OM

132 4122607 4956/113 Fuse Cartrige 75A EM

139 4122779 17605-23 Jumper

144 4126733 17451-54 Key Set Swingo 450B EM

145 4122551 17603-71 Key EM

Table 8: Magnetic valve, electrical parts


Technical Manual

9 Additional information


Technical Manual

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10.0 swingo 450B - additional information.fm - 31. May 2007

Tool SKU tool


9 Additional information

9.1 Available GTS Newsletter/ Instructions

Newsletter Date of is-sue

Topic/ Modification Ma-chine version

Serial number

N2007/06 13.03.2007 Upper part/ Tank cover and tank

B/ E 4801

N2007/05 12.03.2007 Brush drive/ V-ribbed belt B 4452

N2006/22 20.11.2006 Vacuum unit 230V, 120V/ housing

E 3437

N2006/21 14.11.2006 Vacuum unit/ housing B 3437

N2006/19 01.11.2006 Battery/ battery fixation B -

N2006/16 17.07.2006 Squeegee lowering macha-nism/ Squeege adjustement

B/ E 1787

N2006/15 12.07.2006 Valve, Water outlet/ Magnetic valve

B/ E 2310

N2006/12 06.06.2006 Water outlet/ Water regula-tion set

B/ E 1648

N2006/10 06.04.2006 Squeegee/ New star knop B/ E -

N2006/07 23.03.2006 Brush drive/ Brush motor 24V

B 1145

Table 1: Newsletters/ Instructions

Technical Manual

10 Revision



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10 Revision

Version Date Chapter

V 1.10 31.05.2007 • <Tamplate>• Title• Technical data• Technical procedures• Evaluation of machine condition• Recommendet spare parts• Additional information• Revision• Appendix

Table 1: Revision



Technical Manual

11 Appendix

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Glossar

AAccessories 3-6Additional information 9-2Additional Parts 3-5Air 4-15Articulation 4-7Axle 4-11

BBattery connection 4-15Belt 4-10Bowden cable 4-6Brush drive unit 4-8Brush System 3-5

CChassis 4-11Checks 7-2Conclusion 1-3ConfigBox 5-7Configuration Software 5-2Connections 4-13Control label 4-4Cover disk 4-5Cradles 4-11Customer Data 7-2

DDimensions 3-3Do not get charged 6-4

EElectrical parts 4-12Electrical schematic 4-14Electronic board 4-13Electronical 4-13Electronics 4-5Elementary 2-2ESD 2-2, 4-5Evaluation 7-2

FFoot lever 4-11Foreword 1-2

Foreword Foreword 1-1

GGeneral 4-3, 8-2GTS Instructions 9-2GTS Newsletter 9-2

HHandle 4-4, 4-5Handle bowl 4-6Handle position lock 4-8Health 2-2

LLower part 4-8

MMachine Data 7-2Machine Profile 3-2Machine Range 3-2Magnetic valve 4-12Material 4-2

NNo water flow 6-2Not switch on 6-2, 6-4, 6-5

OOmnivisc 4-6Options 3-6Outcome 7-4

PPower cable 4-4Protection foil 4-6

RRecommended 8-2Revision 10-2

SSafety 2-2Schematics 4-14


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Scution Power 3-5Spare Parts 8-2Squeegee mechanism 4-10, 4-11Sustaining disc 4-5Sustaining discs 4-7

TTank 4-5Target 1-2Technical Data 3-2Technical Information 3-2Technical Manual 1-2Technical Training 1-2Tool lowering unit 4-11Toothed wheel 4-5, 4-7Torque 4-11Training DVD 1-3

WWater flow 4-15Weights 3-3



Technical Manual

12 Notes

Technical Manual 450B V1.10 2007 · ELECTROSTATIC DISCHARGE (ESD) occurs when the electrostatic...

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