FIXTURELESS TESTER

APT-9411 cE lcJThe APT-9411 ser ies i s a f l y ing probe tes t sys tem fo r de tec t ion o f manufac tur ing de fec ts on pr in ted c i rcu i tboards us ing 4 h igh speed independent ly mov ing probes , thus remov ing the requ i rement fo r a convent iona lbed-o f -na i l s f i x tu re . In 1987, Takaya p ioneered the concept o f a f l y ing probe tes te r combin ing advancedtes t techn iques and prec is ion mechan ica l sys tems. S ince then, Takaya, as marke t leader fo r f l y ing probetes t sys tems, has focused i t s research and deve lopment resources on ge t l ing to marke t fas l w i th the newproduct , to meet rap id ly chang ing techno log ica l requ i rements and chang ing user needs .The APT '9411 ser ies i s the la tes t genera t ion o f tes te r tha t in tegra tes the probe movement and pos i t ion ing

cont ro l techno logy and the measur ing techn iques tha t Takaya has accumula ted over many years . In th ismade l , we have ach ieved the h ighes t pos i t ion ing accuracy , the h ighes t inspec t ion speed and the bes t tes tcoverage as we l l as ex lended AOI func t ions and many o ther fea tures .

T a k a y a h a s a n i n s t a l l e d b a s e o f m o r e t h a n 1 , 5 0 0 f l y i n g p r o b e t e s t s y s t e m s i n m a j o r e l e c t r o n i cmanufac tur ing and EMS (E lec t r i c Manufac tur ing Serv ice) / CM (Con l rac t Manufac tur ing) p lan ts in over 40count r ies" Des igned by Takaya w i th wor ldwide acc ia im and conf idence, the APT-9411 ser ies w i l l make ab ig cont r ibu t ion fo r your deve lopmeni in the EMS & CM bus iness , as we l l as he lp ing you to reduce your

opera t ing cos ts and improve qua l i t y leve ls in a w ide range o f your SMT produc ts .

: :: : i

:.

= L .O\ ,VFRING TESTING COSTS Unit test costs

gTREDUCING PERSONNEL FOR VISUAL INSPECTION

i l I l , ' l t l i i . r r : i t l t ' : r ' f i i f j i . t l i t , ; r . t , t : t : a , t r d t ' , : , t r , : a I i ; r ] t . t f t a t i ' 1 t ) f S ' r i ,

1 , , i . r a , : j , , t i t r t l r a ' i l i , l : l r ' r t ( i I f ( . 1 l r , t r t a t . , t r . a a l a a j l , t l r ; t f t a j D l a t r : l L r ( '

a i 1 ' . , a , i , ! . i t r r . I i l n , , - 1 L t ' i - q t i t , j l j a i i . r ' r , l r . i . t ! 1 - - t ; t L , l i r r r t r t t t r ( i ! [ t t ( ] i l' ' : i r r : r i 1 r , f i A i l I e i l i r i , l l i : f i ' A P I i l l l l l a t l a . r _ i . ' t a j l t e s r ' | r 1 , , | ! t t l . r . '

i t - , t - u a t ' r e l t l : j l r i i - ; t i { t i l i 1 a t , t 1 l i r f - i _ . i l , r i t f e e i t t . t ' i t i r i l f t I t , i . . , r h a I t i t l t a t , i t S

' l i , , . r r f a a j L - r . l I O . a - r a l t t i t I a l , , ' : t i , 1 1 l t s l t . t t i i : r , / . r : t i r l

