Tablet Press P2020 -...
Transcript of Tablet Press P2020 -...
Tablet Press
P2020www.fette-compacting.com
P2020 – Design and Use
Modular machine construction
+ Maximum operating security
+ Maximum working safety
+ Enclosed compression compartment
(reduces noise/dust)
+ Extended maintenance intervals
+ Modular design with separation into
4 sections:
– head section
– compression area
– middle area
– drive area
+ Quick-connect for easy disassembly of
components
Easy machine operation
+ 15" Touch screen control
+ VME-BUS control
+ Screen-guided operation
+ Structured diagnostic messages
for troubleshooting
+ All production-relevant data is
permanently available
+ 9 different user security levels available
+ Windows XP© operating system
+ Chinese / English / German operating
language
Production concentrated on fundamental economic principles, where complex technology
is unnecessary, is the focus of an increasing number of products and manufacturing
situations. Such conditions require – and allow – production machines to be completely
cost-oriented.
The P2020 is a direct implementation of this approach. At Fette Compacting we have
been ruthless in designing a tablet press which satisfies one point: 100 % economic
viability. In spite of this basic requirement, it is Fette Compacting’s goal to maintain
our unmatched standards for productivity, precision and operating security – in short,
reliability.
Fette Tablet Press – opens the door to compacting technology
+ Format flexibility
2 | 3P2020 TABLET PRESS
FEATURES BENEFITS
+ VME-bus controlled, user-friendly,
high-performance rotary press
+ Excellent price /performance ratio
+ Exchangeable turrets + Rapid format changeover results in high
annual yields
+ Productive, precise, safe and robust + Continuous use
+ Pressure and filling depth adjusted by
servo motor
+ Outstanding format and production flexibility
+ Wide range of accessories and peripherals + Can be adapted for a wide range of
production requirements
+ Perfect overall design of machine and terminal + Easy to handle and operate
+ High-quality standard Fette Compacting
components
+ Conform to GMP and FDA
P2020 – Operation
Exchangeable turret
+ Reduction of down-time through use
of an extra turret, complete with cams
and tools
+ Increased annual yield through
optimization of the interchangeable
turrets
+ Design-patented turrets can be
interchanged with cams and tools
+ Machines readily available
+ Quick adjustment to highly varied
production conditions
+ 6 different types of turrets can be
chosen
FILL-O-MATIC –
Unique three-chamber filling system
+ Exchangeable filling, dosing and metering
wheels
+ Metering wheels can increase powder
flowability and uniform density
+ Filling wheels and dosing wheels can
precisely fill and dose powder
+ Controlled by VME-BUS, servo motor can
adjust filling depth
+ For products with poor flowability and
Chinese traditional medicine, round rod
wheels can be ordered as options
PKB-II
+ Volume and gravimeter system
+ Suitable for many effervescent tablet
and sticky tablet production
+ 2 kind of models: gravimetric or
volumetric
+ Manual operation or machine
available
+ Suitable for all rotary presses
Optional accessories and peripheral devices
Handling system GratexEcono flex Weightmaster 4.1
4 | 5P2020 TABLET PRESS
Space requirements – P2020
Ersatz fuer
N/mm2
Kanten ca. mmx45° gebrochen
kommt vor
HRc:
HRc:
Nitriert
HRc:
HV :
mm tief
Werkstoff−Nr.
Blankverchromt
Hartverchromt
Hartv.,stellenw.
Gehaertet: Verguetet:
Masse ohne Toleranzangabe
DIN ISO 2768 − mH
Brueniert
Lackiert
Glasgestrahlt
Einsatzgehaer.
stellenweise
Eht:
Blatt Blattzahl Masstab
1:20 gez:
NameDatum
Zeichn.
Nr.
Ident
Nr. 30
12.04.07 HKUBE
Aenderungin den PlanquadratenBuch−stabe
Erstellt mit CAD, Aenderungen nur im CAD−Modell !
