TCI Capabilities Brochure

MRO SOLUTIONSProviding Reliable Jet Engine and Aircraft MRO Services for Over 30 Years

COMMERCIAL

MILITARY

REGIONAL

INDUSTRIALCLEARED FOR TAKEOFF

WWW.TCIMRO.COM

2

TCIMRO.COMFAA REPAIR STATION NO. SM5R202N

PRESIDENT’S STATEMENT

TCI has been a leader in commercial, military and industrial MRO

since it began in 1980. For over thirty years, we have performed

maintenance on jet engine components and accessories for

customers worldwide. In 2013, we expanded our capabilities to

include servicing airframe components and accessories in our

Miramar Florida location.

TCI is able to offer the highest level of quality and development at

reasonable prices because of its “in house” capabilities and seasoned

staff. Our dedication to customer satisfaction has helped us to

achieve new levels of service excellence. At TCI, every part and every customer we support is

special and deserves the highest level of service.

As President and CEO, I am proud of TCI’s performance and commitment to engine and

airframe component repair and customer satisfaction worldwide. Please take a look through

our catalog and visit our website at www.tcimro.com to learn more about TCI. On behalf of the

TCI team, we look forward to an opportunity to service your MRO requirements.

Sincerely,

Glen Greenberg

“At TCI, every part and every customer

we support is special and deserves the

highest level of service.”

3


TCI is a privately held company which was incorporated in

1980. Our Connecticut facilities include two 35,000 square foot

buildings located just minutes away from Bradley International

Airport and major highways. TCI is an FAA / EASA / CAAC

approved repair station delivering high quality components

to a very competitive and technologically demanding global

aerospace market. We specialize in the overhaul and repair

of aircraft components and accessories for commercial and

military applications.

TCI has significantly increased its component accessories

capabilities with the addition of a new 25,000 square foot facility

in Miramar, Florida. This facility, operating as TC LLC, will add

hydraulic, pneumatic, mechanical and electro-mechanical airframe

component capabilities, covering both narrow and wide body

aircraft. This is in addition to our existing fuel, oil and pneumatic

accessory maintenance currently provided. These additional

capacities and capabilities enable TCI to provide customers with

the unique one-stop alternative for their repair needs. TCI is now

providing quality and reliability over a greater range of aerospace

and industrial products.

QUICK FACTS

• Established in 1980

• Facility size — 100,000 sq. ft.

• Approximately 135 employees

• Worldwide presence: TCI’s facilities are located in Bloomfield, CT and Miramar, FL with international operating offices in the following locations:

• Asia • Europe • South America

HISTORY

4


TCI is dedicated to total continuous improvement utilizing lean

processes to eliminate waste. Our team is committed to providing

the highest level of quality production efficiency to support

our customers.

Current lean processes implemented within TCI are:

• 6s — Facility wide visual control used to manage the current

cleanliness and organization of material.

• Variance Reduction — Process used to implement

error-proofing methods in order to prevent defects.

• Value Stream Mapping — Technique utilized to analyze and

design the flow of materials and information through TCI’s

facility to bring a quality product to our customers.

• Single Minute Exchange of Dies — Method used to reduce

product changeover time and decrease lot production sizes;

enables TCI to improve our process flow.

• Standard Work — A detailed and documented system in

which TCI employees both develop and follow a repeatable

sequence of tasks within a work assignment.

TOTAL CONTINUOUS IMPROVEMENT (TCI) — LEAN OPERATING SYSTEM

Our team is there to respond to our customers’ technical requirements.

TCI’s extensive engineering team and creative thinking puts us ahead

of our competition. We will partner with your company to provide

“state of the art” repair services. Our commitment to quality, safety,

customer satisfaction and airworthiness serves as the cornerstone of

our business.