L , t i ' r ' , i - i ,

i r i 1 , r ' ' , i l i

i , t i i . ' l I

: N W F R I N G C O S T S O F E N G I N E E R I N G C H A N G E S

l:I

I

APT-94l1ct

ffi EASY ACCESS ro FlfiE-plrcH sur DlvtcFqT h e A P T 9 4 1 1 s e r € r s e n s u r e s h g n p r e c s o n p r o l l n g c o n t a c i a n d u t z e sis AOI f r f c l on lo cor rec t p rob ng co o fd na les aL t to rna t ca ry Daseo on

i l c t la f )os i to i l nq er ro rs On eac i - t boaro \ rV th these fea tures tes t pOnts o fes ls thar r 25n i0 65rnrn) p tch or t f re contac t ands o f ess tha f 2Om l(O 5mm) n d ameler a re acccss b te w lh accuracy by the ,1 rnov , |g p rooesl l - r rs he lps feduce your DfT (Desrqn io r tes t ) l vork and a l rows tau l td - . lec t io f o l f re L l t ch S l "4T l roards v rheTe f o cor tac t a f dS are ava , aD eio r f jec l o f na s There fore t t re ApT 9411 seres s bes t su ted fo r therspec t ,on o f the St \4T l loards

w QUALrry ilvpRovEMENI Of ploDuerlgll LtNESTl - re APT 91 1 1 ser es assunes the ro e o l mprov rg lhe qua, ty on youren l ro maSS proa l l c t on assemi l y f e ! , / f eTe tes l | | f f e S res t r c led TheD-6Sl p rac t Ca examp e S a per odLCa Samp , f g nspec t on fo r poSS t l teDroqramm, f g e r rOTS or Cars eSS mrs takes n Comporent Set t ngS on thep c [ & p ace mach nes

ffi PROTECTING THE GLOBAL ENVIRONMENT

P r e s e r v r n q a n d d r s p o s f g t h e l l e d o f f a r l s c o s t s t m e a r d m o n e y l faddr t on . aS the bed o i na s s mar f y co t r tposed Ol me la and res , l f

. s

expefs ve to d spose o t aS rndus t f ra l vas te n Crc le r a raJ f to i to a f tec t theg Oba i envr ro fment I Cor t fas t the APT-9 ,11 I Ser res dcresn ' i Ca!Se t f teseexpenses aNCl doesn ' t Droduce a fV Idus t r ra waste That ,s t t re ApT 9 ,1 I lser es S eco t r end y and cont r ib l tes to env ronrnef ta p ro tecTro f l

ryjrESloID]NG ro CHANGTNG NEEDSThe APr e41 1 ser es has a r ! ; ; ; . . . " ; ; ; . l . ; e , , " "0 , , r dpab r tya c c c r d n q t o l h - . n e e d s o f a g r e a i v a r e t v o f u c e " - | a d d t o f t t h eA P T 9 4 1 1 s e r e s r e s p o n d s t o t h e c h a n g n g n e e d s o f | s p e c i o n a se ec l ron c components p rogress because t s des gned to eas ty n teqra t_oother measLr rement rns t rumef ts The ApT 9 ,11 I ser es wr th , ts n tegra teOexpandab l ty 'g 2 new genera ton i toard tes te r tha t can serve VoLr fo rmafy years to come

e -t '

reFr

wlg

}.IXGI{I,Y"A}VANCEN MECHANISMS CAPABLA OF THE WORLN'S HIGHNSTT}OSTTIT}NING ACCURACY ANN ULTRAHIGH.SPEEN'TKST

ISTRONG AND RIGID XY STAGE

We drew a concluston from the long h,story rn devetoptng flytng probe

testers that the most rmportant parts tor the posrltonrng accuracy of themovrng probes rs the XY stage 'n the mechanrcal sectron Because, even rf

the varrous precrsron components Includrng the motors. the s l jde rar ls ,etc are excellent In terms of accuracy and/or performance, the XY stagethat detorms dunng trme 'nevrtably leads to Inaccurate probtng contactAccordrngly, the tester's XY stage. cruclal to stable and accurate probe

contact. rs made of hrghly pol,shed natrve granrte. whose surface accuracyremarns unchanged even after years ot prolonged use Therefore. theAPT-9411 ser,es that rema'ns atmost unaf fected bV extremeenvrronmental condrtrons. r ts age and use and the movement ofInstallatron locatron ensures h,gh precrsron and stable prob,ng contact Inorder to keep testrng SMT boards for a long peflod