Benennung:
Aufstellungsplan P2020Space requirement
0,20 1 1
−
mm
Dokument: 100233116 000/
12
48
20
22
52
93
0
16
00
250
machine3500 kg
MOK
Terminal80 kg
2920
12
00
60
53
0
204
113
11
80
36M60
25
67
2
600
Mains
cable L=3m
In− and outlet air for motor cabinet
Emergency stop
air inlet
Deduster600−800m /h3
Main400/440/480 V − 50−60Hz Connection4x6mm − on floor
4x10mm − cable conduit
2
2
Foundation loading
4x9kN
961
96
1
860
main switch
Technical Data – P2020
* Tools only permit up to 70 kN. If tools
are large and filling depths are high, the
machine can not be run at its highest
capacity.
Due to technological advances we
reserve the right of alteration.
6 | 7P2020 TABLET PRESS
NUMBER OF PUNCH
STATIONS 47 43 36 30 30 27 22
Punch type EU 19 EU19
(TSM19)
EU19
(TSM19)
EU 1“
(TSM 1“)
EU 1“ -441 EU 1“ -441 EU 35
BBS BB B D
Tablet output/h min. 42,300 38,700 32,400 27,000 27,000 24,300 19,800
max. 324,300 296,700 248,400 180,000 180,000 162,000 105,600
Max. compression force kN 100* 100 100 100 100 100 100
Max. pre-compr. force kN 100* 100 100 100 100 100 100
Max. tablet diameter mm 11 13 16 25 25 25 34
Max. filling depth mm 18 18 18 18 18 18 18 (22)
Max. tablet thickness mm 8.5 8.5 8.5 8.5 8.5 8.5 8.5 (10.5)
Pitch circle diameter mm 410 410 410 410 410 410 410
Die table rotation speed mm-1 15 –115 15 –115 15 –115 15 –100 15 –100 15 –100 15 –80
Die diameter mm 22 24 30.16 38.1 38.1 42 52
Die height mm 22.22 22.22 22.22 23.8 23.8 23.8 30
Punch shaft diameter mm 19 19 19 25.35 25.35 25.35 35
Punch length mm 133.6 133.6
(133.35)
133.6
(133.35)
133.6
(133.35)
133.6 133.6 133.6
Upper punch penet. depth mm 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4 1– 4
Weights Tablet press approx. 3600 kg · Operator terminal 80 kg
Power supply data Operating voltage 220 – 500 V, 50/60 Hz, total fusing 30 A/6 mm2
Power consumption 13 kW
110
40
4
Fette Compacting GmbH
Grabauer Strasse 24
21493 Schwarzenbek
Germany
Phone +49 4151/12-0
Fax +49 4151/3797
Fette Compacting America, Inc.
400 Forge Way
Rockaway N.J. 07866
USA
Phone +1 973-5868722
Fax +1 973-5860450
Fette Compacting America Latina Ltda.
Av. Cambacica, 1200 módulo 10
Parque Imperador
CEP 13097-104
Campinas / SP – Brazil
Phone/Fax +55 19 3262 1900
Fette Compacting Nanjing
Machinery Co., Ltd.
8 Phoenix Road Jiangning Development Zone
211100 Nanjing
China
Phone +86 25 52121818
Fax +86 25 52129951
Fette Compacting Machinery
India Private Limited
Regd Office:
Old No 14, New No 29, IInd Main Road,
Gandhinagar, Adyar, Chennai – 600 020
India
Phone +91 44 24405136/37
Fax +91 44 42337704
Competence Centre:
Plot No S 115, Phase III B
Verna Industrial Estate
Verna, Goa 403 722
India
Fette Compacting Asia Pacific Pte Ltd
1 Kim Seng Promenade #14-04
Great World City East Tower
Singapore 237994
Phone +65 6734 3001
Fax +65 6734 8412
www.fette-compacting.com