Talbros Marugo Rubber Pvt. Limited · Marugo Reflecting Leadership Marugo Rubber Industries Ltd....

Reflecting Leadership Marugo

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Talbros Marugo Rubber Pvt. Limited

Nov. 2017


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Joint Venture- Talbros Marugo Rubber Pvt Limited • Name of the new JV - Talbros Marugo Rubber Pvt Limited . • Equity Holding - 50% +1 share by Marugo rubber Japan & 50% - 1 share by Talbros Automotive. • ISO/TS -16949:2009 ,ISO:14001 & ISO:18001 certified company. • Proposed scope - To design, develop & manufacture Antivibration products, dust Covers and hoses. • Marugo to provide technical know-how for Design, Development & Validation. • Located at Manesar, Haryana. • Start of Operations February, 2013. .

Hose Plant Office & Moulding Plant


Talbros Automotive Components Limited

Incorporated in the 1956.

Manufacturer of Automotive Gaskets & Forgings.

Have 6 manufacturing facilities in India Faridabad , Pune, Chennai, Sitarganj, Sohna (for gaskets) and Bawal (for forgings).

Caters to all Segments in domestic OEMs. (65% of production.)

Have collaboration with, Nippon Leakless Corporation (Japan), Ahlstrom Altenkirchen (Germany), Sanwa Packaging (Japan)

Company exports 20% of its Production.


TALBROS GROUP PRODUCTS

Forgings

Steering /Suspension Sealing Systems

Anti Vibration & Hoses

Heat Shields

Suspension Assembly


S. No.

Company Locations Collaboration Product Area (Sq.Ft)

Sales 2016-17 (INR in Million)

(USD/Mn)

1 QH Talbros Ltd. Pune, Gurgaon, Manesar,Chennai Dehradun-I & II,

QH, USA Musashi, Japan

Steering & Suspension Components

264,894 4341.30

(72.36)

2 Talbros Automotive Components Ltd.

i) Gasket Division Faridabad Chennai Pune Sohna Sitarganj R&D - Faridabad

Nippon Leakless Corporation, Japan, Interface Solutions Sanwa Packing, Japan.

Automotive & Industrial Gaskets, Gasket Materials Heat Shields & NVH Solutions

650,862 2600

(43.33)

ii) Forging Division Bawal, Haryana Hot Forgings 307,581 620.00 (10.33)

iii) Nippon Leakless Talbros Pvt.Ltd.

Bawal-Haryana Haridwar,

Joint Venture Gasket for Honda, Honda JVS & other Passenger Cars

140,000 1080.00 (18.00)

iv) Magneti Marelli Talbros Chassis Systems Pvt.Ltd.

Faridabad Joint Venture Chassis Systems 38,100 840.00 (14.00)

v) Talbros Marugo Rubber Pvt.Ltd.

IMT Manesar - I & II

Joint Venture Anti Vibration Products & Hoses

43,590 300.00 (5.00)

3 T & T Motors Ltd. Delhi (2), Gurgaon (1), Jaipur (1)

Mercedes Benz, Germany

Sales & Service of Mercedes Benz

11000.00 (183.33)

TALBROS GROUP AT A GLANCE


Marugo Rubber Industries Ltd. • Marugo Rubber Industries Ltd is a US $ 220 million company Head Quartered in Kurashiki,

Japan in the business of anti- Vibration & Hoses.

• Major Customers Mitsubishi, Fuso, Suzuki, Daihatsu, Isuzu, Hino, Subaru, Kawasaki & Kayaba.

Global Manufacturing locations outside of Japan: - • USA , Indonesia & Thailand (Subsidiaries)

• China & India (Joint Venture)

• Taiwan & Philippines (TAA)


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USA (Subsidiary) PML China (J/V)

Marugo Fujing

Thailand (Subsidiary) Marugo Rubber

(Thailand) Parts

Germany (Global Alliance) BOGE Elastmetall GmbH

James Dawson

Indonesia (Subsidiary)

PT Marugo Rubber Indonesia

India (J/V) Talbros Marugo

Rubber

●

●

● ●

● ●

●

●

Marugo Global Presence


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ISO 9001- Hose Plant ISO 9001- AV plant

TS16949-Hose Plant TS16949-AV plant

OHSAS-18001

ISO 14001

Certification- Quality and Environment


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Talbros Marugo customers


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TMR Growth Trend

90.32

129.80

210.48

308.63

420.00 (Projected)

0.00

50.00

100.00

150.00

200.00

250.00

300.00

350.00

400.00

450.00

2013-14 2014-15 2015-16 2016-17 2017-18

Sales In INR (Mn)


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TM

R S

uppl

y

Par

ts to

gro

up

Inter Group Co-operation Structure

Arm Assy Deptt. Arm design, sheet metal, welding painting

Forging department TMR Rubber Deptt.