ISUPERFINE MECHANISM IFAST PROBE MOVEMENT

As the mechan'cal sectron rn the APT-941 1 senes ts destgned based on athorough analys,s of structure. vrbratron and matenal, the tester ts able tobalance the competrng goals of probe movement speed and posrttontng

accuracy In addrtron. the tester rs extremely durable and rs stable In theXY posrtronrng contact dLre to the use of hrgh-precrsron components In theactuators. and theretore always grves the best performance

r!!#

#REDUCING TEST TIMES

The APT-9411 se i les rea l rzes hrgh-speed InSpect ,on us tng 4

Independent ly movrng probes and 2 f rxed bo t tom probes So. the

combrnat ron measurement usrng these 6 probes tha t rmp lements

double-d'grt numbers of test steps qu,ckly dramat,cally cuts down test

t ,me In add, t ,on . the tes te r Incorpora tes an exce l len t a lgor r thm to

rearrange test steps and other features to opt,m,ze the flyrng herght

accordrng to each componenl. *6'gI wrll result In taster probe movement

IHIGH PRECISION PROBE

The probes have surpnsrngly frne clearance of less than 1Ollm betweenthe plunger and the houstng to stmpltfy test access on very ltttle contactlands In addrtron. the c lamper mechanrsm and the | | f t 'ng base for thesupport bars help the boards not to have a downward curvature and thusensunng re|able prob,ng contact These {actors also help detect {aults ontoday's leadrng edge SMT products where are only smal l contact landsremarn

IFUNCTIONAL DESIGN

The ergonomrc desrgn to reduce the strarn on the operator ensures anexcellent operatronal performance and deadens drstracbng norse dunngoperat 'on In addrt ,on the APT-9411 Serres requrres mrnrmal f loorspace

and no arr supply tor standard operat ,on

;LAN.BASED DATA MANAGEMENT

The software allows rrse of versatrle functron such as network system andmultr-taskrng avarlable In Wrndows@XP Test results and tne measurementvalues on each board are output to network computers and/or a reparrstatron In real trme vra LAN Th's tacrtrtates your quatrty management andreoarr worK

All the XYZ axes combrned wrth AC servo motor that has a supenorrotat,ng characteflstrc are controllable on hrgh speed and smoothness Inaddrtron. the APT-9411 senes cuts down the stabr l ,zat ton t tme for theprobe's posrtronrng and Inhrbrts probe vrbratron occurrrng when they cometo a standstrll, due to the servo dr,ve system employ,ng the latest drgrtalcontrol technology The APT-941 1 senes allarned fast probe movementwrth accuracy to test PCBS In the shorlest t,mes

f

APT-9411cr

ja

.!l

T--- ,.

: i . ! i .ACCUBATE CoMPREHENSIVE TEST COVERAGE

i+( lAF lE,s FOR IHE STRESS ON tCs

#ACCURATE AND FIEIIEIE CONTACTThe p ' : r ' .5 aan be : lpaced aS c1 . , . : r - : , , r ! O: . l f . r r . : ta t i j i D | l to l f t I j

pos i i io f a ignment a l ta j e las t C a l { l I r , r - . t l re i . t i t t f . , r . ) i C , y aa t r , ) -s ! r t. ' . ' . , e i ioard bu t a lSO to spec f i c i r , ,1 a r t r i t . , I | | : t i ,e t tu fe : t ( ] , r i i ! ( . i

I t ' r ' - ' . t i . a l h e p r O f ' a t C O n t a c l , , . v e t r \ , j r ' , j : r . : : i r I i l : j t f i l f r : t C . j i , : , ,i i , r j L r r : t i l l U c ' O n O f t l , - S t l , l , ' r . t i r r t i r D : l l 2 i l l , . r

'#,:STRESSLESS P ROBE CONTACT

P ' , f l e a c c e s s t g p r o i r r l | [ t i : r ; i g r ] a r : . i . r " f r i

s s o l v e d d o w n l u s t r . . J o r e C o r I ; , t . . ; ' ,

: , r I r t i q s b e d a n t a r | i ! l e s t a . t , . \ r r

r , l , l '

