Tablet/capsule Packaging Line - Capsule Filling · PDF filePLC control system is easy to...

Tablet/capsule Packaging Line

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Company Profile

Pharmaland Technologies is a Toronto-based, Canadian company offering quality, cost-effective and innovative pharmaceutical machinery on a global scale. The company established in 1995 and was one subsidiary company of Honsons Pharmatech Group. We proud we own 15000ft2 demo workshop in Toronto to help client for verifying machinery performance and real training.

Pharmaland Technologies has a 200,000 ft2 manufacturing / assembling center in China. This cGMP plant designed center meets Chinese and international strictest criteria. The product was manufactured by world class precision digital control processing and integrated with international brands key parts.

Our mission is to enable our pharmaceutical clients to Invest with Confidence and Joy. At Pharmaland we believe a company is only as good as the people behind it. We provide full services to purchase of solid preparation equipment for pharmaceutical factories based on trail workshop verification. Our team of experts has the tools and expertise to provide more benefits and better value to our customers.

By over a decade of fast development, the company has earned a nice reputation and fame in domestic industry, and still trying hard to build up the famous brand as “Pharmaland Precision Machinery” in fellow companies home and abroad．

Pharmaland capsule fillers provide precision dosing of powders, tablets, or pellets into hard gelatin or gelatin-free capsules and operate at a variety of speeds and outputs, depending on your production needs.

Tablet presses from Pharmaland guarantee high production output, a significant reduction of down times during product change and an important reduction in exposure for the worker.

Pharmaland PSG Series Soft-gel Capsule machine combines state-of-the–art design with the production capacity that is characteristic of our company. Turnkey project can guarantee your investment.

Pharmaland packaging equipment lines provides wide range of processing and packaging applications in the nutraceutical and pharmaceutical industries.

High Quality Machinery

Skilled Technical Person

Reliable Service & Parts

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Work flow

Bottle unscramblerAvailable machine PPL-700A bottle unscrambler, PPL-700U table bottle unscrambler or PPL-800U automatic high speed unscrambler

Counting machineAvailable machine such as PPL-80/16C, PPL-80/32C, PPL-100/16E electron counting machine or PPL-60C, PPL-100C counting machine

InserterInsert paper/cotton/desiccant PPL-60C, PPL-60N

Screw cappingPPL-100S screw capping machine

Induction sealingPPL-1500I, PPL-3000I induction sealing machine

Sticker labelingPPL-100L automatic labeling machine

Bottle unscrambler Counting inserter Screw capping Sealing Sticker labeling

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Advantages in Brief

The best cost performance

Adopts touch screen and PLC HMI control system

Key components adopt originals made from international brands

You can set auto-stop and auto-alarm when any unit on the working line has some problems

We can monitor and alarm people when the bottles supplying is insufficient or the bottles blocked there

We allocate a weight inspector online device according to the customer's special requirement

There's only one unit connected with the concentrated power and air supply

All the materials adopted meet the pharmaceutical industry requirement, which can meet the GMP standards

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Technical parameters

Bottle loaded and Bottle Unscrambler

PPL-700U turn-table unscrambler

It is used for automatically unscramblering in different kinds of containers (round bottles, square bottles and flat bottles). It is widely used in pharmaceutical fields, health care products fields, foods area etc.

The operation is very convenient that it only needs one switch and one frequency knob.

When you change products, it only needs to adjust the copper nut to change the exit width.

Data / Model PPL- 700U PPL-700A

Capacity (bottles/min) 30~120 30~120

Diameter of the turn-table (mm) 700 700

Container specs (Diameter) 30~75 30~60

Container specs (Height) 30~250 30~100

Motor of turn-table (R.P.M) 0~15 0~15

Power supply 120V/60Hz 120V/60Hz

Total power (Kw) 0.15 0.3

Dimension L×W×H (mm) 800×1420×1000 1040×1600×1100

Weight (Kg) 120 150

PPL-700A Automatic bottle unscrambler machine

Available for different round bottles. International brand PLC control system is easy to operate.

Reverse the bottles automatically, no need loading bottles by personnel. You just need to change the die set when you want to change the bottles. Equipped with 0.2M3 hopper for bottles

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Automatic High Speed Unscrambler

Data / Model PPL- 800U

Capacity (bottles/min) 50~250

Diameter of the turn-table (mm) 700

Container specs (Diameter) 30~75

Container specs (Height) 30~120

Air pressure (M pa) 0.5~0.7

Air consumption (clean air, L/min) 10

Power supply 120V/60Hz

Total power (Kw) 1.2

Dimension L×W×H (mm) 2280 ×1080 ×1460

Weight (Kg) 600

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AUTOMATIC HIGH SPEED UNSCRAMBLER

1．Lifting structure

2．Unscrambling structure

3．Bottles orientation structure

4．Bottles releasing structure

5．Static dedust structure (optional)

Performance

Touch screen PLC control, automatically unscrambling bottles according to the producing status, auto-stop when bottlesblocked.

