TDC Overview

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    Business Industrial Networkwww.DowntimeCentral.com

    True Downtime CostTrue Downtime Cost

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    www.DowntimeCentral.com

    Quick Help Results

    Our customers cansee ROI of 1000%

    BIN makesManufactures,Vendors, andSupport companies

    more profitablethrough TDCinformation.

    0

    2

    4

    6

    8

    10

    12

    Without BIN

    BIN Customers

    Hours Down

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    True Downtime Cost (TDC)

    Corrugators = $ 10,000 per hour

    6 Hours saved in Unplanned downtime,

    $60K Air compressor = $ 30,000 per hour

    6 Hours saved in Unplanned downtime,$180K

    Cell Bottleneck = $ 3,000 per hour

    6 Hours saved in Unplanned downtime,$18K

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    Overview (Definition:)

    TDC True Downtime Cost

    A method of recording and analyzing all significant

    cost metrics associated with equipment downtime in abuilding or manufacturing facility.

    TDC provides a way to assign time and/or monetary

    value to previously considered non-tangible cost of

    downtime.Also TDC includes downtime factors commonly

    overlook to arrive at a more true value for the cost of

    downtime.

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    Focus on the 80%

    80% of the failures come from 20% of

    the failure modes. TDC helps you focus on the greatest

    cost of downtime, as opposed to

    traditional broad categories such asMaintenance , Labor, etc.

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    Why use TDC?

    Executive Management True (Better) information, allows you to make

    better decisions.

    Maintenance Management TDC gives you the tools to cost justify those much

    needed equipment upgrades and replacements.

    All Service and Product Suppliers

    Allows you to show customers the true value andsavings of your product or service.

    Helps your customers cost justify purchasing fromyou.

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    Youve seen the value in CMMS,

    now see that value increase.

    CMMS, might pay for itself in 18-30

    months Targeted cost/risk review of projects

    and maintenance requirements will

    typically achieve net payback in 3-6months.

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    A Quick Look at TDC metricsEquipment

    Categories

    People

    Product

    Start-Up

    Bottleneck

    Sales Exp

    Labor

    LPP/M

    QC

    Maintenance

    Engineering

    Management

    Downtime

    Time

    Reduced

    Scrap

    Band-Aid

    OEM

    Tooling

    Part / Ship

    Overhead

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    A greater return is why we see

    the popularity of

    TPM

    (Total Productive Maintenance)

    RCM

    (Reliability Centered Maintenance)

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    TDC shows at least 10 times thecost that conventional methodsshow.

    This is why TDC amplifies the valueof asset management programs by

    many times.

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    TDC made easy by growingnumber of Computer systems

    Are being recognized as necessary andvaluable for

    asset information

    work management

    condition monitoring

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    The relationships are poorly

    understood, the mathematics

    are too nasty, and the

    available raw data is usually

    inadequate. However, muchhas changed through the TDC

    project.

    The Old Mindsets

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    TDC to OEE

    OEE can appear improved by actionssuch as purchasing oversize equipment,

    providing redundant supporting systemsand increasing the frequency ofoverhauls.

    Also complete understanding of OEE isrequired to make sound decisions.

    TDC enhances OEE accuracy, andplaces it in perspective.

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    TDCrepresents the final

    bottlenecks to a fully

    integrated and auditable

    approach to maintenance

    strategy development /

    justification.

    LEAN

    TPM, RCM, PM

    ERP,CMMS,EDI,DCS,PLC

    TDC

    Click the link to learn more

    about

    TDC Data Source

    TDC Cost Factors