, i r , j l ( ) f ) O l O a l y P f a l t | . t' , r - : i

i i t a i S t a r [ , I r ' t : ,

, i l , r r s i t t e v i e s l : t f r ' t : r .

ffi:.*W:

1.?,:

t I ;-,+..I rsf','',&, W:..i:j:$f:'

ff3i . r ' "

I

1+ ADVANCE D IVAGE PROCESSING TECHNOLOGY

' , i ' i : ' _ : t r l ' a t - D-or lo r r l ra i rc€ t f r tage l rocess ng' | " . I i r 1 i t ' - a i : : : i L t l a l m a t c o D l r c a l e s l A a i c o r d f q l yt . : : r ! i ' r sar g f r l ie f l t o r revarsed components tha t, a , . r :1 r ' i .a i aLr f rg e ec tnca tes t

i+ I I ' JTELLIGENT LED ILLUMINATION

, r I i r . r i r : : r ; L l t : a a i , r i t r a t i t ( l , t { l a i : h l t - S a r a t l l t e

i t ' . i : r , r ' . , ' r t , t i l t a t a l r a j S l " . e n f O i : r t C S : l

, I . i . : . . , . 1 t , r L l l , r t , l a s l h t S q e r l t ; t T r a . ' , i r ( l

= A I. ]TO.CON FI G U RATI ON

i i r l o - f t r i f e L t r a t l o . i ! r C l i o t i

i rat l ars, l -s iet Tl tr l . ' r f . r f t r !ct l

i ' r r . r i r ! i 1 ' t i t r - a a l n i l a l : t t i _ i .

, r i t ! ! : l f r -o rr ' ; la la f) .a-rL--arss i rq

i t r �2 I . ]D CAN/ERA WITH WIDE VIEWING ANGLE

. : " i i i r t i r i ' : i a t e a ' - . , t f i \ i i l t { r l y n a l

L i L . . , r l l , . i t ! , , r I : ' : S 1 t ' r l . i , . , r " f . r E t r C . ^ , : l r e i l O l

. I 1 , , . . , ' , . I ' r i : , t a t f , : i I i r . - \ , a y f ; q 1 - . 1 - l l , r a t a j d t O n

, r l . | . . . ! , i i , I i , , r t : t l f : t 1 | L : | t l c a l r t r e r a ( o f ) t , o f t l t l t a i u s e t s ai I : , r i , . , : r 1 . i I r l l r ) i - i : t a ' q e r u m b e r s o l c o m p o n e n t s a r e

' ' . I ' ' ' ' i I i r ' i r r l i i \ i ! l r . i 1 i r l i l l e C a r r l e r a V O U C a n m a k e a

l ' r , r . . r ' , , : i I t i t L I I l . r r - : t ' , i . . r f S C a f f r I o O a r c O d e s t ( l B

gEDETECT UNSOLDERED IC LEADS

. : i , 1 , , . . i . ' a r f r i ' r I i , a t a r i a i r T t r i t s o i l e t r e o l C i e a C s n

r j , I : ' j i l a - 1 , : ( ' i r t f . t l t i : t l j i t r | a t r . l { j f l t a i l i o t L t a . l O i l

' j , ' . I ; ' . . r , r : i I ' , l t u i l ' r ' : r | i f a ( i t c l t i l , i , a l e i e c i

j . I r t , . r f ' , , r , t : l ( l r . t t S i r , , i t a S . r r a f r | . a r a t e d c a d l a t

{+Htc jH [ ]E: TFCI ' rON CAPABTLTTY

r l . r ' , , r . i , : i , , i T . : : + e

. i

. j r j i i , i t j i . j

L ' 1 . t ' t : . t ' t : i l l : 1 f l l l : i

' i I | , l ' i l l : l a ' r l L l . ' : r ' ' r ' a l F : t i i

I i , i t L i i , I i , : r t t t . . j l t r , ! t . : l l a

I ; r ' i I ' r l r , i i : t ( r l i l F : i

i=HI ( ' ]H ,SPEED AND SAFE TEST

. : , , . 1 1 , , r t l , : .