Equipped with static dedust device. Can clean the inside and outside of the bottles (optional).

It fits for different kinds of containers' unscrambling and arrangement. It is easy to change products' specification.

The hopper door can be opened and closed through operation on the touch screen; it is easy for charging materials anddustproof.

Big capacity hopper, alarm function when no bottles.

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AUTOMATIC HIGH SPEED COUNTING MACHINE

Performance

•It can count accurately and fill round tablets, pills, capsules, transparent soft gelatin capsules, irregular pills into container.

•High speed. One of them has 16 channels which can count 20~60 bottles per min, for the one which has 32 channels that can reach 60-120 bottles per min.

•The machine would auto-alarm workers when the bottles supplying is not enough or the bottles blocked or the bottles falled down. The machine would pause there. When the problems are solved, the machine can return back to normal. It doesn't need certain people to monitor it.

•3-stages dust collection design, the dust is removed when granules dropping .which avoid dust affecting the counting precision

•Key pneumatic parts, especially integrated solenoid valve and cylinder for shutting door, are from Japan CKD. Ensures filling accuracy

•Use IR (infrared ray) dynamic scan technology, counting accuracy with alarm function when problems occur.

•You can set the quantity of the drugs (15~9999) through the touch screen. Monitor the drugs dropping status on each channel.

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AUTOMATIC HIGH SPEED COUNTING MACHINE

Data / Model PPL-80/16C PPL-80/32C PPL-100/16C

Capacity (tablets/min) 6000 12000 7000

Filling quantity per bottle 15~9999 15~9999 8~9999

No. of channels 16 32 2 x 8

Container specs (Diameter / Height)

φ30〜φ75mm40〜250mm

φ30〜φ75mm40〜250mm

φ30〜φ75mm40〜250mm

Air pressure (M pa) 0.5 0.5 0.5

Hopper volume (L) 40 2 x 40 2 x 20

ThicknessDrugs specs Diameter

Length

3〜10mm3〜15mm3〜25mm

3〜10mm3〜15mm3〜25mm

3〜10mm3〜15mm3〜25mm

Power supply 120V/60Hz 120V/60Hz 120V/60Hz

Conveyor length (mm) 2400 3000 2400

Dimension L×W×H (mm) 1600×2400×1670 1900×3000×1670 1160×1710×1800

Net Weight (Kg) 500 1000 700

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Automatic high speed counting machine

Automatic Rejection Device

If incorrect counting is caused by too high speed or improper settings, an automatic rejection system will remove the incorrectly filled containers from the conveyor track and reset the count to display the correct amount.

3- section vibrator feeding units

Use 3-section electromagnetic vibrator, frequency isvariable, to separate drugs rapidly

Hitching bottle type capping

The funnels hitch the bottleneck to make thedrugs dropping into bottle rapidly

Lift function

You just need to press the lift button on the touch screenwhen changing different bottles with different height

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INSERT MACHINE FOR PAPER/COTTON/DESICCANT

Performance

It fits for pharmaceutical, health-care, food industry, can insert square paper or the cotton strip into containerautomatically

Driven by double stepping motor

Detect sensor from Japan, The machine is in pause status when the bottles supplying is insufficient or bottles blockedthere. It returns back to normal when the problems are solved

PLC control, touch screen as HMI, Compacted structure, easy to operate and maintain

Unique reverse inserting technology to make sure that the inserting quality and the rotating capping and sealing quality.Height can be adjusted to fit variable bottle size

It can be used as single machine or on-line

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AUTOMATIC PAPER INSERTING MACHINEAUTOMATIC COTTON INSERTING MACHINE

Data / Model PPL-60P PPL-60N

Capacity (bottles/min) 20~80 20~60

Paper size (L×W) (mm) (80〜200)×60 N/A

Length of cotton (mm) N/A 30〜120

Inner diameter of paper scroll (mm) φ75×60 N/A

Outer diameter of paper scroll (mm) φ350×60 N/A

Diameter of cotton (mm) N/A 12mm

Container specs DiameterHeight (mm)

φ20〜φ80mm30〜150mm

φ40〜φ80mm60〜150mm

Noise (dB) ≤70 ≤70

Compressed air supply (Mpa) 0.5 0.5

Power supply 120V/60Hz 120V/60Hz

Total power (Kw) 0.4 0.4

Conveyer length (mm) 1800 1800

Dimension (mm) 1200×650×1350 850×650×1350

Weight (Kg) 180 180


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AUTOMATIC DESICCANT INSERTER

