Team Gantry Tyson Rogstad Erik Flum Gary Zigmann.
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Transcript of Team Gantry Tyson Rogstad Erik Flum Gary Zigmann.
Background Information
Many industrial companies around the world use cranes as a means of moving equipment, merchandise, or other. The crane systems are engineered to support certain amounts of weight depending on the application in which they will be involved. The two types of cranes that were taken into consideration for this project were the over-head traveling crane and the gantry crane.
Problem Statement
Vermont Tech ELM students do not currently have any real world applications in the labs.
Solution Statement
To design an overhead gantry crane system that future Electromechanical courses can use as a training tool.
System Requirements
Build ceiling mounted crane system capable of lifting 100 lbs
Horizontal and vertical movement using both AC and or DC motors
AC and DC motors must run paired independent of the crane
Shall have at least two types of position sensing for both axes of movement.
System Overview
Drive system
Control Panel
T-slot
IR Prox Sensors
MC Motor Controller
PVC pipe for ultrasonic
Pulley
HC12Micro Controller
MCMC
Electrical System
Motor 1 Motor 4Motor 3Motor 2
Motor Controller Motor Controller Motor Controller Motor Controller
DC DCAC AC
HC12
IR Prox
IR Prox
IR Prox
Ultrasonic
Button 1
Button 1
Button 1
Button 1
Suspension Material
1030 is a 1.0" x 3.0" T-slotted aluminum profile made from 6105-T5 aluminum. This profile has eight open T-slots and is compatible with all 10 Series fasteners and accessories.
Part No. Finish lbs. / Ft. Stock Length Moment of Inertia Area
1030Clear
Anodized1.3498 145, or 242 In.
IX= .1238"^4IY= .9711"^4
1.1596 Sq./In.
Major Milestones
Sizing and Matching MotorsSize Carriage ComponentsChoose Specific SensorsChoose Suspension Material
TYSON Motor Assemblies
Ultrasonic Sensors
IR Sensors
ERIK Hoist
Controls
Motors
-mechanical switches
-electrical
Gary Web Development
Software
Mechanical Fastening
Carriage Assembly
Personnel Assignments
BudgetDescription Quantity Cost for One Total Cost Part NumberStructureAluminum T-slot 2 $75.40 $151 1030-145Mounting Hardware 1 $30.00 $30Stops 2 $1.50 $3
CarriageWeight Bearing Wheels 4 $3.50 $14 WC03Drive Wheel 1 $2.75 $3 WC02Ball Bearings 5 $0 R Series R8AC Induction Motor 1 $140.00 $140DC Motor 1 $100.00 $100Steel Frame 1 $50.00 $50Brake Assembly 1 $50.00 $50Pulley 1 $5.00 $5Gear Boxes 1 $50.00 $50Chain 1 $25.00 $25Mounting Hardware 1 $20.00 $20
HoistReel 1 $0Cabling 1 $0AC Induction Motor 1 $140.00 $140DC Motor 1 $100.00 $100Aluminum Frame 1 $50.00 $50Brake Assembly 1 $50.00 $50Ball Bearings 2 $0Gear Box 1 $50.00 $50Mounting Hardware 1 $20.00 $20
SensorsHall Effect Sensor 1 $0Ultrasonic Emitter 2 $0Ultrasonic Reciever 2 $0IR Emitter 2 $0IR Reciever 2 $0Encoder 2 $0
ControlsHC08 7 $8.00 $56Control Case 1 $0Push Button 4 $20.00 $80
total $1,187
Sources of Information
Efunda.com
Onlinemetals.com
Wikipedia.org
Contrexcranes.com
Automationdirect.com
Globalspec.com
Google.com