Sup

ply

to c

ar

mak

er


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Bushings Bump Rubbers

Muffler Hungers

Engine Mountings Hydraulic Mountings

Dust Covers Fuel Hoses

Air Hoses

Water Hoses

Engine Covers

Parts for Passenger Car


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Bushings Bump Rubbers

Muffler Hungers

Cab Mountings

Engine Mountings

Intercooler Hose

Air Duct

Radiator Hose

Parts for Truck


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Vibration Control Parts Engine Mounting

Hydraulic Mounting

Advanced Bushings

Bushings

Bump Rubbers/Muffler Hangers

Other Parts

Dust Covers


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Air Hose Water Hose

Fuel Hose

Rubber Hoses

Air cleaner Hose- Molding


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Production Items ( Exhaust hanger)

Supply majority of Exhaust hangers to MSIL

Hanger types for Marugo rubber-Japan (Mitsubishi)


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Production items (Types of bushes)

Suspension bush for MSIL Radiator support for MSIL

Suspension bush for ISUZU Types of bushes for Polaris-USA

(QH Talbros)


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Production items (Air Cleaner Hoses)

MSIL Air Cleaner Duct ACM Material

ISUZU Duct, Air Cleaner NBR+PVC


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Mixing Unit

In House Mixing facility having Capacity of 5 tons per day . (Plant Capacity Utilization 60%) Compound Used:- o EPDM o NR o NEOPRENE o NBR o CSM o ECO o ACM o HT-ACM Machines :- 2 Kneader 2 Batch off Cooling 2 Mixing Mill 1 Slicer

Overview of Mixing Unit


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Process- Molded and AV parts (Capacity Utilization 80%)

Degreasing and Phosphating Shot Blasting Adhesive Spray Line

Injection Moulding Machine-250 Tons Compression Moulding Machine-150/250 Tons

Dedicated coating line for inner and outer Swaging & inspection line


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Production Process-Extruded Hoses (Capacity Utilization 25%)


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Production items (Inter cooler Hoses)

Intercooler Hoses (Inlet )- HT- ACM Material

HT-ACM Reinforcement

(Aramid)

Intercooler Hoses (Outlet) Material NBR/CR

Reinforcement

(Polyester) NBR CR


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Production items (Extruded Hoses)

NBR+PVC

Fuel Filler Hoses

Material NBR+PVC Single layer

Breather Hoses

Material : NBR+PVC／CSM

LP-NBR+PVC CSM


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Production items (Extruded Hoses)

Water Hoses for Marugo Japan- EPDM Material

Corrugated tube protector


SML Isuzu - Hose Daimler Suspension Parts

Honda - Hanger MSIL Intercooler & Breather Hoses

New Development Parts


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Sr. No

Test Equipment Unit

1 Moving Die Rheometer 1

2 Hardness Tester 5

3 Tensile tester 1

4 Geer Oven 1

5 Dispersion Tester 1

6 Gravity meter 1

7 DE MATTIA Flex tester 1

8 Microscope 1

9 Ozone Aging Tester 1

10 Cold Chamber 1

Sr. No

Test Equipment Unit

1 Eｌectronic Microscope 1

2 Gas Chromatography 1

3 FTIR 1

4 XRF 1

Test equipment's in TMR India Test equipment's in (Marugo Japan)

Main Test Equipment (Rubber Material)

Rheometer Dispersion Tester Tensile tester


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Sr. No

Test Equipment Unit

1 Single-axis Spring Characteristics Tester (10kN)

1

2 Torsional Spring Characteristics Tester (50kN)

1

3 Dynamic Characteristics (250Hz) 1

4 Single-axis Fatigue Testing Machine (10kN)

1

5 Double-axis Torsional Fatigue Testing Machine

1

6 Destructive Testing Machine 1

7 Hose negative pressure Testing Machine 1

8 Hose Durability Testing Machine 1

9 Cold Chamber 1

10 Burst test Machine 1

Test equipment's in TMR India

Main Test Equipment (Product performance)

Sr. No Test Equipment Unit

1 Single-axis Spring Characteristics Tester (100kN)

1

2 Dynamic Characteristics (1000Hz)

1

3 Single-axis Fatigue Testing Machine (Max. 200kN)

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4 Triple-axis Fatigue Testing Machine

1

5 High Frequency Fatigue Testing Machine (10000Hz)

1

6 SHED System 1

Test equipment's in (Marugo Japan)


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Main Test Equipment (Product Performance)

Spring Characteristics Tester

Dynamic Characteristics Tester(250Hz)

Single-axis Fatigue Testing Machine 10kN

Double-axis Fatigue Testing Machine 10kN

Ozone Aging Tester Burst Test Machine Fatigue Test Machine


Testing facilities in (Marugo Japan)


Triple-axis Durability Tester (MTS)- (Marugo Japan)

・3 Direction Vibration : ±25kN、±25mm

・Frequency :DC(approx. 0Hz) to 80Hz

・Sample Size :OD 400 x h 550 mm

・Test Temperature : -40 to 150℃

（Same with Engine Room Environment)


VEHICLE TEST (Marugo Japan)

Analyzer

OTX-Win、


Design Capabilities- (Marugo Japan)

CAD 4 CATIA V5 R22 / HP Z800

1 NX 9 / HP Z230 (planning the introduction of two sets in 2014)

3 MICRO-CADAM Helix V5R2 / IBM Intelli Station M Pro

CAE 1 Abaqus 6.13 / HP Z800 -Structural Analysis

1 Simulation CFD 2014 / HP Z800 - Fluid Analysis

1 Simulation Mold flow 2014 / HP Z800 -Fluid Analysis for Injection mold



Marc - Analysis of Spring Characteristics & Durability

-2000

-1000

0

1000

2000

3000

4000

-15 -10 -5 0 5 10 15 20 25

DISP.[m m ]

LOAD[N]

実測

解析

1.E+04 1.E+05 1.E+06 1.E+07回数[回]

応力[M

pa]



Nastran - Analysis of Bracket Strength and Eigenvalue

Eigenvalue

100

1000

10000

1.E+03 1.E+04 1.E+05 1.E+06 1.E+07回数[回]

応力 [MPa]

Durability


THANK YOU!

Talbros Marugo Rubber Pvt. Limited · Marugo Reflecting Leadership Marugo Rubber Industries Ltd....

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