Data / Model PPL-60D


Width of cross section or desiccant (mm) 5~30

Length of cotton (mm) N/A

Inner diameter of paper scroll (mm) φ75×60

Outer diameter of paper scroll (mm) φ350×60

Diameter of cotton (mm) N/A


φ40〜φ100mm45〜250mm

Noise (dB) ≤70

Compressed air supply (Mpa) 0.5



Conveyer length (mm) 1800

Dimension (mm) 600×700×1800

Weight (Kg) 150


Performance

It fits for pharmaceutical, health-care, food industry, can cut continuous dry sac strip as per fixed length and insert intocontainer automatically

Driven by double stepping motor

Detect sensor from Japan, if no bottle, no action, Automatic alarm and shutdown function

The machine is in pause status when the bottles supplying is insufficient or bottles blocked there. it returns back tonormal when the problems solved

PLC control, touch screen as HMI, easy to operate and maintain

Height can be adjusted to fit variable bottle size

It can be used single machine or on-line

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AUTOMATIC SCREW CAPPING MACHINE

Data / Model PPL-100S


Cap size φ25〜φ70


φ35〜φ100mm30〜170mm

Noise (dB) ≤70




Conveyer length (mm) 3000

Dimension of capper (mm) 1550×910×1600

Dimension cap loader (mm) 1200×1400×2200

Net weight of capper (Kg) 400

Net weight of cap loader (Kg) 200

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AUTOMATIC SCREW CAPPING MACHINE

Cap Loading Performance

Controlled by inverter, cap loader speed is stepless variable

Tilting chain-plate loading method, load caps rapidly, lownoise, widely used

Suitable for ROPP caps, pilfer proof caps

According to special caps, you can choose electromagnetoscillation type capping machine, which has press and screwfunction.

Screw Capping machine Performance

Use linear link cap-lock, high efficiency, widely used

Consist of 8 (in 4 groups) capping wheels to ensure reliable capping

Each capping wheel has digital display device, can be adjusted precisely

Inspector after capping, to reject bottles without Alu-foil (optional)

Machine pause when no cap or bottle blocked Oscillating capping machine

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INDUCTION SEALING MACHINE

Data / Model PPL-1500I PPL-3000I PPL-3000II

Capacity (bottles/min) 30~120 60~200 30~150

Cap specs φ20〜φ80mm φ10〜φ60mm/φ60〜Φ140mm *

φ15〜φ80mm

Height of bottle (mm) 35〜250 35〜250 35〜250

Noise (dB) ≤70 ≤70 ≤70

Cooling method Fan cooling Water cooling Fan cooling

Power supply 120V/60Hz 120V/60Hz 120V/60Hz

Max output power (Kw) 2 4 3

Dimension (mm) 480×480×1300 520×700×1300 960×480×1300

Weight (Kg) 50 60 60

Optional device

When the cap size isn't betweenφ20〜φ40mm, we can choose sealingdiameter adjusting device.

Performance

It is easy to operate and it is suitable for kinds of bottles. We just need one potential button

It fits for sealing single or double alu-foil cushion

The panel has several indicators and output voltmeter, multiple automatic alarm function

Modularized integrate circuit board, with components of well-known brand in the world

WARNING: DO NOT USE THIS MACHINE TO SEAL FLAMMABLE OR EXPLOSIVE PRODUCT!

* This is should change induction head. Ask our professional sales for more detail

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AUTOMATIC HIGH SPEED LABELLING MACHINE

Data / Model PPL-100L


Hot printing (Line×Letters) 3 x 12

Label roll inner diameter (mm)Label roll outer diameter (mm)

φ76≤φ370

Container specs (mm) DiameterHeight

φ25〜φ8030〜150

Max width of sticker (mm) ≤100

Noise (dB) ≤ 70


Input power 120V / 60hz


Dimension (mm) 2370×940×1250

Net weight (Kg) 100


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AUTOMATIC HIGH SPEED LABELLING MACHINE

Performance

It fits for kinds of round bottles

PLC control system, Touch screen control, easy to operate and adjust parameters, can store 50 different kinds ofSeries

Use well-known electric parts, high reliability

The labeling speed and conveyor speed are governed synchronistically to make sure the labeling quality

Feeding motor adopts single motor drive, stepless regulation, to make labeling reliable

The sensitive of label photo cell is adjustable, it can compare different stickers of optical properties

3 lines for printing date, batch number, and expiry date etc

Failure diagnosis function, convenient to operate and maintenance

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Welcome to query other nonstandard specifications from our professional sales staff .The contents may be changed due to market and technology development.

Pharmaland Technologies 275 Don Park Road, Markham ON L3R 1C2, Canada Tel: +1 905 752 1821 Fax: +1 905 752 1820 www.pharmaland.ca Version 2010.3

http://www.pharmaland.ca/

Tablet/capsule Packaging Line - Capsule Filling · PDF filePLC control system is easy to...

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