• Resident FAA “Repair Specification – Designated Engineering

Representative”

• Complete engineering involvement from receipt to shipment

• Design and fabrication of key tools & fixtures

• Internal First Article Inspection

RESEARCH & DEVELOPMENT (R&D)COMMITTED TO OUR CUSTOMERS REQUIREMENTS

5


CLEANING

TCI’s facility is equipped with two clean lines

that allow for the internalization of required

cleaning procedures. A dedicated clean line

manager is responsible for the maintenance of

the clean line as well as to ensure that the parts

are properly cleaned for the repair process.

COATING APPLICATIONS

We have the capability to apply paint, metal

spray and many other surface treatment

coatings. Additionally, Turlon, which is TCI’s

patented polymer coating, is utilized only when

requested by our customers under D.E.R. to

rebuild worn component surfaces.

ACCESSORY & COMPONENT TEST CAPABILITY

TCI’s accessory engineers have worked to design

state of the art test equipment that allow us to

complete both incoming and final tests. We are

able to adapt our test equipment to support a

wide range of pneumatic, hydraulic, fuel, engine

oil and skydrol accessories.

• Pneumatic — Support of Valves, PDU’s,

Environmental Control Systems &

Engine Starters

• Hydraulic — Actuators, PCU’s, Pumps,

Servo Valves

• Fuel — Support of Pumps, Actuators

& Valves

• Engine Oil — Support of Oil Pressure &

Scavenge Pumps, Oil Pressure Pumps,

Heat Exchangers and Relief Valves

• Skydrol — Support of Actuators, Pumps,

Motors, and Servo Valves

CMM & BENCH INSPECTION

TCI has full dimensional inspection capabilities

utilizing Coordinate Measuring Machines

throughout its facilities. This allows for a wide

variety of product component dimensional

inspection opportunities. Our fully trained

operators have extensive working knowledge

of geometric measuring and tolerance while

reading and interpreting repair scopes and

technical data.

MACHINE AND GRINDING

TCI employs a machining team that has decades

of experience. Our machinists are held to the

highest industry standards, and are trained

in both manual and automated machines.

In-house machine programming, fixture

design and fabrication help to expedite the

repair process.

NON-DESTRUCTIVE INSPECTION/TESTING

All TCI NDT inspectors are fully certified in

the appropriate methods to comply with all

technical manual requirements. Our shop is able

to handle parts of various sizes.

WELDING & LOCAL HEAT TREAT/ STRESS RELIEF

Our internal weld, heat treat and stress relieve

capabilities open the door to a wider range of

engine manual repairs and D.E.R. repairs, which

we can process through our facility. We have the

capability to weld engine components made

from most metals utilized in aerospace products

including: magnesium, titanium, aluminum, steel

and nickel.

TCI ensures that its Technical data and Processing are kept up to date to the latest O.E.M revisions

available. If an additional process is required due to a manuel revision, TCI will locate a subcontractor

to perform theservices required. A list of services that TCI offers can be found below:

PROCESS & CAPABILITIES

6


COMPONENT REPAIR

At TCI, we provide MRO capabilities for a wide range of rotating

and stationary components. Critical to engine performance, we

complete all the necessary in-process checks to ensure OEM quality

as our final result. Our strengths are working with our customers to

deliver the highest quality repairs along with cost-effective solutions

for their MRO needs.

Our customer base is varied both globally and across platforms.

We have intentionally diversified our business to cover commercial,

military, and regional aircrafts as well as helicopters and the engines

and components that support them.

The Rotating component capability covers the following

typical types:

• Compressor Drums and Spools both low pressure and high

pressure ranging in size from small engines including CFM56

up to 112’’ PW4000.

• Disks for both the compressor and turbine sections of

the engine.

• Turbine Air Seals

• Fan Hubs

• Shafts

The stationary component capability is extensive covering both

OEM approved repairs as well as extended repairs developed by

our engineering department.

• Fan Exit Cases

• Compressor Split Cases both low and high pressure, ranging

from small engines including CFM56 engine series up to the

112” PW4000.

• Turbine Rear Frames and Turbine Exhaust Cases

• Bearing Supports and Housings

• Splitter Fairings

• Heat Shields

• Critical Flight Safety Rotor and Transmission components

for helicopters.