[ ] ' i : l l l i i r , r L ' f I a i l

r t i t . a , i t r , t i : r - , r r i i : r !

: l . i : i \ / I ; t i r r i t : l

t : | I

t : l

g, .$' 8.& & *

USXK-XIRIENNLY SXPANNABIT,ITY CIF TXST CAPANTT,TTISSThe APT-9411 series is equipped with input-output terminals to other inspect ion systems In addit ion, thetester can be connected to a wide variety of optional devices that enhance overall test coverage accororng touser needs.

ICOMMUNICATION INTERFACE

The APT-9411 ser ies is equipped wi th jo int ing terminals for measur ingsignals f rom other inspect ion systems. In addi t ion, the tesrer a i lowsversatile DDE communication with other application software. Thereforethe test capabilities of the APT-9411 series are further expandable via awide var iety of inspect ion systems avai lable in the marker sucn asBoundary Scan.

IFUNCTIONAL TEST

The APT-941 1 ser ies can be expanded to provide functronat- testcapabi l i t ies. With i ts Programmable DC power Supply, the tester iscapable of test ing swi tching devices that require a re lat ively largecurrent-voltage to turn on and activating a part of the circuit to measurethe current f low. In addi t ion, GPIB-contro l led programmaore powersupplies and Power Reiay Board allow power-on test, muitiple supply ofdifferent power sources, etc...

IPOWERFUL OPTION

The APT-9411 series is provided with high performance coaxial cablescontaining a buffer circuit that connects the flying probes directly to theexternal instrumentation and facilitates the measurement of high{requencysignals. With Extension Scanner and Coaxial Scanner. the testcapabi l i t ies of the APT-9411 ser ies can be expanded to meet themost-demanding test requirements.

IAUTOMATED CONVEYOR SYSTEM

P3' {e rs !pp l ies An6117 'x . I l i i i t l |ne te f

An in-line unit can be built-to-order to establish full automatic operation inyour production line or Rack-to-rack system. Shut|e conveyor stations arealso available as an option to insert or pul{ the pCBs in or out of the testereasr ly.

ffil FHl f-ffi1rooo oooooor rr lHl [ t1Lf f i33"1-E-------------- -Er-------------- ' !E-----------Er

LloL:.r d art-Saat n tes ler

d{' ' l-941Xr r,-A }V{'f ! ' l S}{Ll?'Ttr-t i C{}\\

We can also custom-make APT-9401SLto suit extra large PCBs up to L635xW610mm (25'x24').

l-- i incilon iesi{}f

r1'tiR s'r,{t'I{}5i

IGeneral Specif icat ions

Model A P T - 9 4 1 1 c E / c J

Contact probes4 f ly ing probes ( top s ide )

2 fixed probes ( bottom side )

Sense probes for lC open test( option )

2 f ly ing sense probes ( top s ide )

6 ( max.) fixed sense probes ( bottom side )

Signal terminals for extension tesl( bottom side, option )

3-ch terminals for power supplies12-ch coaxial terminals jor external measuring signal64 terminals for analog in-circuit test probes

Motors High speed / high torque AC servo motors ( X. Y. Z axes )

Test speed( at 2.5mm pitch movement )

Combination test methodSingle test method

l\,4ax. 0.03 - 0.05sec i stepMax. 0.08 - 0.1 Osec i s tep

Positioning resolution X, Y axes : 1.25pm ( O.Osmi l ) Z axis : 50sm ( 2mi l ) , approx

Positioning X,Y repeatability +351m ( 1.4mi l ) or less

Flying probe specif icationsType High precis ion spr ing probeTip form / Admit current : Needle, small 4-crown or pvramid i Max.3A