7

ENGINE MATERIAL OVERHAUL CAPABILITIES


turbine blade cooling valves

hpt, lpt valves

rotating knife edge seals

lpt/hpt shafts

hpt/ lptdisks

spools

fuel pump

bearing housings& supports

lube oil pump

spinner cone

rear case

booster vaneassemblies

drums

split case

gearboxassemblies

enginestarter

actuators

gears

8


ENGINE ACCESSORIES AND GEARBOXES

Over 30 years ago, TCI began as a jet engine accessory business

and has since developed its present capabilities from servicing

individual piece parts to complete engine assemblies.

FUEL AND OIL ACCESSORIES

• Main Oil Pump

• Oil Coolers

• Scavenge Pump

• Lubrication Units

• Oil and Fuel Heat Exchangers

GEARBOX ASSEMBLIES AND COMPONENTS

• Full gearbox maintenance including disassembly, assembly and test.

• Gear repairs — bevel, shaft, spur

• Housing and Case repairs including liner and bushing replacement

9


TC LLC specializes in the repair of airframe and engine accessory components including some of

the most critical systems on an aircraft. Typical products include hydraulic, pneumatic and electro-

mechanical components such as flight controls, landing gear components, engine bleed air and

other critical aircraft systems. Our hydraulic test stands have the capability to support regional,

military, narrow and wide body aircraft.

air conditioningsystems

fire protectionsystem

engine: bleed air, fuel, oil, hydraulics

landing gear braking system

environmental control systems

thrust reverser door actuation

hydraulic high pressure pumps

flight controls

AIRFRAME AND ENGINE ACCESSORIES

10


HYDRAULIC COMPONENTS

• Power Control Units (PCU’s)/ PTU’s/ Servo Valves

• Pumps

• Valves Shuttle, Steering, Metering, Flap Control, Selector

• Actuators Retract, Door, Steering, Flap/Slat, Spoiler, Thrust Reverser

PNEUMATIC COMPONENTS

• Air Cycle Machines

• Valves Bleed, Flapper, Shut-Off, Check, Safety, Anti-lce, Starter

• Pneumatic Drive Units (PDU’s)

• Starters

11


ELECTRO-MECHANICAL COMPONENTS

• Flap Transmissions

• Gearboxes

• Flap & Thrust Reverser Jackscrews

• Rotary & Linear Actuators— HSTA’s

• Cooling Fans

• Temperature & Pressure Switches

• Motors

• Starter Generators

12


TCI MISSION STATEMENT

TCI is a customer-focused provider of MRO services worldwide. We embrace teamwork, quality, integrity and excellence in all that we do. We strive to exceed our commitments to our customers, employees and community.

CORE VALUES

Culture | Integrity | Quality | Teamwork | Respect

AWARDS & CERTIFICATIONS

CONNECTICUT

UTC SUPPLIER GOLD 2009, 2010, 2011, 2012

FAA – AIR AGENCY Certificate SM5R202N Issued 9/13/82

EASA – Certified 145.4954 Issued 7/20/04

CIVIL AVIATION OF CHINA (CAAC) F00100038 Issued 3/2/93

ISO 9001 Registered

AS9100 Registered

Rolls Royce SABRe Approved Issued 10/30/09

NADCAP — NDT Issued 4/2012

JCAB Approved Issued 9/25/13

FLORIDA

FL FAA AIR AGENCY Certification 6T9RI65C Issued 2/28/13

FL EASA Certified 145.6475 Issued 3/11/13

AS9100 Registered

ISO 9001 Registered

CLEARED FOR TAKEOFF

WWW.TCIMRO.COM

turbine controls llc

faa repair station no. 6t9ri65c

tcimro.com +1 (954) 517-1706

3501 enterprise way

miramar, florida usa 33025

turbine controls inc.faa repair station no. sm5r202n

tcimro.com +1 (860) 242-0448

5 old windsor rd,bloomfield, connecticut usa 06002

TCI Capabilities Brochure

Documents

Transcript of TCI Capabilities Brochure