Minimum orobe contact oitch 0.2mm ( Smi l ) , approx. in use of needle probes

Minimum probe contact pad size 12O - 15Opm ( 5 - 6mil ), in use of needle probes

Inlernal measuring sources DC-constant current / DC-constant voltage / AC-constant voltage

Measuring ranges

Low value resistanceResistorsCapacitorsInductorsAC impedanceDiodes / TransistorsZener d iodeDC voltageAC voltageDC cu r ren t ( op t i on )Short /Open measurementDigi ta l t ransistors / FETsOpto couplersRelays/Switching devices (opt ion )lC leads in bus-c i rcui ts (opt ion)Gain measurement (opt ion )

40mQ - 400 Q ( in 4-wire Kelvin measurement )0.4o - 40MO4pF - 40mF4yH - 4OOH330 - 330KO0 .1V - 2 .5V (VF ) o r ON tes to.4v - 40v80mV - 80V80mV - SOVrms ( f = 2KHz or less )100pA - 141O - 4000 ( programmable )ON testON testON test ( max. driving voltage : DC24Vl1A)Open testTransistors. opto couplers. etc.

Guarding l \ 4ax .2po in t s / s t ep

Test steps Max. 320,000 sleps

Reference data input for judgmenl From good sample board(s), automatic generation based on nominal value, or absolute value

Judgment tolerance set -99% - +999% or over/less of reference value

Vision test system TOS-5 / 4 / 41( cuslomer choice of model in the order )

Model No. TOS-5 : Hlgh speed & high accuracy processing, with reading function of barcode & QR codeTOS-4 : High speed & high accuracy processing

TOS-41 : Normal speed & normal accuracy processing

Camera : BM micro-CCD camera, View field : 12 x 8mm ( 0.47" x 0.32' ), approx.

Came(a-2 (opt ion ) :BMmicro-CcD camera, Viewf ie ld:32 x24mm ( 1.26"X 0.95-) , approx.l l luminat ion : Red / b lue-LEDs ( i l luminat ion intensi ty is contro l lable )Search method : Pattern matchingApplication : Coordinates alignment, simple vision test, visual test aid, etcSimple vision test items : Missing components, position, polarity, etc.

lmage registration : Max. 240 scenes

Testable PCBs sDecif icattonsXYThicknessClearance

Max .540 x 460mm ( 21 "x 18 ' )Max. 5mm (0.2 ' )Top s ide 40mm ( 1.57" ) or less, Bot tom side 95mm ( 3.74" ) or less

PC specifications PC / AT compatible ( with CD-ROM drive, keyboard, mouse ) OS : Windows@XP

Display 1 5 ' L C D

Printer Thermal type

Power AC200V, 22OV,24OV ( single phase ) 50i6OHz 2.5KVA

Environmental requirements Temperature : 23 + 7"C ( 73 + 13'F ) Humidity : 20 - 8O"k (no condensation)

Main body dimensions I Weight W 1 ,375 x D 1 ,265 x H . 1 ,300mm (54 "x 50 ' x 51 " ) / 1 , 2OOKgs (2 ,650 tb . )

Options

Vision test system TOS-5, TOS-4 or TOS-41 ( customer choice in the order )2nd BM micro-CCD camera with wide-angle lenslC Open test system for Top side, lC open sense probes for bottom sideProgrammable DC power supply board, Programmable DC power supplies for power ON testGP-lB card for programmable DC power supplies, Power relay board for power suppliesExtension scanner board for additional bottom side probesCoaxial scanner board for external measuring systemCoaxial robot cable with buffer AN4P for flying probes ( tor external HF measuring system )UO board for external equipment, PCB support jig for use with odd shaped boards, Bottom fixed probe unitVacuum unit for reforming warped PCB, Shuttle conveyer station for APT-941 1 CE-A, so on.

XAPT-941 1 CE s the model that CE mark and TUV mark were acquired.XWindows@ is a registered trademark of Mlcrosoft Corporation.XSpeciflcations are subject to change without any obligation on the part of the manufacturer